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Suzuki Sidekick Geo Tracker 1986 Full Service Repair Manual

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🏷️ Basic Information Identification Make: Suzuki / Geo Model: Sidekick / Tracker Year: 1986 Codes Chassis Code Suzuki: SJ70 Chassis Code Geo: Unknown (rebadged Suzuki) 👋 Introduction Market Position Vehicle Segment: Compact SUV / Off-Road Vehicle Competitive Analysis Key Competitors 1986: Jeep Wrangler, Toyota 4Runner, Ford Bronco II, Nissan Pathfinder, Chevrolet S-10 Blazer Key Features Vehicle Strengths: Compact size, excellent off-road capability, affordability, simplicity Manual Value Proposition Target Audience: Professional Technicians, Do-It-Yourself (DIY) Mechanics, Restoration Enthusiasts Manual Advantage: Provides same information as professional technicians, detailed diagnostics and repairs, saves money on repairs. 📋 Manual Details Coverage Areas Regional Coverage: Likely global, with emphasis on North American markets (Geo branding) Page Count Estimated Page Count: Varies by publisher, but typically 500-800 pages for a full service manual Manual Type Manual Category: Full Service & Repair Manual Language Language: English Format Digital Format: PDF 📖 Manual Coverage Systems Covered Powertrain: Engine Mechanical, Fuel System, Ignition System, Exhaust System, Cooling System, Lubrication System Drivetrain: Clutch, Manual Transmission, Automatic Transmission (if applicable), Transfer Case, Driveshafts, Axles, Differentials Suspension & Steering: Front Suspension, Rear Suspension, Steering System, Wheel Alignment Brakes: Front Brakes (Disc/Drum), Rear Brakes (Drum), Parking Brake System, Hydraulic System Electrical System: Battery, Charging System, Starting System, Lighting System, Ignition System (ECU controlled), Instrument Cluster, Power Accessories Body & Chassis: Body Panels, Doors, Windows, Interior Trim, Frame/Chassis Components Procedures Included Maintenance Procedures: Routine maintenance, fluid changes, filter replacements, lubrication points Diagnostic Procedures: Troubleshooting guides, symptom-based diagnostics, diagnostic trouble codes (DTCs) interpretation (if applicable) Repair Procedures: Step-by-step repair instructions for all major systems, component removal and installation, rebuilding procedures Wiring Diagrams: Comprehensive electrical schematics for various systems Technical Depth Diagnostic Level: Advanced, suitable for professional technicians and advanced DIYers Rebuild Scope: Full engine, transmission, and component rebuilding procedures 📊 Manual Specifications File Format File Type: PDF Print Quality Printability: Full Printable Binding Type Binding Method: Digital Download (user printable) Paper Type Digital Storage: User's hard drive or CD-ROM Software Requirements Required Software: Adobe PDF Reader, WinRAR Compatibility Operating Systems: All Versions of Windows & Mac ⚙️ Engine Specifications Primary Engine Engine Code Suzuki: G16A Engine Type: Inline 4-Cylinder, SOHC Displacement: 1590 cc (1.6 Liters) Performance Horsepower Net: Approx. 80-85 HP @ 5500 RPM Torque Net: Approx. 88-92 lb-ft @ 3500 RPM Fuel System Fuel Delivery: Electronic Fuel Injection (EFI) for later models, Carbureted for earlier iterations (likely EFI for 1986 based on description) Fuel Type: Unleaded Gasoline Cooling System Coolant Type: Ethylene Glycol Based (typically 50/50 mix with distilled water) 🔧 Transmission Standard Transmission Type Std: 5-Speed Manual Transmission Optional Transmission Type Opt: 3-Speed Automatic Transmission (less common for early models) Features Drivetrain Configuration: 4WD (Four-Wheel Drive) with selectable 2WD/4WD modes Transfer Case: 2-Speed Transfer Case with Neutral Position Fluid Requirements Manual Transmission Fluid Spec: GL-4 Gear Oil (e.g., API GL-4, SAE 75W-90 or 80W-90) Automatic Transmission Fluid Spec: Dexron III (or equivalent) 📐 Dimensions Exterior Wheelbase: Approx. 86.6 inches (2199 mm) Length: Approx. 140.5 inches (3569 mm) Width: Approx. 64.2 inches (1631 mm) Height: Approx. 63.8 inches (1621 mm) Weights Curb Weight Manual: Approx. 2100-2300 lbs (950-1043 kg) Gross Vehicle Weight Rating: Approx. 3300-3500 lbs (1497-1588 kg) Towing Capacity: Typically around 1500-2000 lbs (680-907 kg), consult owner's manual for exact rating 🛡️ Safety Features Ratings NHTSA Crash Test Ratings: Limited data available for this specific year and model, generally considered basic safety for its era. Active Features Braking System: Front Disc Brakes, Rear Drum Brakes Passive Features Seat Belts: Standard front seat belts, rear lap belts Airbags: Not standard for 1986 models 💡 Technology Features Infotainment Audio System: Basic AM/FM Radio, optional Cassette Player Driver Assistance Driver Aids: None standard for this era Connectivity Connectivity Features: None 🔧 Maintenance Service Intervals Oil Change Interval: Every 3,000-5,000 miles or 6 months, whichever comes first (consult manual for precise interval and oil type) Air Filter Replacement Interval: Every 15,000-30,000 miles or as needed based on driving conditions Spark Plug Replacement Interval: Every 30,000-60,000 miles (depending on plug type) Fluid Specifications Engine Oil Type Capacity: API SG or SH, SAE 10W-30, approx. 3.7 quarts (3.5 liters) with filter change (verify in manual) Coolant Capacity: Approx. 5.7 quarts (5.4 liters) (verify in manual) Known Issues Common Wear Items: Clutch wear, exhaust system rust, suspension bushings, brake components, radiator hoses Electrical Quirks: Corrosion in electrical connectors, starter issues Engine Performance Notes: Can be underpowered in certain conditions, especially at higher altitudes or with added weight. 📚 Vehicle History Brand Heritage Suzuki Offroad Legacy: Suzuki has a long history of producing capable and lightweight off-road vehicles, dating back to the early Jimny models. Model Evolution Sidekick Tracker Genesis: Introduced globally as the Suzuki Samurai, it was rebadged for the North American market as the Geo Tracker through a partnership with General Motors, starting in 1989. The 1986 information pertains to...
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Suzuki Sidekick Geo Tracker 1986 Full Service Repair Manual
🏷️ Basic Information
Identification
Make:
Suzuki / Geo
Model:
Sidekick / Tracker
Year:
1986
Codes
Chassis Code Suzuki:
SJ70
Chassis Code Geo:
Unknown (rebadged Suzuki)
👋 Introduction
Market Position
Vehicle Segment:
Compact SUV / Off-Road Vehicle
Competitive Analysis
Key Competitors 1986:
Jeep Wrangler, Toyota 4Runner, Ford Bronco II, Nissan Pathfinder, Chevrolet S-10 Blazer
Key Features
Vehicle Strengths:
Compact size, excellent off-road capability, affordability, simplicity
Manual Value Proposition
Target Audience:
Professional Technicians, Do-It-Yourself (DIY) Mechanics, Restoration Enthusiasts
Manual Advantage:
Provides same information as professional technicians, detailed diagnostics and repairs, saves money on repairs.
📋 Manual Details
Coverage Areas
Regional Coverage:
Likely global, with emphasis on North American markets (Geo branding)
Page Count
Estimated Page Count:
Varies by publisher, but typically 500-800 pages for a full service manual
Manual Type
Manual Category:
Full Service & Repair Manual
Language
Language:
English
Format
Digital Format:
PDF
📖 Manual Coverage
Systems Covered
Powertrain:
Engine Mechanical, Fuel System, Ignition System, Exhaust System, Cooling System, Lubrication System
Drivetrain:
Clutch, Manual Transmission, Automatic Transmission (if applicable), Transfer Case, Driveshafts, Axles, Differentials
Suspension & Steering:
Front Suspension, Rear Suspension, Steering System, Wheel Alignment
Brakes:
Front Brakes (Disc/Drum), Rear Brakes (Drum), Parking Brake System, Hydraulic System
Electrical System:
Battery, Charging System, Starting System, Lighting System, Ignition System (ECU controlled), Instrument Cluster, Power Accessories
Body & Chassis:
Body Panels, Doors, Windows, Interior Trim, Frame/Chassis Components
Procedures Included
Maintenance Procedures:
Routine maintenance, fluid changes, filter replacements, lubrication points
Diagnostic Procedures:
Troubleshooting guides, symptom-based diagnostics, diagnostic trouble codes (DTCs) interpretation (if applicable)
Repair Procedures:
Step-by-step repair instructions for all major systems, component removal and installation, rebuilding procedures
Wiring Diagrams:
Comprehensive electrical schematics for various systems
Technical Depth
Diagnostic Level:
Advanced, suitable for professional technicians and advanced DIYers
Rebuild Scope:
Full engine, transmission, and component rebuilding procedures
📊 Manual Specifications
File Format
File Type:
PDF
Print Quality
Printability:
Full Printable
Binding Type
Binding Method:
Digital Download (user printable)
Paper Type
Digital Storage:
User's hard drive or CD-ROM
Software Requirements
Required Software:
Adobe PDF Reader, WinRAR
Compatibility
Operating Systems:
All Versions of Windows & Mac
⚙️ Engine Specifications
Primary Engine
Engine Code Suzuki:
G16A
Engine Type:
Inline 4-Cylinder, SOHC
Displacement:
1590 cc (1.6 Liters)
Performance
Horsepower Net:
Approx. 80-85 HP @ 5500 RPM
Torque Net:
Approx. 88-92 lb-ft @ 3500 RPM
Fuel System
Fuel Delivery:
Electronic Fuel Injection (EFI) for later models, Carbureted for earlier iterations (likely EFI for 1986 based on description)
Fuel Type:
Unleaded Gasoline
Cooling System
Coolant Type:
Ethylene Glycol Based (typically 50/50 mix with distilled water)
🔧 Transmission
Standard
Transmission Type Std:
5-Speed Manual Transmission
Optional
Transmission Type Opt:
3-Speed Automatic Transmission (less common for early models)
Features
Drivetrain Configuration:
4WD (Four-Wheel Drive) with selectable 2WD/4WD modes
Transfer Case:
2-Speed Transfer Case with Neutral Position
Fluid Requirements
Manual Transmission Fluid Spec:
GL-4 Gear Oil (e.g., API GL-4, SAE 75W-90 or 80W-90)
Automatic Transmission Fluid Spec:
Dexron III (or equivalent)
📐 Dimensions
Exterior
Wheelbase:
Approx. 86.6 inches (2199 mm)
Length:
Approx. 140.5 inches (3569 mm)
Width:
Approx. 64.2 inches (1631 mm)
Height:
Approx. 63.8 inches (1621 mm)
Weights
Curb Weight Manual:
Approx. 2100-2300 lbs (950-1043 kg)
Gross Vehicle Weight Rating:
Approx. 3300-3500 lbs (1497-1588 kg)
Towing Capacity:
Typically around 1500-2000 lbs (680-907 kg), consult owner's manual for exact rating
🛡️ Safety Features
Ratings
NHTSA Crash Test Ratings:
Limited data available for this specific year and model, generally considered basic safety for its era.
Active Features
Braking System:
Front Disc Brakes, Rear Drum Brakes
Passive Features
Seat Belts:
Standard front seat belts, rear lap belts
Airbags:
Not standard for 1986 models
💡 Technology Features
Infotainment
Audio System:
Basic AM/FM Radio, optional Cassette Player
Driver Assistance
Driver Aids:
None standard for this era
Connectivity
Connectivity Features:
None
🔧 Maintenance
Service Intervals
Oil Change Interval:
Every 3,000-5,000 miles or 6 months, whichever comes first (consult manual for precise interval and oil type)
Air Filter Replacement Interval:
Every 15,000-30,000 miles or as needed based on driving conditions
Spark Plug Replacement Interval:
Every 30,000-60,000 miles (depending on plug type)
Fluid Specifications
Engine Oil Type Capacity:
API SG or SH, SAE 10W-30, approx. 3.7 quarts (3.5 liters) with filter change (verify in manual)
Coolant Capacity:
Approx. 5.7 quarts (5.4 liters) (verify in manual)
Known Issues
Common Wear Items:
Clutch wear, exhaust system rust, suspension bushings, brake components, radiator hoses
Electrical Quirks:
Corrosion in electrical connectors, starter issues
Engine Performance Notes:
Can be underpowered in certain conditions, especially at higher altitudes or with added weight.
📚 Vehicle History
Brand Heritage
Suzuki Offroad Legacy:
Suzuki has a long history of producing capable and lightweight off-road vehicles, dating back to the early Jimny models.
Model Evolution
Sidekick Tracker Genesis:
Introduced globally as the Suzuki Samurai, it was rebadged for the North American market as the Geo Tracker through a partnership with General Motors, starting in 1989. The 1986 information pertains to the original Suzuki Samurai platform.
Production
Production Locations:
Japan (primarily)
Production Years Global Model:
1981-1998 (as Suzuki Samurai/Jimny)
🏆 Awards & Recognition
Recognitions
Popular Mechanics Recognition:
Often recognized for its off-road prowess and affordability.
Ratings
Consumer Reports Ratings:
Mixed ratings, with praise for off-road capability but criticisms regarding on-road comfort and safety features for its time.
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