🏷️ Basic Information Identification Make: Suzuki Model: LT-Z250 QuadSport Product Type: Service Repair Workshop Manual Product Name: 2004-2009 Suzuki LT-Z250 QuadSport ATV Service Repair Workshop Manual Generation Covered Years: 2004, 2005, 2006, 2007, 2009 Codes Model Codes: LT-Z250K4, LT-Z250K5, LT-Z250K6, LT-Z250K7 👋 Introduction Market Position Target Audience: Do-it-yourself enthusiasts and experienced mechanics seeking factory-level repair and maintenance information. Competitive Analysis Value Proposition: Provides a cost-effective solution for maintaining and repairing the LT-Z250 QuadSport, preventing costly dealership repairs and ensuring longevity. Key Features Instruction Style: Step-by-step instructions with highly detailed diagrams for accurate and efficient completion of tasks. Coverage Comprehensiveness: Covers every single detail on the machine, from general information to complete disassembly procedures. 📋 Manual Details Coverage Areas Areas Covered: General information, Periodic maintenance, Engine, Drive train, Fuel system, Lubrication system, Chassis, Electrical system, Servicing information Page Count Page Count: Not Specified (typically extensive for factory service manuals) Manual Type Manual Type: Factory Service Repair Manual Language Language: English Format Format: Digital (likely PDF based on industry standards) 📖 Manual Coverage Systems Covered Engine: Complete engine overhaul, top-end and bottom-end procedures, valve adjustments, piston and cylinder diagnostics, timing chain inspection and replacement. Drive Train: Clutch operation and adjustment, transmission disassembly and reassembly, gear inspection, chain and sprocket wear analysis, final drive lubrication and maintenance. Fuel System: Carburetor disassembly, cleaning, and tuning; fuel pump operation, fuel tank and line inspection, fuel filter replacement. Lubrication System: Oil pump operation, oil filter replacement, oil change procedures, lubrication points, and oil pressure testing. Chassis: Suspension system maintenance (front and rear shocks, A-arms, linkages), steering system components, braking system (hydraulic lines, caliper service, brake pad replacement), wheel and tire service, frame inspection. Electrical System: Ignition system components (spark plug, ignition coil, CDI unit), starting system (starter motor, battery), charging system (stator, regulator/rectifier), lighting system (headlight, taillight, brake lights), wiring diagrams, troubleshooting electrical faults. Procedures Included Maintenance: Scheduled maintenance tasks, fluid changes (oil, coolant, brake fluid), filter replacements, lubrication, tire pressure checks, chain adjustment. Repair: Step-by-step repair instructions for all major components, including complete engine rebuilds, transmission overhauls, suspension repairs, and electrical diagnostics. Troubleshooting: Diagnostic procedures for common problems, symptom-based troubleshooting charts, electrical fault finding using wiring diagrams. Disassembly Reassembly: Complete disassembly and reassembly instructions for the entire ATV, with detailed exploded views and diagrams for accurate part identification and placement. Technical Depth Depth: Comprehensive; covers everything from basic adjustments and fluid changes to complete engine and transmission rebuilds, advanced electrical diagnostics, and chassis component overhauls. 📊 Manual Specifications File Format File Format: Digital PDF (Assumed for ease of distribution and searchability) Print Quality Diagram Quality: Top quality diagrams, highly detailed exploded pictures Text Readability: Easy-to-read text sections Binding Type Binding Type: N/A (Digital Format) Paper Type Paper Type: N/A (Digital Format) ⚙️ Engine Specifications Primary Engine Engine Type: Four-stroke, SOHC, single-cylinder Displacement: 249.6 cm³ (15.2 cu. in.) Bore X Stroke: 72.0 mm x 61.2 mm (2.83 in. x 2.41 in.) Cooling System: Liquid-cooled Performance Horsepower: Not specified in product description, but typically in the range of 18-20 HP. Torque: Not specified in product description. Fuel System Carburetor: Mikuni BSR36, 36 mm Fuel Type: Unleaded gasoline Lubrication System Oil Type Recommendation: SAE 10W-40 API SG or higher (Refer to manual for specific Suzuki recommendations and capacities). 🔧 Transmission Standard Transmission Type: Constant mesh, 5-speed, wet multi-plate clutch Features Gear Reduction: Refer to manual for specific ratios. Drive Type: Chain drive 📐 Dimensions Exterior Overall Length: Approximately 1830 mm (72.0 in.) Overall Width: Approximately 1120 mm (44.1 in.) Overall Height: Approximately 1060 mm (41.7 in.) Weights Curb Weight: Approximately 177 kg (390 lbs.) Fuel Tank Capacity: 10.0 L (2.6 US gal.) 🛡️ Safety Features Ratings Atv Safety Considerations: Proper protective gear (helmet, goggles, boots, gloves, riding apparel) is essential. Adherence to manufacturer guidelines and responsible riding practices are crucial for safety. Active Features Braking System: Hydraulic disc brakes front and rear for reliable stopping power. Passive Features Chassis Design: Robust frame construction designed for off-road durability and stability. 💡 Technology Features Infotainment Features: N/A (Basic ATV, no infotainment system). Driver Assistance Features: N/A (Basic ATV, no driver assistance systems). Connectivity Features: N/A (Basic ATV, no connectivity features). 🔧 Maintenance Service Intervals Engine Oil Change: Every 1000 km (600 miles) or 6 months, whichever comes first (Refer to manual for exact intervals and conditions). Spark Plug Inspection: Every 1000 km (600 miles) or 6 months. Air Filter Cleaning: Regular cleaning recommended, especially in dusty conditions; replacement intervals as per manual. Chain Lubrication Adjustment: Regularly, especially after riding in wet conditions or off-road; adjust tension as per manual specifications. Fluid Specifications Engine Oil: SAE 10W-40 API SG or higher (Suzuki Genuine Oil recommended). Coolant: Suzuki Super Long Life Coolant or equivalent ethylene glycol-based coolant with distilled water (50/50 mix). Brake Fluid: DOT 4 brake fluid. Known Issues Carburetor Tuning:...