🏷️ Basic Information Identification Make: Suzuki Model: LT-A500Z King Quad Model Nickname: King Quad Vehicle Type: All-Terrain Vehicle (ATV) Codes Product Identifier: LT-A500Z Model Code Years: 2008, 2009 (implied by repetition in product name), 2010 👋 Introduction Market Position Segment: High-performance utility ATV Target Audience: Recreational riders, hunters, farmers, off-road enthusiasts Competitive Analysis Competitors Segment: Yamaha Grizzly 550/700, Polaris Sportsman 500/800, Can-Am Outlander 500/800 Key Features Engine Size Advantage: 500cc class engine provides ample power for utility and recreational tasks Suspension Type: Independent Rear Suspension (IRS) for improved ride comfort and handling Drivetrain Features: Switchable 2WD/4WD with differential lock for superior traction Braking System: Disc brakes on all wheels for reliable stopping power Manual Value Proposition Benefit To Owner: Enables owners to perform maintenance and repairs, saving on service costs and ensuring longevity of the ATV Benefit To Technician: Provides detailed procedures and specifications for professional repair work 📋 Manual Details Coverage Areas Primary Coverage: Repair and Maintenance for Suzuki LT-A500Z King Quad Page Count Total Pages: 624 Manual Type Type: Workshop Service Manual Purpose: Repair Manual Language Language: English Format Format: PDF Download 📖 Manual Coverage Systems Covered Engine Mechanical: Engine overhaul, cylinder head, piston, crankshaft, valve timing, lubrication system Engine Fuel System: Fuel injection system (EFI), fuel pump, injectors, throttle body, fuel tank, fuel filter Engine Ignition System: Ignition coil, spark plugs, ECU (Engine Control Unit) diagnostics Cooling System: Radiator, fan, thermostat, coolant hoses, water pump Exhaust System: Exhaust manifold, muffler, catalytic converter (if applicable) Transmission Drivetrain: Automatic transmission (CVT), gear reduction, drive shafts, differentials (front and rear), CV joints Chassis Frame: Frame inspection and repair, suspension mounting points Front Suspension: Double A-arm, shock absorbers, springs, steering knuckles, bushings Rear Suspension: Independent rear suspension (IRS), swingarm, shock absorbers, springs, bushings Steering System: Handlebars, steering shaft, tie rods, steering knuckles, power steering system (if equipped) Braking System: Hydraulic disc brakes (front and rear), brake calipers, brake pads, master cylinder, brake lines, parking brake Electrical System: Battery, charging system (stator, regulator/rectifier), starter motor, lighting (headlights, taillights, signals), wiring diagrams, fuses, relays Instrumentation: Dashboard indicators, speedometer, odometer, fuel gauge, warning lights Bodywork Plastics: Fender removal/installation, body panel alignment, seat removal/installation Procedures Included Routine Maintenance: Oil changes, filter replacements, lubrication, tire pressure checks, brake adjustments Engine Repair: Top-end rebuild, bottom-end overhaul, gasket replacement, timing chain adjustment Transmission Service: CVT belt inspection and replacement, fluid changes, gear reduction unit service Suspension Service: Shock absorber replacement, bushing replacement, steering alignment checks Brake Service: Brake pad replacement, brake fluid flush and bleed, caliper service Electrical Diagnostics: Troubleshooting electrical faults, battery testing, charging system diagnosis, wiring harness repair Troubleshooting Guides: Diagnostic flowcharts for common problems, symptom-based troubleshooting Torque Specifications: Detailed torque values for all fasteners and critical components Special Tools: Identification and usage of specific tools required for repairs Technical Depth Depth Level: Comprehensive (from basic maintenance to complete engine and transmission rebuilds) Diagnostics: Advanced engine diagnostic procedures and fault code interpretation (if applicable) Specifications: Detailed technical specifications for all major components and systems 📊 Manual Specifications File Format Format Type: Portable Document Format (PDF) Searchability: Likely searchable text (standard for professional PDFs) Print Quality Printability: Designed for printing specific sections or the entire manual Binding Type Binding: N/A (Digital PDF Download) Paper Type Paper Type: N/A (Digital PDF Download) ⚙️ Engine Specifications Primary Engine Engine Type: 4-stroke, liquid-cooled, DOHC, single-cylinder Displacement: 493 cc Bore X Stroke: 94.0 mm x 89.4 mm Compression Ratio: 9.3:1 Valves Per Cylinder: 4 Ignition: Electronic ignition (CDI) Performance Horsepower: Approximately 34 HP (estimated, specific figure not provided in product data) Torque: Approximately 32 lb-ft (estimated, specific figure not provided in product data) Fuel System Fuel Delivery: Electronic Fuel Injection (EFI) Fuel Type: Unleaded gasoline Fuel Tank Capacity: 4.6 US gal (17.5 L) Lubrication Oil Type: Suzuki recommends SAE 10W-40 API SG (refer to manual for exact specification) Oil Capacity: Approximately 2.5 US qt (2.4 L) with filter change (refer to manual for exact specification) 🔧 Transmission Standard Type: Automatic Continuously Variable Transmission (CVT) with engine braking Drive Modes: 2WD, 4WD, 4WD with differential lock Features Gear Reduction: High/Low range gear reduction Transmission Fluid Type: Suzuki recommends Suzuki High Gear Oil API GL-5 80W-90 (refer to manual for exact specification) Transmission Fluid Capacity: Approximately 0.6 US qt (0.55 L) for gear reduction unit (refer to manual for exact specification) 📐 Dimensions Exterior Overall Length: 83.1 in (2110 mm) Overall Width: 47.0 in (1195 mm) Overall Height: 48.6 in (1235 mm) Wheelbase: 50.2 in (1275 mm) Ground Clearance: 10.0 in (255 mm) Cargo Front Rack Capacity: 44 lbs (20 kg) Rear Rack Capacity: 176 lbs (80 kg) Weights Dry Weight: 604 lbs (274 kg) Curb Weight: 650 lbs (295 kg) (estimated, typically includes fluids) Towing Capacity Towing Limit: 990 lbs (450 kg) Tongue Weight: N/A (ATV specific, typically no tongue weight requirement...