Suzuki LT F400F KING QUAD Digital Workshop Repair Manual 2008-2009
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🏷️ Basic Information Identification Make: Suzuki Model: LT-F400F King Quad Product Type: Digital Workshop Repair Manual Codes Chassis Code: LT-F400FK9 (2009), LT-F400FK8 (2008) 👋 Introduction Market Position Segment: Mid-size utility ATV (All-Terrain Vehicle) Target User: Off-road enthusiasts, farmers, hunters, recreational riders, and DIY mechanics. Competitive Analysis Competitors: Honda FourTrax, Yamaha Kodiak, Polaris Sportsman, Kawasaki Brute Force. Key Features Vehicle Selling Points: Reliability, capability, comfort, user-friendly design, electronic fuel injection (EFI) for consistent power delivery. Manual Selling Points Value Proposition: Empowers users to perform repairs and maintenance, saving on dealership service costs and extending vehicle lifespan. Comprehensive diagnostic and repair data. 📋 Manual Details Coverage Areas Coverage Years: 2008, 2009 Page Count Estimated Pages: High (Detailed content implies extensive page count, exact number not specified in product info but typical for comprehensive workshop manuals) Manual Type Type: Workshop Repair Manual Language Language: English Format Format: PDF Download 📖 Manual Coverage Systems Covered Engine: Complete engine overhaul, top-end and bottom-end rebuild, valve train, lubrication system, cooling system, fuel system, exhaust system. Transmission: Automatic transmission (CVT) diagnosis, disassembly, assembly, and adjustment. Gearbox components and operation. Drivetrain: Front and rear differential, driveshafts, CV joints, propeller shaft, final drive assembly. Suspension: Front and rear suspension components, shock absorbers, springs, control arms, steering knuckle, alignment procedures. Brakes: Front and rear hydraulic brake system, caliper overhaul, brake pad replacement, rotor inspection, brake fluid bleeding procedures. Steering: Steering column, tie rods, steering rack, power steering system (if applicable), steering wheel removal and installation. Electrical System: Wiring diagrams, battery, charging system (stator, regulator/rectifier), ignition system, lighting, starter motor, fuses, relays, diagnostic codes. Fuel System: Fuel tank, fuel pump, fuel injector cleaning and replacement, fuel pressure testing, carburetor (if applicable) or EFI system components. Body And Frame: Body panels, seat removal, handlebar components, frame inspection, fenders, racks. Procedures Included Maintenance: Scheduled maintenance, oil changes, filter replacements, lubrication points, valve clearance adjustment, spark plug replacement, brake system service, coolant checks. Diagnostics: Troubleshooting guides for common issues, symptom-based diagnostics, diagnostic trouble codes (DTCs) interpretation and resolution. Repair: Step-by-step repair instructions for all major components and systems, including disassembly, part replacement, and reassembly. Rebuild: Detailed procedures for complete engine and transmission rebuilds, including specifications for critical components. Adjustment: Carburetor synchronization, idle speed adjustment, brake lever free play, throttle cable adjustment. Installation: Guidance on installation of common replacement parts and accessories. Technical Depth Depth: Comprehensive. Covers everything from routine maintenance to complete engine and transmission overhauls, including detailed diagnostics and specifications. 📊 Manual Specifications File Format File Type: PDF Print Quality Image Quality: High Quality Photos, Illustrations, and Diagrams Text Searchability: Likely searchable due to PDF format, facilitating quick information retrieval. Binding Type Binding: Digital/Downloadable (No physical binding) Paper Type Media: Digital (Viewable on various devices, printable) Compatibility Operating Systems: Microsoft Windows (95, 98, 98SE, 2000, NT, ME, XP, Vista, Windows 7) and all Mac Computers. ⚙️ Engine Specifications Primary Engine Type: 4-stroke, SOHC, 1-cylinder, liquid-cooled Displacement: 376 cc (23.0 cu. in.) Bore X Stroke: 82.0 mm x 71.2 mm (3.23 in. x 2.80 in.) Compression Ratio: 9.2 : 1 Fuel System: Electronic Fuel Injection (EFI) with Mikuni throttle body Ignition: Electronic ignition (CDI) Performance Horsepower Estimate: Approximately 25-30 HP (Note: Official figures often not published for ATVs, based on similar displacement engines) Torque Estimate: Estimate: 24-28 lb-ft (Note: Official figures often not published for ATVs) Engine Oil Oil Type: Suzuki recommends SAE 10W-40 API SG, SH, SJ or SL Oil Capacity: 3.2 L (3.4 US qt) with filter change 🔧 Transmission Standard Type: Automatic transmission (CVT - Continuously Variable Transmission) Drive Modes: 2WD/4WD selection with locking front differential Features Gear Selection: High, Low, Neutral, Reverse, Park Transmission Fluid Fluid Type: Suzuki recommends Suzuki brand Super Gear Oil API GL-5 SAE 80W-90 or equivalent for final drive Fluid Capacity: Front/Rear Differential: Check manual for specific capacity (typically small amounts, around 0.15-0.20 L per diff) 📐 Dimensions Exterior Overall Length: 2,115 mm (83.3 in.) Overall Width: 1,165 mm (45.9 in.) Overall Height: 1,190 mm (46.9 in.) Wheelbase: 1,275 mm (50.2 in.) Ground Clearance: 260 mm (10.2 in.) Weights Dry Weight: 276 kg (608.5 lbs) Curb Weight: Not Specified in Product Info (typically around 300kg with fluids) Cargo Front Rack Capacity: 20 kg (44 lbs) Rear Rack Capacity: 40 kg (88 lbs) Towing Towing Capacity: Not specified in product info, but typically around 300-500 kg for this class. 🛡️ Safety Features Ratings Crash Test Results: ATVs are not typically subjected to government crash testing like passenger vehicles. Safety is dependent on rider skill and adherence to safety guidelines. Active Features Braking System: Front: Dual hydraulic disc brakes; Rear: Single hydraulic disc brake. Sealed hydraulic system. Passive Features Design Elements: Ergonomic seating, integrated floorboards with heel guards, durable bodywork. Warning Information Safety Advisories: Manual covers proper operation, safety precautions, and protective gear recommendations for ATV use. 💡...
Reliability, capability, comfort, user-friendly design, electronic fuel injection (EFI) for consistent power delivery.
Manual Selling Points
Value Proposition:
Empowers users to perform repairs and maintenance, saving on dealership service costs and extending vehicle lifespan. Comprehensive diagnostic and repair data.
📋 Manual Details
Coverage Areas
Coverage Years:
2008, 2009
Page Count
Estimated Pages:
High (Detailed content implies extensive page count, exact number not specified in product info but typical for comprehensive workshop manuals)
Guidance on installation of common replacement parts and accessories.
Technical Depth
Depth:
Comprehensive. Covers everything from routine maintenance to complete engine and transmission overhauls, including detailed diagnostics and specifications.
📊 Manual Specifications
File Format
File Type:
PDF
Print Quality
Image Quality:
High Quality Photos, Illustrations, and Diagrams
Text Searchability:
Likely searchable due to PDF format, facilitating quick information retrieval.
Binding Type
Binding:
Digital/Downloadable (No physical binding)
Paper Type
Media:
Digital (Viewable on various devices, printable)
Compatibility
Operating Systems:
Microsoft Windows (95, 98, 98SE, 2000, NT, ME, XP, Vista, Windows 7) and all Mac Computers.
⚙️ Engine Specifications
Primary Engine
Type:
4-stroke, SOHC, 1-cylinder, liquid-cooled
Displacement:
376 cc (23.0 cu. in.)
Bore X Stroke:
82.0 mm x 71.2 mm (3.23 in. x 2.80 in.)
Compression Ratio:
9.2 : 1
Fuel System:
Electronic Fuel Injection (EFI) with Mikuni throttle body
Ignition:
Electronic ignition (CDI)
Performance
Horsepower Estimate:
Approximately 25-30 HP (Note: Official figures often not published for ATVs, based on similar displacement engines)
Torque Estimate:
Estimate: 24-28 lb-ft (Note: Official figures often not published for ATVs)
Suzuki recommends Suzuki brand Super Gear Oil API GL-5 SAE 80W-90 or equivalent for final drive
Fluid Capacity:
Front/Rear Differential: Check manual for specific capacity (typically small amounts, around 0.15-0.20 L per diff)
📐 Dimensions
Exterior
Overall Length:
2,115 mm (83.3 in.)
Overall Width:
1,165 mm (45.9 in.)
Overall Height:
1,190 mm (46.9 in.)
Wheelbase:
1,275 mm (50.2 in.)
Ground Clearance:
260 mm (10.2 in.)
Weights
Dry Weight:
276 kg (608.5 lbs)
Curb Weight:
Not Specified in Product Info (typically around 300kg with fluids)
Cargo
Front Rack Capacity:
20 kg (44 lbs)
Rear Rack Capacity:
40 kg (88 lbs)
Towing
Towing Capacity:
Not specified in product info, but typically around 300-500 kg for this class.
🛡️ Safety Features
Ratings
Crash Test Results:
ATVs are not typically subjected to government crash testing like passenger vehicles. Safety is dependent on rider skill and adherence to safety guidelines.
Ergonomic seating, integrated floorboards with heel guards, durable bodywork.
Warning Information
Safety Advisories:
Manual covers proper operation, safety precautions, and protective gear recommendations for ATV use.
💡 Technology Features
Infotainment
Features:
Basic instrumentation (speedometer, odometer, trip meter, fuel gauge, 2WD/4WD indicator, neutral indicator). No advanced infotainment features typical of modern cars.
Driver Assistance
Features:
Electronic Fuel Injection (EFI) for improved throttle response and fuel efficiency. Selective 2WD/4WD with differential lock.
Connectivity
Features:
N/A (No integrated connectivity features like Bluetooth or smartphone integration).
🔧 Maintenance
Service Intervals
Engine Oil Change:
Every 2,000 km or 6 months, whichever comes first (typical for ATVs, exact spec in manual)
Air Filter Cleaning:
Check every 1,000 km, clean as needed, replace as needed (depending on operating conditions)
Spark Plug Replacement:
Every 4,000 km or 1 year (typical, consult manual for specific plug type and gap)
Valve Clearance Check:
Every 4,000 km or 1 year
Brake Fluid Replacement:
Every 2 years or as needed
Fluid Specifications
Coolant Type:
Suzuki recommends a permanent type antifreeze coolant (e.g., ethylene glycol based) mixed with demineralized water in a 50:50 ratio.
Brake Fluid Type:
DOT 4 brake fluid
Known Issues
Common Problems:
Potential for CV joint boot wear under extreme conditions, occasional EFI sensor issues if neglected. Manual provides diagnostic steps for these.
📚 Vehicle History
Brand Heritage
Manufacturer:
Suzuki Motor Corporation, a Japanese multinational corporation known for its wide range of vehicles, including motorcycles and ATVs.
Model Evolution
Previous Models:
The LT-F400F is an evolution of Suzuki's robust utility ATV line, building on the legacy of models like the QuadRunner series. The 'King Quad' nameplate signifies a premium, high-performance offering.
Production
Production Period:
The LT-F400F was produced for the 2008 and 2009 model years, representing a significant update with features like electronic fuel injection.
🏆 Awards & Recognition
Recognitions
Industry Acclaim:
Suzuki ATVs are generally well-regarded for their durability and value in the utility segment. Specific awards for the 2008-2009 LT-F400F are not widely publicized but it was a strong contender in its class.
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