Suzuki ATV LT Z 50 QUAD SPORT 2006 Factory Service Repair Ma
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The 2006 QuadSport is a thoughtfully designed All-Terrain Vehicle (ATV) engineered for young riders and beginners. This model embodies a heritage of producing reliable and sporty ATVs, offering a user-friendly experience with its electric start and automatic Continuously Variable Transmission (CVT). Its sporty design, coupled with safety features like a throttle limiter and full floorboards, makes it an ideal choice for introducing youth to the world of off-road riding. Built with an air-cooled, four-stroke engine, the LT-Z50 provides a balance of manageable power and durability, positioning it as a strong contender in the entry-level ATV market. This comprehensive service manual serves as an essential resource for maintaining and repairing the 2006 QuadSport. It covers a wide array of systems, including the engine, transmission, chassis, brakes, and electrical components, providing detailed procedures for scheduled maintenance, troubleshooting, and complete component overhauls. Within its pages, you will find critical technical specifications, torque values, and clear, step-by-step instructions accompanied by diagrams. This manual is invaluable for owners, mechanics, and technicians seeking to ensure the optimal performance, longevity, and safety of their LT-Z50 ATV. 🏷️ Basic Information Identification Make: Suzuki Model: LT-Z50 QuadSport Year: 2006 Type: ATV (All-Terrain Vehicle) Codes Product Code: LTZ50S06 👋 Introduction Market Position Segment: Entry-level youth/beginner ATV Target Audience: Young riders, beginner ATV enthusiasts, parents seeking a safe and manageable off-road vehicle. Competitive Analysis Competitors 2006: Yamaha YFM125 Raptor, Polaris Predator 50, Honda TRX90 Sportrax, Arctic Cat DVX50 Key Features Youth Oriented: Designed with safety and ease of use for younger riders in mind. Sporty Design: Aggressive styling similar to Suzuki's adult sport ATVs. Electric Start: Convenient push-button starting. Automatic Transmission: Continuously Variable Transmission (CVT) for simple operation. 📋 Manual Details Coverage Areas Systems Covered: Engine, Transmission, Chassis, Suspension, Brakes, Electrical System, Fuel System, Exhaust System, Bodywork, Lubrication, Cooling, Troubleshooting, Maintenance Procedures, Specifications Page Count Pages: Estimated 200-300 pages (based on typical factory service manuals for this class of vehicle) Manual Type Type: Factory Service Manual / Workshop Manual / Repair Manual Language Language: English Format Format: Digital (PDF) 📖 Manual Coverage Systems Covered Engine Mechanical: Engine disassembly, assembly, inspection, specifications, valve adjustments, piston/ring replacement, cylinder head service, crankshaft and connecting rod service, timing chain/sprocket inspection. Fuel System: Carburetor removal, cleaning, adjustment, inspection, fuel pump (if applicable), fuel filter, fuel lines, fuel tank service. Lubrication Cooling: Oil pump operation, oil filter replacement, oil change procedures, oil specifications, cooling system flush and fill (if liquid-cooled), radiator and fan inspection. Transmission Drivetrain: Automatic transmission operation, internal component inspection, clutch service, gear lubrication, chain adjustment and replacement, sprocket wear inspection. Brakes: Brake caliper overhaul, brake pad replacement, brake fluid flush and bleeding, brake line inspection, master cylinder service, parking brake adjustment. Suspension Steering: Front and rear shock absorber inspection and replacement, A-arm bushing service, steering linkage inspection, tie rod end replacement, wheel bearing service. Electrical System: Wiring diagrams, battery service, charging system (stator, regulator/rectifier), ignition system (spark plug, CDI unit), lighting system, starter motor operation, fuses and relays. Chassis Bodywork: Frame inspection, body panel removal and installation, seat service, handlebar replacement, fender service, skid plate installation/removal. Procedures Included Maintenance Scheduled: Regular maintenance checks, oil changes, air filter cleaning/replacement, spark plug inspection/replacement, chain lubrication and adjustment, brake inspection, tire pressure checks. Troubleshooting: Diagnostic flowcharts for common issues like hard starting, poor performance, electrical faults, braking problems, and transmission issues. Repair Overhaul: Step-by-step instructions for complete disassembly, rebuilding, and reassembly of all major vehicle components. Specifications Data: Torque values for critical fasteners, engine clearances, fluid capacities, electrical resistance values, timing marks, and general tolerances. Technical Depth Depth: Comprehensive (from basic maintenance to full engine and transmission rebuilds) 📊 Manual Specifications File Format File Type: PDF Searchability: Likely text-searchable for quick information retrieval Print Quality Quality: High-resolution scans of original factory documentation, including clear diagrams and illustrations. Binding Type Binding: N/A (Digital Format) Paper Type Paper: N/A (Digital Format) ⚙️ Engine Specifications Primary Engine Engine Type: Four-stroke, SOHC, air-cooled Displacement: 49cc Bore X Stroke: 39.0 mm x 41.5 mm Compression Ratio: 9.5:1 Ignition: CDI (Capacitor Discharge Ignition) Starting System: Electric Starter Performance Horsepower: Estimated 3.5 - 4.5 HP (typical for this displacement and class) Torque: Not officially published, but low-end torque optimized for beginner use. Fuel System Carburetor Type: Mikuni VM10/1 (typical, confirmation in manual) Fuel Type: Unleaded gasoline Fuel Tank Capacity: 2.0 L (0.5 US gal) Fuel Delivery: Carburetor 🔧 Transmission Standard Transmission Type: Automatic (CVT - Continuously Variable Transmission) Drive System: 2WD (Rear Wheel Drive) Final Drive: Chain Drive Features Clutch: Automatic Centrifugal Clutch Gear Ratios: Specific CVT ratios detailed within the service manual. 📐 Dimensions Exterior Overall Length: 1,475 mm (58.1 in) Overall Width: 970 mm (38.2 in) Overall Height: 915 mm (36.0 in) Wheelbase: 1,030 mm (40.6 in) Ground Clearance: 125 mm (4.9 in) Weights Dry Weight: 82 kg (180.8 lbs) Curb Weight:...
The 2006 QuadSport is a thoughtfully designed All-Terrain Vehicle (ATV) engineered for young riders and beginners. This model embodies a heritage of producing reliable and sporty ATVs, offering a user-friendly experience with its electric start and automatic Continuously Variable Transmission (CVT). Its sporty design, coupled with safety features like a throttle limiter and full floorboards, makes it an ideal choice for introducing youth to the world of off-road riding. Built with an air-cooled, four-stroke engine, the LT-Z50 provides a balance of manageable power and durability, positioning it as a strong contender in the entry-level ATV market.
This comprehensive service manual serves as an essential resource for maintaining and repairing the 2006 QuadSport. It covers a wide array of systems, including the engine, transmission, chassis, brakes, and electrical components, providing detailed procedures for scheduled maintenance, troubleshooting, and complete component overhauls. Within its pages, you will find critical technical specifications, torque values, and clear, step-by-step instructions accompanied by diagrams. This manual is invaluable for owners, mechanics, and technicians seeking to ensure the optimal performance, longevity, and safety of their LT-Z50 ATV.
🏷️ Basic Information
Identification
Make:
Suzuki
Model:
LT-Z50 QuadSport
Year:
2006
Type:
ATV (All-Terrain Vehicle)
Codes
Product Code:
LTZ50S06
👋 Introduction
Market Position
Segment:
Entry-level youth/beginner ATV
Target Audience:
Young riders, beginner ATV enthusiasts, parents seeking a safe and manageable off-road vehicle.
Oil pump operation, oil filter replacement, oil change procedures, oil specifications, cooling system flush and fill (if liquid-cooled), radiator and fan inspection.
Brake caliper overhaul, brake pad replacement, brake fluid flush and bleeding, brake line inspection, master cylinder service, parking brake adjustment.
Suspension Steering:
Front and rear shock absorber inspection and replacement, A-arm bushing service, steering linkage inspection, tie rod end replacement, wheel bearing service.
Electrical System:
Wiring diagrams, battery service, charging system (stator, regulator/rectifier), ignition system (spark plug, CDI unit), lighting system, starter motor operation, fuses and relays.
Chassis Bodywork:
Frame inspection, body panel removal and installation, seat service, handlebar replacement, fender service, skid plate installation/removal.
Procedures Included
Maintenance Scheduled:
Regular maintenance checks, oil changes, air filter cleaning/replacement, spark plug inspection/replacement, chain lubrication and adjustment, brake inspection, tire pressure checks.
Troubleshooting:
Diagnostic flowcharts for common issues like hard starting, poor performance, electrical faults, braking problems, and transmission issues.
Repair Overhaul:
Step-by-step instructions for complete disassembly, rebuilding, and reassembly of all major vehicle components.
Specifications Data:
Torque values for critical fasteners, engine clearances, fluid capacities, electrical resistance values, timing marks, and general tolerances.
Technical Depth
Depth:
Comprehensive (from basic maintenance to full engine and transmission rebuilds)
📊 Manual Specifications
File Format
File Type:
PDF
Searchability:
Likely text-searchable for quick information retrieval
Print Quality
Quality:
High-resolution scans of original factory documentation, including clear diagrams and illustrations.
Binding Type
Binding:
N/A (Digital Format)
Paper Type
Paper:
N/A (Digital Format)
⚙️ Engine Specifications
Primary Engine
Engine Type:
Four-stroke, SOHC, air-cooled
Displacement:
49cc
Bore X Stroke:
39.0 mm x 41.5 mm
Compression Ratio:
9.5:1
Ignition:
CDI (Capacitor Discharge Ignition)
Starting System:
Electric Starter
Performance
Horsepower:
Estimated 3.5 - 4.5 HP (typical for this displacement and class)
Torque:
Not officially published, but low-end torque optimized for beginner use.