🏷️ Basic Information Identification Make: Suzuki Other Makes: Geo Model: Sidekick Other Models: Samurai, Tracker Model Years Covered: 1986, 1987, 1988, 1989, 1990, 1991, 1992, 1993, 1994, 1995, 1996 Codes Diagnostic Trouble Codes Coverage: Includes coverage for common diagnostic trouble codes (DTCs) and troubleshooting charts. 👋 Introduction Market Position Target Audience: DIY enthusiasts, professional mechanics, restoration specialists working on Suzuki Sidekick, Samurai, and Geo Tracker models. Competitive Analysis Value Proposition: Provides comprehensive, manufacturer-level repair and maintenance information, enabling cost savings through self-service. Key Features Features Summary: Detailed step-by-step instructions, extensive illustrations, comprehensive system coverage, troubleshooting guides, and technical specifications. 📋 Manual Details Coverage Areas Geographic Coverage: Global (primarily North America, given Geo Tracker branding). Vehicle Variants Covered: Covers various configurations including 2-door, 4-door, convertible, and hardtop models. Page Count Estimated Page Count: Large (file size can be up to 4000 MB, indicating a very comprehensive manual). Manual Type Manual Type: Service Repair Manual / Workshop Manual / Factory Manual. Language Language: English Format Delivery Format: Digital Download (PDF, ZIP, RAR, or EXE). Compatibility: Compatible with Windows, Linux, Mac OS (requires PDF reader, WinZip/WinRAR). 📖 Manual Coverage Systems Covered Engine Systems: Engine overhaul and rebuilding, engine performance tuning, firing orders, engine component breakdowns. Drivetrain Systems: Transmission removal and installation, transmission in-car servicing, U-joint and CV-joint service procedures. Chassis Systems: Brake servicing procedures, front-end alignment procedures and specifications, suspension system repairs. Electrical Systems: Complete wiring diagrams, diagnostic trouble tree charts for computer diagnostics. Body And Interior: Sunroof service procedures, air conditioning service and capacities. Fuel System Coverage: Includes carburetor overhaul and adjustment, fuel injection system diagnostics, fuel pump testing, and fuel filter replacement. Exhaust System Maintenance: Covers exhaust system inspection, component replacement, and catalytic converter diagnostics. Procedures Included Maintenance Procedures: Factory maintenance schedules and charts, timing belt replacement, serpentine belt routings with diagrams. Repair Procedures: Detailed repair procedures for all major vehicle systems, engine rebuilding, transmission servicing. Troubleshooting Diagnostics: Troubleshooting and diagnostics for common issues, computer diagnostic codes, driving concerns. Cooling System Service: Radiator, water pump, thermostat, and cooling fan service procedures and capacities. Technical Depth Depth Of Information: Comprehensive, covering everything from basic maintenance to complete engine overhaul and rebuilding, suitable for DIY and professional technicians. Engine Rebuild Detail: Covers complete engine rebuilds, including piston ring replacement, bearing installation, cylinder head overhauling, and valve adjustments. Suspension Adjustment: Detailed procedures for suspension component replacement, alignment specifications, and adjustments. Steering System Repair: Includes power steering system service, steering rack and pinion diagnosis, and component replacement. 📊 Manual Specifications File Format File Type: PDF, ZIP, RAR, EXE (downloadable). Print Quality Printable: Yes, can be printed on any computer and printer. Binding Type Binding: N/A (Digital Download). Paper Type Paper Quality: N/A (Digital Download). Illustrations Illustration Count: Hundreds of illustrations, including zoomable illustrations, exploded views, and diagrams. Searchability Search Functionality: Likely searchable within PDF format (depending on creation). ⚙️ Engine Specifications Primary Engine Engine Options General: Covers various 4-cylinder gasoline engines, including 1.3L and 1.6L variants (G13A, G13B, G16A, G16B). Performance Typical Horsepower Range: Approximately 60-95 horsepower, depending on engine displacement and year. Typical Torque Range: Approximately 60-100 lb-ft, depending on engine displacement and year. Fuel System Fuel Delivery Type: Carburetor (early models) and Fuel Injection (later models, Multi-Point Fuel Injection - MPFI). Timing Timing Belt Coverage: Specific procedures for timing belt replacement, including routing and service intervals. Specifications Torque Specifications: Complete torque specifications for all engine components. Vacuum Diagrams: Includes detailed vacuum diagrams for engine and related systems. 🔧 Transmission Standard Standard Transmission Type: 5-speed manual transmission. Optional Optional Transmission Type: 3-speed or 4-speed automatic transmission. Features Transfer Case: Part-time 4WD system with a 2-speed transfer case (high and low range). Servicing Transmission Service Procedures: Covers in-car servicing and complete removal/installation procedures for both manual and automatic transmissions. 📐 Dimensions Exterior Wheelbase Typical: Approximately 86.6 inches (2199 mm) for Sidekick/Tracker, 80.0 inches (2032 mm) for Samurai. Length Typical: Varies by model and body style (e.g., ~140-160 inches). Weights Curb Weight Range: Approximately 2,000 - 2,500 lbs (907 - 1134 kg). 🛡️ Safety Features Ratings Crash Test Information: Refer to specific model year NHTSA/IIHS reports for detailed ratings. The manual will provide diagnostic information for safety-related systems. Active Features Braking System: Covers hydraulic brake systems, including disc front and drum rear configurations, and anti-lock braking systems (ABS) on some later models. Passive Features Seat Belts: Information on seat belt operation and maintenance may be included within general interior sections. 💡 Technology Features Infotainment Audio System: Basic AM/FM/Cassette or CD players depending on trim and year. Manual covers speaker installation and wiring diagnostics. Driver Assistance ABS Availability: Anti-lock braking systems (ABS) became available on later models, coverage for ABS system diagnostics is likely included. Connectivity Wiring Diagrams Utility: Extensive wiring diagrams are provided, crucial for diagnosing electrical issues and potentially for aftermarket accessory installation. 🔧 Maintenance...
Specific procedures for timing belt replacement, including routing and service intervals.
Specifications
Torque Specifications:
Complete torque specifications for all engine components.
Vacuum Diagrams:
Includes detailed vacuum diagrams for engine and related systems.
🔧 Transmission
Standard
Standard Transmission Type:
5-speed manual transmission.
Optional
Optional Transmission Type:
3-speed or 4-speed automatic transmission.
Features
Transfer Case:
Part-time 4WD system with a 2-speed transfer case (high and low range).
Servicing
Transmission Service Procedures:
Covers in-car servicing and complete removal/installation procedures for both manual and automatic transmissions.
📐 Dimensions
Exterior
Wheelbase Typical:
Approximately 86.6 inches (2199 mm) for Sidekick/Tracker, 80.0 inches (2032 mm) for Samurai.
Length Typical:
Varies by model and body style (e.g., ~140-160 inches).
Weights
Curb Weight Range:
Approximately 2,000 - 2,500 lbs (907 - 1134 kg).
🛡️ Safety Features
Ratings
Crash Test Information:
Refer to specific model year NHTSA/IIHS reports for detailed ratings. The manual will provide diagnostic information for safety-related systems.
Active Features
Braking System:
Covers hydraulic brake systems, including disc front and drum rear configurations, and anti-lock braking systems (ABS) on some later models.
Passive Features
Seat Belts:
Information on seat belt operation and maintenance may be included within general interior sections.
💡 Technology Features
Infotainment
Audio System:
Basic AM/FM/Cassette or CD players depending on trim and year. Manual covers speaker installation and wiring diagnostics.
Driver Assistance
ABS Availability:
Anti-lock braking systems (ABS) became available on later models, coverage for ABS system diagnostics is likely included.
Connectivity
Wiring Diagrams Utility:
Extensive wiring diagrams are provided, crucial for diagnosing electrical issues and potentially for aftermarket accessory installation.
🔧 Maintenance
Service Intervals
Oil Change Interval:
Typically every 3,000-5,000 miles or 3-6 months, refer to specific factory maintenance charts in the manual.
Timing Belt Replacement Interval:
Crucial maintenance item, typically recommended every 60,000 miles or 5 years, consult the manual for specific engine codes.
Fluid Specifications
Engine Oil Type:
Likely 5W-30 or 10W-30 viscosity grade, API classification SG or higher (refer to manual for exact specifications).
Coolant Type:
Ethylene glycol-based antifreeze/coolant, typically a green color (refer to manual for exact specifications and capacity).
Transmission Fluid Type Manual:
API GL-4 gear oil, SAE 75W-90 or 80W-90 (refer to manual).
Transmission Fluid Type Automatic:
Dexron III or equivalent ATF (refer to manual for exact specifications and capacity).
Known Issues
Common Wear Items:
Suspension bushings, tie rod ends, universal joints (U-joints), clutch components (manual transmission), catalytic converters.
Engine Specific Concerns:
Timing belt failure (can cause catastrophic engine damage), potential for oil leaks from seals and gaskets, carburetor issues on older models.
📚 Vehicle History
Brand Heritage
Suzuki Offroad Legacy:
Suzuki has a long history of producing capable and rugged compact off-road vehicles, building on the reputation of models like the SJ series.
Model Evolution
Sidekick Tracker Development:
The Sidekick/Tracker was developed as a joint venture between Suzuki and General Motors (GM), often marketed under different names globally (e.g., Vitara, Espudo).
Production
Production Years:
The generation covered by this manual spans from 1986 to 1996.
🏆 Awards & Recognition
Recognitions
Model Reputation:
The Sidekick/Samurai/Tracker are renowned for their off-road capability, reliability, and affordability, making them popular for recreational use and modification.
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