Suzuki LTZ50 QUAD SPORT Service Repair Workshop Manual 2006-2009
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🏷️ Basic Information Identification Make: Suzuki Model: LT-Z50 QUAD SPORT Vehicle Type: Youth ATV (All-Terrain Vehicle) Generation Generation Codes: First Generation (2006-2009) 👋 Introduction Market Position Target Audience: Entry-level youth ATV riders and their parents/guardians responsible for maintenance and repair. Competitive Landscape Context: Positions the LT-Z50 as a reliable and accessible option for introducing young riders to off-road recreation, emphasizing ease of use and maintenance. Key Features Key Selling Points Of Vehicle: Low seat height, adjustable throttle limiter, automatic transmission, electric start, durable construction. Manual Value Proposition: Provides comprehensive, model-specific repair information, mirroring dealership technician resources to empower owners for effective maintenance and repairs, ensuring safety and longevity. 📋 Manual Details Coverage Areas Model Years Covered: 2006, 2007, 2008, 2009 Trim Levels Covered: All models and variations within the specified years. Page Count Estimated Page Count: Typically between 200-300 pages, varying slightly by specific edition and content inclusion. Manual Type Manual Category: Service and Repair Workshop Manual Purpose: Comprehensive guide for maintenance, troubleshooting, repair, and overhaul of the Suzuki LT-Z50 QUAD SPORT. Language Language: English Format File Format: PDF Download 📖 Manual Coverage Systems Covered Engine: Complete engine disassembly, assembly, inspection, tuning, and repair procedures for the 50cc engine. Fuel System: Carburetor service, adjustment, fuel line inspection, and fuel tank maintenance. Ignition System: Ignition timing, spark plug specifications, CDI unit, and troubleshooting ignition faults. Transmission And Drivetrain: Automatic transmission (CVT) operation, belt inspection, clutch assembly, and final drive maintenance. Brakes: Hydraulic brake system service, caliper overhaul, brake pad replacement, bleeding procedures, and brake lever/pedal adjustments. Suspension: Front and rear suspension inspection, shock absorber servicing, spring replacement, and steering linkage maintenance. Electrical System: Wiring diagrams, battery maintenance, lighting system, starter motor, and basic electrical troubleshooting. Chassis And Frame: Frame inspection, steering system overhaul, wheel bearing service, and general chassis components. Bodywork And Plastics: Body panel removal, installation, and basic care. Procedures Included Maintenance Tasks: Oil changes, filter replacements, spark plug checks, chain adjustments, brake adjustments, air filter cleaning/replacement, and general lubrication. Troubleshooting: Systematic diagnostic procedures for common and uncommon issues, including starting problems, running issues, and braking faults. Repair Instructions: Detailed step-by-step instructions for component disassembly, repair, reassembly, and adjustment. Special Tools: Identification and usage instructions for specialized tools required for specific repair or maintenance tasks. Technical Depth Depth Of Coverage: Comprehensive, covering everything from routine maintenance to full engine and transmission overhauls, suitable for experienced technicians and serious DIY enthusiasts. 📊 Manual Specifications File Format Digital Format: PDF (Portable Document Format) Print Quality Image Resolution: High-resolution, ensuring clear diagrams, illustrations, and text. Searchability: Likely text-searchable PDF for quick access to specific information. Binding Type Digital Binding: N/A (Digital Download) Paper Type Digital Paper Type: N/A (Digital Download) ⚙️ Engine Specifications Primary Engine Engine Type: Four-stroke, SOHC, single-cylinder Engine Displacement: 49cc Bore X Stroke: 39.0 mm x 41.5 mm Cooling System: Forced Air Cooling Compression Ratio: Typically around 10.0:1 (check manual for exact specification) Performance Horsepower Estimate: Approximately 3-4 HP (Varies based on exact tuning and emissions compliance) Torque Estimate: Low to moderate torque, optimized for low-speed maneuverability. Fuel System Carburetor Model: Keihin PZ10 (typical, consult manual for exact designation) Fuel Tank Capacity: 1.5 Liters (approx. 0.4 Gallons) Recommended Fuel: Unleaded gasoline (87 octane or higher) 🔧 Transmission Standard Transmission Type: Automatic (CVT - Continuously Variable Transmission) Drive System: 2WD (Rear Wheel Drive) Final Drive: Chain Drive Features Clutch Type: Automatic Centrifugal Clutch Gear Reduction Ratios: Specific ratios are detailed within the manual for CVT operation and final drive. 📐 Dimensions Exterior Overall Length: Approx. 1305 mm (51.4 in) Overall Width: Approx. 720 mm (28.3 in) Overall Height: Approx. 825 mm (32.5 in) Wheelbase: Approx. 910 mm (35.8 in) Ground Clearance: Approx. 90 mm (3.5 in) Interior Seat Height: Approx. 555 mm (21.9 in) Weights Curb Weight: Approx. 62 kg (137 lbs) Gross Vehicle Weight Rating Gvwr: Not typically specified for youth ATVs in the same way as street vehicles, but maximum load capacity should be respected. 🛡️ Safety Features Ratings Atv Safety Standards Compliance: Designed to meet ANSI standards for youth ATVs. Active Features Throttle Limiter: Adjustable throttle limiter screw for parental control of speed. Parking Brake: Thumb-operated parking brake lever, typically on the left handlebar. Passive Features Tether Cord Switch: Kill switch tether cord for emergency shut-off. Speed Governor: Integrated into the engine and transmission for safe operation. Lighting: Headlight and taillight for visibility. 💡 Technology Features Infotainment Infotainment System: N/A (This is a youth utility ATV, not equipped with infotainment features.) Driver Assistance Driver Assistance Features: Throttle limiter and speed governor are the primary 'assistance' features focused on safety for young riders. Connectivity Connectivity Options: N/A (No connectivity features.) 🔧 Maintenance Service Intervals Engine Oil Change Interval: Every 3 months or 100 hours of operation (refer to manual for exact specification). Air Filter Cleaning: Monthly or more frequently...
Frame inspection, steering system overhaul, wheel bearing service, and general chassis components.
Bodywork And Plastics:
Body panel removal, installation, and basic care.
Procedures Included
Maintenance Tasks:
Oil changes, filter replacements, spark plug checks, chain adjustments, brake adjustments, air filter cleaning/replacement, and general lubrication.
Troubleshooting:
Systematic diagnostic procedures for common and uncommon issues, including starting problems, running issues, and braking faults.
Repair Instructions:
Detailed step-by-step instructions for component disassembly, repair, reassembly, and adjustment.
Special Tools:
Identification and usage instructions for specialized tools required for specific repair or maintenance tasks.
Technical Depth
Depth Of Coverage:
Comprehensive, covering everything from routine maintenance to full engine and transmission overhauls, suitable for experienced technicians and serious DIY enthusiasts.
📊 Manual Specifications
File Format
Digital Format:
PDF (Portable Document Format)
Print Quality
Image Resolution:
High-resolution, ensuring clear diagrams, illustrations, and text.
Searchability:
Likely text-searchable PDF for quick access to specific information.
Binding Type
Digital Binding:
N/A (Digital Download)
Paper Type
Digital Paper Type:
N/A (Digital Download)
⚙️ Engine Specifications
Primary Engine
Engine Type:
Four-stroke, SOHC, single-cylinder
Engine Displacement:
49cc
Bore X Stroke:
39.0 mm x 41.5 mm
Cooling System:
Forced Air Cooling
Compression Ratio:
Typically around 10.0:1 (check manual for exact specification)
Performance
Horsepower Estimate:
Approximately 3-4 HP (Varies based on exact tuning and emissions compliance)
Torque Estimate:
Low to moderate torque, optimized for low-speed maneuverability.
Fuel System
Carburetor Model:
Keihin PZ10 (typical, consult manual for exact designation)
Specific ratios are detailed within the manual for CVT operation and final drive.
📐 Dimensions
Exterior
Overall Length:
Approx. 1305 mm (51.4 in)
Overall Width:
Approx. 720 mm (28.3 in)
Overall Height:
Approx. 825 mm (32.5 in)
Wheelbase:
Approx. 910 mm (35.8 in)
Ground Clearance:
Approx. 90 mm (3.5 in)
Interior
Seat Height:
Approx. 555 mm (21.9 in)
Weights
Curb Weight:
Approx. 62 kg (137 lbs)
Gross Vehicle Weight Rating Gvwr:
Not typically specified for youth ATVs in the same way as street vehicles, but maximum load capacity should be respected.
🛡️ Safety Features
Ratings
Atv Safety Standards Compliance:
Designed to meet ANSI standards for youth ATVs.
Active Features
Throttle Limiter:
Adjustable throttle limiter screw for parental control of speed.
Parking Brake:
Thumb-operated parking brake lever, typically on the left handlebar.
Passive Features
Tether Cord Switch:
Kill switch tether cord for emergency shut-off.
Speed Governor:
Integrated into the engine and transmission for safe operation.
Lighting:
Headlight and taillight for visibility.
💡 Technology Features
Infotainment
Infotainment System:
N/A (This is a youth utility ATV, not equipped with infotainment features.)
Driver Assistance
Driver Assistance Features:
Throttle limiter and speed governor are the primary 'assistance' features focused on safety for young riders.
Connectivity
Connectivity Options:
N/A (No connectivity features.)
🔧 Maintenance
Service Intervals
Engine Oil Change Interval:
Every 3 months or 100 hours of operation (refer to manual for exact specification).
Air Filter Cleaning:
Monthly or more frequently in dusty conditions.
Spark Plug Inspection:
Every 6 months or 50 hours of operation.
Drive Chain Lubrication:
Every 500 km (300 miles) or more frequently, and after washing.
Fluid Specifications
Engine Oil Type:
Suzuki recommends SAE 10W-40 API SE, SF, or SG or higher.
Engine Oil Capacity:
0.8 Liters (0.85 US qt) without oil filter change, 0.9 Liters (0.95 US qt) with oil filter change (verify with manual).
Brake Fluid Type:
DOT 3 or DOT 4.
Gear Oil Type:
Not applicable, as it uses an automatic transmission with integrated oil.
Known Issues
Common Wear Items:
CVT belt wear, carburetor clogging due to infrequent use or poor fuel quality, brake pad wear, and suspension bushings.
Throttle Limiter Adjustment:
Important to ensure proper adjustment for safety; over-tightening can hinder performance, while under-adjustment can be dangerous.
Technical Tips
Storage Recommendations:
Manual provides guidance on proper storage, including fuel stabilization and battery care, to prevent issues during periods of inactivity.
📚 Vehicle History
Brand Heritage
Manufacturer History:
Suzuki Motor Corporation, a Japanese multinational corporation known for its diverse range of products including motorcycles, automobiles, and ATVs.
Model Evolution
Quad Sport Lineage:
The LT-Z50 is part of Suzuki's successful line of sport ATVs, specifically designed for younger riders, building on the legacy of models like the LT80.
Production
Initial Release:
The LT-Z50 was introduced in 2006, replacing the aging LT80, and was manufactured through 2009 before undergoing updates or replacements.
Manufacturing Location:
Primarily manufactured in Japan or through Suzuki's global manufacturing network.
🏆 Awards & Recognition
Recognitions
Industry Awards:
Specific awards for the LT-Z50 are not widely publicized, but it is recognized as a popular and trusted entry-level ATV model.
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