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Suzuki Sierra Holden Drover QB Series Service Repair Workshop Manual Pdf

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$133.00
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The Suzuki Sierra, also known as the Holden Drover QB Series in Australia, is a compact and rugged off-road utility vehicle celebrated for its exceptional durability and go-anywhere capability. Evolving from the successful Suzuki Jimny SJ series, this vehicle embodies a robust body-on-frame construction, selectable four-wheel drive, and a simple yet effective mechanical design. Its compact size, high ground clearance, and typically leaf-sprung suspension make it adept at navigating challenging terrain, cementing its reputation as a reliable and popular choice for off-road enthusiasts and those requiring a dependable workhorse. This comprehensive Factory Service Repair Workshop Manual provides detailed guidance for the maintenance and repair of the Suzuki Sierra / Holden Drover QB Series. It covers all essential systems, including engine mechanicals and electricals, fuel and exhaust systems, manual and automatic transmissions, the 4WD drivetrain, suspension, steering, brakes, and both interior and exterior body components. The manual also details electrical systems, lighting, instruments, accessories, and HVAC where applicable. Within its extensive pages, users will find step-by-step repair procedures, diagnostic information, troubleshooting guides, wiring diagrams, and crucial technical specifications, empowering owners and technicians to effectively maintain and restore the vehicle's optimal performance and longevity. 🏷️ Basic Information Identification Make: Suzuki Model: Sierra / Drover Model Variant: Holden Drover QB Series Market Designation: Australia (Holden Drover badge) 👋 Introduction Market Position Segment: Compact, lightweight off-road utility vehicle. Popular for its ruggedness and off-road capability. Competitive Analysis Competitors: Jeep CJ series, early Toyota Land Cruiser models, early Nissan Patrol models, other small 4x4 vehicles of the era. Key Features Features: Body-on-frame construction, selectable 4WD, robust leaf spring suspension (typically), compact size, high ground clearance, simple mechanicals. 📋 Manual Details Coverage Areas Engine Mechanical: Yes Engine Electrical: Yes Fuel System: Yes Exhaust System: Yes Transmission Manual: Yes Transmission Automatic: Yes (if applicable to QB Series) Drivetrain 4Wd: Yes Suspension: Yes Steering: Yes Brakes: Yes Body Exterior: Yes Body Interior: Yes Electrical System Lighting: Yes Electrical System Instruments: Yes Electrical System Accessories: Yes Heating Ventilation Ac: Yes (if equipped) Troubleshooting: Yes Diagnostics: Yes Wiring Diagrams: Yes Specifications Data: Yes Page Count Pages: Typically 500+ pages for a comprehensive factory manual Manual Type Type: Factory Service Repair Workshop Manual Language Language: English Format Format: PDF (Digital Download) 📖 Manual Coverage Systems Covered Powertrain: Engine, clutch, transmission, transfer case, driveshafts, axles. Chassis: Frame, suspension (front and rear), steering system, brake system. Electrical: Battery, charging system, starting system, ignition system, lighting, instruments, body electricals, wiring diagrams. Body: Body panels, doors, windows, seats, interior trim, bumpers. Procedures Included Maintenance: Scheduled maintenance, oil changes, fluid checks and replacements, filter changes, lubrication. Repair: Detailed step-by-step repair procedures for all major components and systems. Overhaul: Engine rebuild, transmission overhaul, differential rebuild, suspension component replacement. Diagnostics Troubleshooting: Systematic diagnostic procedures for identifying faults and common issues. Adjustments: Valve clearance adjustment, clutch adjustment, brake adjustments, idle speed adjustments. Installation Removal: Procedures for removing and installing various components and accessories. Technical Depth Depth: Comprehensive, suitable for professional mechanics and advanced DIY enthusiasts. Covers everything from basic maintenance to complete engine and transmission rebuilds. 📊 Manual Specifications File Format Quality: High-resolution, searchable PDF for easy navigation and printing. 'Download Pdf' implies digital format. Print Quality Quality: Digital, so print quality is dependent on user's printer. Original factory manual quality assumed. Binding Type Type: Not applicable (Digital PDF Download) Paper Type Type: Not applicable (Digital PDF Download) ⚙️ Engine Specifications Primary Engine Engine Code: Suzuki G13A (typically) / Holden sourced engines may vary Engine Type: Inline 4-cylinder, SOHC, naturally aspirated gasoline Displacement: 1.3 Liters (1324 cc) Performance Horsepower: Approx. 60-65 HP @ 5500-6000 RPM (depending on specific variant and tuning) Torque: Approx. 100-105 Nm @ 3500-4000 RPM (depending on specific variant and tuning) Fuel System Fuel Delivery: Carburetor (early models) or Electronic Fuel Injection (later models) Fuel Type: Unleaded Petrol (Gasoline) Cooling System Type: Water-cooled, pressurized system 🔧 Transmission Standard Type: 4-speed or 5-speed Manual Transmission Optional Type: 3-speed Automatic Transmission (less common) Features Drivetrain: Part-time 4WD with manual hub engagement Transfer Case: 2-speed transfer case with High/Low range Fluid Spec Manual Transmission Fluid: API GL-4, SAE 80W-90 or 75W-90 (refer to manual for specific capacity) Automatic Transmission Fluid: Dexron II or equivalent (refer to manual for specific capacity) Transfer Case Fluid: API GL-4, SAE 80W-90 or 75W-90 (refer to manual for specific capacity) 📐 Dimensions Exterior Wheelbase: Approx. 2030-2190 mm (depending on body style - Short Wheelbase/Long Wheelbase) Length: Approx. 3200-3700 mm (depending on body style) Width: Approx. 1530-1560 mm Height: Approx. 1600-1670 mm (depending on roof type) Weights Curb Weight: Approx. 950-1100 kg (depending on configuration) Gross Vehicle Weight: Approx. 1450-1550 kg 🛡️ Safety Features Ratings Ancap Rating: Not rated under modern ANCAP standards due to age and design era. Active Features Braking System: Front disc brakes, rear drum brakes (typical) Steering Type: Recirculating ball (typical)...
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Sku: 96516
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Suzuki Sierra Holden Drover QB Series Service Repair Workshop Manual PdfSuzuki Sierra Holden Drover QB Series Service Repair Workshop Manual PdfSuzuki Sierra Holden Drover QB Series Service Repair Workshop Manual PdfSuzuki Sierra Holden Drover QB Series Service Repair Workshop Manual Pdf
The Suzuki Sierra, also known as the Holden Drover QB Series in Australia, is a compact and rugged off-road utility vehicle celebrated for its exceptional durability and go-anywhere capability. Evolving from the successful Suzuki Jimny SJ series, this vehicle embodies a robust body-on-frame construction, selectable four-wheel drive, and a simple yet effective mechanical design. Its compact size, high ground clearance, and typically leaf-sprung suspension make it adept at navigating challenging terrain, cementing its reputation as a reliable and popular choice for off-road enthusiasts and those requiring a dependable workhorse. This comprehensive Factory Service Repair Workshop Manual provides detailed guidance for the maintenance and repair of the Suzuki Sierra / Holden Drover QB Series. It covers all essential systems, including engine mechanicals and electricals, fuel and exhaust systems, manual and automatic transmissions, the 4WD drivetrain, suspension, steering, brakes, and both interior and exterior body components. The manual also details electrical systems, lighting, instruments, accessories, and HVAC where applicable. Within its extensive pages, users will find step-by-step repair procedures, diagnostic information, troubleshooting guides, wiring diagrams, and crucial technical specifications, empowering owners and technicians to effectively maintain and restore the vehicle's optimal performance and longevity.
🏷️ Basic Information
Identification
Make:
Suzuki
Model:
Sierra / Drover
Model Variant:
Holden Drover QB Series
Market Designation:
Australia (Holden Drover badge)
👋 Introduction
Market Position
Segment:
Compact, lightweight off-road utility vehicle. Popular for its ruggedness and off-road capability.
Competitive Analysis
Competitors:
Jeep CJ series, early Toyota Land Cruiser models, early Nissan Patrol models, other small 4x4 vehicles of the era.
Key Features
Features:
Body-on-frame construction, selectable 4WD, robust leaf spring suspension (typically), compact size, high ground clearance, simple mechanicals.
📋 Manual Details
Coverage Areas
Engine Mechanical:
Yes
Engine Electrical:
Yes
Fuel System:
Yes
Exhaust System:
Yes
Transmission Manual:
Yes
Transmission Automatic:
Yes (if applicable to QB Series)
Drivetrain 4Wd:
Yes
Suspension:
Yes
Steering:
Yes
Brakes:
Yes
Body Exterior:
Yes
Body Interior:
Yes
Electrical System Lighting:
Yes
Electrical System Instruments:
Yes
Electrical System Accessories:
Yes
Heating Ventilation Ac:
Yes (if equipped)
Troubleshooting:
Yes
Diagnostics:
Yes
Wiring Diagrams:
Yes
Specifications Data:
Yes
Page Count
Pages:
Typically 500+ pages for a comprehensive factory manual
Manual Type
Type:
Factory Service Repair Workshop Manual
Language
Language:
English
Format
Format:
PDF (Digital Download)
📖 Manual Coverage
Systems Covered
Powertrain:
Engine, clutch, transmission, transfer case, driveshafts, axles.
Chassis:
Frame, suspension (front and rear), steering system, brake system.
Electrical:
Battery, charging system, starting system, ignition system, lighting, instruments, body electricals, wiring diagrams.
Body:
Body panels, doors, windows, seats, interior trim, bumpers.
Procedures Included
Maintenance:
Scheduled maintenance, oil changes, fluid checks and replacements, filter changes, lubrication.
Repair:
Detailed step-by-step repair procedures for all major components and systems.
Overhaul:
Engine rebuild, transmission overhaul, differential rebuild, suspension component replacement.
Diagnostics Troubleshooting:
Systematic diagnostic procedures for identifying faults and common issues.
Adjustments:
Valve clearance adjustment, clutch adjustment, brake adjustments, idle speed adjustments.
Installation Removal:
Procedures for removing and installing various components and accessories.
Technical Depth
Depth:
Comprehensive, suitable for professional mechanics and advanced DIY enthusiasts. Covers everything from basic maintenance to complete engine and transmission rebuilds.
📊 Manual Specifications
File Format
Quality:
High-resolution, searchable PDF for easy navigation and printing. 'Download Pdf' implies digital format.
Print Quality
Quality:
Digital, so print quality is dependent on user's printer. Original factory manual quality assumed.
Binding Type
Type:
Not applicable (Digital PDF Download)
Paper Type
Type:
Not applicable (Digital PDF Download)
⚙️ Engine Specifications
Primary Engine
Engine Code:
Suzuki G13A (typically) / Holden sourced engines may vary
Engine Type:
Inline 4-cylinder, SOHC, naturally aspirated gasoline
Displacement:
1.3 Liters (1324 cc)
Performance
Horsepower:
Approx. 60-65 HP @ 5500-6000 RPM (depending on specific variant and tuning)
Torque:
Approx. 100-105 Nm @ 3500-4000 RPM (depending on specific variant and tuning)
Fuel System
Fuel Delivery:
Carburetor (early models) or Electronic Fuel Injection (later models)
Fuel Type:
Unleaded Petrol (Gasoline)
Cooling System
Type:
Water-cooled, pressurized system
🔧 Transmission
Standard
Type:
4-speed or 5-speed Manual Transmission
Optional
Type:
3-speed Automatic Transmission (less common)
Features
Drivetrain:
Part-time 4WD with manual hub engagement
Transfer Case:
2-speed transfer case with High/Low range
Fluid Spec
Manual Transmission Fluid:
API GL-4, SAE 80W-90 or 75W-90 (refer to manual for specific capacity)
Automatic Transmission Fluid:
Dexron II or equivalent (refer to manual for specific capacity)
Transfer Case Fluid:
API GL-4, SAE 80W-90 or 75W-90 (refer to manual for specific capacity)
📐 Dimensions
Exterior
Wheelbase:
Approx. 2030-2190 mm (depending on body style - Short Wheelbase/Long Wheelbase)
Length:
Approx. 3200-3700 mm (depending on body style)
Width:
Approx. 1530-1560 mm
Height:
Approx. 1600-1670 mm (depending on roof type)
Weights
Curb Weight:
Approx. 950-1100 kg (depending on configuration)
Gross Vehicle Weight:
Approx. 1450-1550 kg
🛡️ Safety Features
Ratings
Ancap Rating:
Not rated under modern ANCAP standards due to age and design era.
Active Features
Braking System:
Front disc brakes, rear drum brakes (typical)
Steering Type:
Recirculating ball (typical)
Passive Features
Seatbelts:
Standard seatbelts (lap/sash in front, lap in rear for some models)
Airbags:
Not typically equipped with airbags
Roll Over Protection:
Factory roll bar in soft-top models; hardtops offer more structural integrity.
💡 Technology Features
Infotainment
System:
Basic AM/FM radio with cassette player (common); speaker options vary by trim.
Driver Assistance
Features:
Minimal driver assistance features typical of its era. Focus is on mechanical capability.
Connectivity
Features:
No modern connectivity features like Bluetooth or USB.
🔧 Maintenance
Service Intervals
Oil Change:
Every 5,000 km or 3 months, whichever comes first (or as per manual)
Oil Filter Change:
With every oil change
Air Filter Check:
Every 5,000 km, replace as needed
Spark Plug Replacement:
Refer to manual, typically 20,000 - 30,000 km
Fluid Specifications
Engine Oil Spec:
API SF/SG or higher, SAE 10W-30 or 10W-40 (refer to manual for specific viscosity and capacity)
Coolant Spec:
Ethylene glycol-based antifreeze with water, typically a 50/50 mix (refer to manual for specific type and capacity)
Brake Fluid Spec:
DOT 3 or DOT 4 (refer to manual for specific type and capacity)
Known Issues
Rust:
Common issue, especially on chassis, wheel arches, and body panels. Early inspection and treatment are crucial.
Suspension Wear:
Leaf springs can sag, bushes wear out, and shock absorbers may need replacement over time.
Clutch:
Clutch wear is normal; hydraulic systems may develop leaks. Refer to manual for adjustment/replacement.
Carburetor:
Carbureted models may require periodic adjustment or cleaning for optimal performance.
Transfer Case Wear:
Selector linkages and internal components can wear, leading to shifting issues.
📚 Vehicle History
Brand Heritage
Make Focus:
Suzuki is renowned for its compact, capable, and durable off-road vehicles.
Model Evolution
Sierra Lineage:
Direct descendant of the Suzuki Jimny (SJ series), a globally successful compact 4x4.
Drover Badge:
The Holden Drover was a rebadged version of the Suzuki Sierra, sold through Holden dealerships in Australia during the 1980s and early 1990s.
Production
Production Years:
Suzuki Sierra/Jimny SJ series: 1981-1998. Holden Drover: Primarily early 1980s to early 1990s.
Manufacturing Locations:
Japan (Suzuki) and assembly in various international markets.
🏆 Awards & Recognition
Recognitions
Offroad Reputation:
Highly regarded for its off-road prowess and durability in its class, earning a cult following.
Ratings
Reliability Perception:
Generally considered reliable due to its simple mechanical design, though age and maintenance are key factors.
Certifications
Factory Documentation:
This manual represents factory-level documentation for servicing and repair, ensuring accuracy and completeness.
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