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2004-2010 Suzuki Swift Service Repair Workshop Manual (2004 2005 2006 2007 2008 2009 2010)

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🏷️ Basic Information Identification Make: Suzuki Model: Swift Generation: Third Generation (HT81S/ZC11S/ZC21S/ZC31S/ZC71S) Applicable Years: 2004, 2005, 2006, 2007, 2008, 2009, 2010 Codes Chassis Codes: ZC11S, ZC21S, ZC31S, ZC71S, HT81S (JDM) 👋 Introduction Market Position Target Audience: Owners, independent repair shops, and automotive technicians seeking authoritative repair information. Competitive Analysis Value Proposition: Saves significant costs compared to dealership service by empowering DIY repairs and informed maintenance. Key Features Ease Of Use: Features easy-to-read text sections and high-quality diagrams for straightforward comprehension. Information Completeness: Provides complete informational coverage for all aspects of the vehicle's service and repair. 📋 Manual Details Coverage Areas Covered Areas: General Information, Engine, Suspension, Drive Line/Axle, Brakes, Transmission/Transaxle, Steering, HVAC, Restraint Systems, Body/Cab/Accessories, Control Systems Page Count Estimated Page Count: Extensive, likely several hundred pages (typical for comprehensive factory service manuals) Manual Type Manual Type: Service Repair Workshop Manual Language Language: English Format File Format: PDF 📖 Manual Coverage Systems Covered Engine Repair And Overhaul: Detailed procedures for engine disassembly, inspection, repair, and reassembly, including cylinder head, pistons, crankshaft, camshafts, timing systems. Transmission Service And Repair: Covers manual and automatic transmissions, transaxle components, clutch service, and driveline maintenance. Brake System Diagnostics: Includes ABS, disc and drum brake servicing, hydraulic system bleeding, component replacement, and troubleshooting. Suspension And Steering Alignment: Detailed information on struts, shocks, control arms, ball joints, tie rods, power steering systems, and wheel alignment specifications. Electrical System Diagnostics: Covers starting and charging systems, lighting, ignition system, fuse box diagrams, body control modules, and basic wiring schematics. Body And Interior Repair: Includes door mechanisms, interior trim removal, panel replacement, and basic bodywork procedures. HVAC System Maintenance: Covers air conditioning, heating, ventilation system components, refrigerant handling, and troubleshooting. Restraint System Safety: Information on airbags, seatbelts, and related safety components. Procedures Included Scheduled Maintenance: Comprehensive maintenance schedules for oil changes, filter replacements, fluid checks, spark plugs, and belt inspections. Troubleshooting Guides: Diagnostic flowcharts and symptom-based troubleshooting for common mechanical and electrical issues. Component Replacement: Step-by-step instructions for replacing critical components like brake pads, rotors, exhaust systems, fuel pumps, and sensors. Diagnostic Procedures: Guidance on using diagnostic tools, interpreting error codes (OBD-II), and pinpointing faults. Torque Specifications: Precise torque values for all critical fasteners, ensuring proper assembly and preventing damage. Technical Depth Depth Of Coverage: Factory-level detail, suitable for professional technicians and advanced DIY enthusiasts. Diagrams And Illustrations: High-quality, clear diagrams and exploded views illustrating assembly, disassembly, and component identification. 📊 Manual Specifications File Format File Type: PDF Print Quality Printability: All pages are printable, allowing for easy reference during repairs. Binding Type Digital Binding: N/A (Digital PDF) Paper Type Digital Paper Type: N/A (Digital PDF) Compatibility Operating System Compatibility: Compatible with all versions of Windows and Mac. Requirements Software Requirements: Adobe PDF Reader and WinZip (or equivalent unzipping software). ⚙️ Engine Specifications Primary Engine Engine Options: M13A (1.3L), M15A (1.5L), M16A (1.6L VVT - notably in Swift Sport ZC31S) Performance Horsepower Range: Approximately 85 hp (1.3L) to 125 hp (1.6L VVT in Swift Sport). Torque Range: Approximately 115 Nm (1.3L) to 148 Nm (1.6L VVT). Fuel System Fuel Delivery: Multi-point Fuel Injection (MPI). Engine Components Cylinder Head: DOHC 16-valve with variable valve timing (VVT) on certain variants (e.g., M16A). Timing Mechanism: Timing Chain (typically). 🔧 Transmission Standard Transmission Type Standard: 5-speed Manual Transmission (G10/G13 series). Optional Transmission Type Optional: 4-speed Automatic Transmission (4-speed AT). Features Swift Sport Transmission: 6-speed Manual Transmission (RC52/RC53 series) for the Swift Sport (ZC31S). Fluid Specifications Manual Transmission Fluid: API GL-4, SAE 75W-90 (verify specific viscosity for ambient temperature). Automatic Transmission Fluid: Suzuki ATF 5D-06 (or equivalent DEXRON III/MERCON). 📐 Dimensions Exterior Length: Approximately 3,700 - 3,810 mm (depending on specific model variant). Width: Approximately 1,680 - 1,690 mm. Height: Approximately 1,500 - 1,535 mm. Wheelbase Wheelbase: Approximately 2,340 - 2,360 mm. Weights Curb Weight: Approximately 950 - 1,050 kg (depending on engine and transmission). Cargo Cargo Volume: Around 213 liters with rear seats up, expandable when folded. 🛡️ Safety Features Ratings Euro Ncap Rating: Generally rated 4 stars for adult occupant protection (refer to specific test dates and models). Active Features ABS: Anti-lock Braking System (ABS) typically standard or optional. Ebs: Electronic Brake-force Distribution (EBD) often paired with ABS. Esp: Electronic Stability Program (ESP/ESC) available on higher trims or later models. Passive Features Airbags: Front airbags (driver and passenger) standard. Side airbags and curtain airbags available on select trims. Seatbelts: Three-point seatbelts with pre-tensioners and load limiters. 💡 Technology Features Infotainment Audio System: Factory fitted radio/CD players, often with auxiliary input or optional CD changer. Driver Assistance Cruise Control: Available on higher trim levels or as an option. Keyless Entry: Available on many models, sometimes with push-button start on higher trims. Connectivity Bluetooth: May be available on later models or higher trims for hands-free calling and audio streaming. 🔧 Maintenance Service Intervals Oil Change...
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Type: Car
Vendor:
Sku: 549174
Collections: ALL Suzuki

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2004-2010 Suzuki Swift Service Repair Workshop Manual (2004 2005 2006 2007 2008 2009 2010)
🏷️ Basic Information
Identification
Make:
Suzuki
Model:
Swift
Generation:
Third Generation (HT81S/ZC11S/ZC21S/ZC31S/ZC71S)
Applicable Years:
2004, 2005, 2006, 2007, 2008, 2009, 2010
Codes
Chassis Codes:
ZC11S, ZC21S, ZC31S, ZC71S, HT81S (JDM)
👋 Introduction
Market Position
Target Audience:
Owners, independent repair shops, and automotive technicians seeking authoritative repair information.
Competitive Analysis
Value Proposition:
Saves significant costs compared to dealership service by empowering DIY repairs and informed maintenance.
Key Features
Ease Of Use:
Features easy-to-read text sections and high-quality diagrams for straightforward comprehension.
Information Completeness:
Provides complete informational coverage for all aspects of the vehicle's service and repair.
📋 Manual Details
Coverage Areas
Covered Areas:
General Information, Engine, Suspension, Drive Line/Axle, Brakes, Transmission/Transaxle, Steering, HVAC, Restraint Systems, Body/Cab/Accessories, Control Systems
Page Count
Estimated Page Count:
Extensive, likely several hundred pages (typical for comprehensive factory service manuals)
Manual Type
Manual Type:
Service Repair Workshop Manual
Language
Language:
English
Format
File Format:
PDF
📖 Manual Coverage
Systems Covered
Engine Repair And Overhaul:
Detailed procedures for engine disassembly, inspection, repair, and reassembly, including cylinder head, pistons, crankshaft, camshafts, timing systems.
Transmission Service And Repair:
Covers manual and automatic transmissions, transaxle components, clutch service, and driveline maintenance.
Brake System Diagnostics:
Includes ABS, disc and drum brake servicing, hydraulic system bleeding, component replacement, and troubleshooting.
Suspension And Steering Alignment:
Detailed information on struts, shocks, control arms, ball joints, tie rods, power steering systems, and wheel alignment specifications.
Electrical System Diagnostics:
Covers starting and charging systems, lighting, ignition system, fuse box diagrams, body control modules, and basic wiring schematics.
Body And Interior Repair:
Includes door mechanisms, interior trim removal, panel replacement, and basic bodywork procedures.
HVAC System Maintenance:
Covers air conditioning, heating, ventilation system components, refrigerant handling, and troubleshooting.
Restraint System Safety:
Information on airbags, seatbelts, and related safety components.
Procedures Included
Scheduled Maintenance:
Comprehensive maintenance schedules for oil changes, filter replacements, fluid checks, spark plugs, and belt inspections.
Troubleshooting Guides:
Diagnostic flowcharts and symptom-based troubleshooting for common mechanical and electrical issues.
Component Replacement:
Step-by-step instructions for replacing critical components like brake pads, rotors, exhaust systems, fuel pumps, and sensors.
Diagnostic Procedures:
Guidance on using diagnostic tools, interpreting error codes (OBD-II), and pinpointing faults.
Torque Specifications:
Precise torque values for all critical fasteners, ensuring proper assembly and preventing damage.
Technical Depth
Depth Of Coverage:
Factory-level detail, suitable for professional technicians and advanced DIY enthusiasts.
Diagrams And Illustrations:
High-quality, clear diagrams and exploded views illustrating assembly, disassembly, and component identification.
📊 Manual Specifications
File Format
File Type:
PDF
Print Quality
Printability:
All pages are printable, allowing for easy reference during repairs.
Binding Type
Digital Binding:
N/A (Digital PDF)
Paper Type
Digital Paper Type:
N/A (Digital PDF)
Compatibility
Operating System Compatibility:
Compatible with all versions of Windows and Mac.
Requirements
Software Requirements:
Adobe PDF Reader and WinZip (or equivalent unzipping software).
⚙️ Engine Specifications
Primary Engine
Engine Options:
M13A (1.3L), M15A (1.5L), M16A (1.6L VVT - notably in Swift Sport ZC31S)
Performance
Horsepower Range:
Approximately 85 hp (1.3L) to 125 hp (1.6L VVT in Swift Sport).
Torque Range:
Approximately 115 Nm (1.3L) to 148 Nm (1.6L VVT).
Fuel System
Fuel Delivery:
Multi-point Fuel Injection (MPI).
Engine Components
Cylinder Head:
DOHC 16-valve with variable valve timing (VVT) on certain variants (e.g., M16A).
Timing Mechanism:
Timing Chain (typically).
🔧 Transmission
Standard
Transmission Type Standard:
5-speed Manual Transmission (G10/G13 series).
Optional
Transmission Type Optional:
4-speed Automatic Transmission (4-speed AT).
Features
Swift Sport Transmission:
6-speed Manual Transmission (RC52/RC53 series) for the Swift Sport (ZC31S).
Fluid Specifications
Manual Transmission Fluid:
API GL-4, SAE 75W-90 (verify specific viscosity for ambient temperature).
Automatic Transmission Fluid:
Suzuki ATF 5D-06 (or equivalent DEXRON III/MERCON).
📐 Dimensions
Exterior
Length:
Approximately 3,700 - 3,810 mm (depending on specific model variant).
Width:
Approximately 1,680 - 1,690 mm.
Height:
Approximately 1,500 - 1,535 mm.
Wheelbase
Wheelbase:
Approximately 2,340 - 2,360 mm.
Weights
Curb Weight:
Approximately 950 - 1,050 kg (depending on engine and transmission).
Cargo
Cargo Volume:
Around 213 liters with rear seats up, expandable when folded.
🛡️ Safety Features
Ratings
Euro Ncap Rating:
Generally rated 4 stars for adult occupant protection (refer to specific test dates and models).
Active Features
ABS:
Anti-lock Braking System (ABS) typically standard or optional.
Ebs:
Electronic Brake-force Distribution (EBD) often paired with ABS.
Esp:
Electronic Stability Program (ESP/ESC) available on higher trims or later models.
Passive Features
Airbags:
Front airbags (driver and passenger) standard. Side airbags and curtain airbags available on select trims.
Seatbelts:
Three-point seatbelts with pre-tensioners and load limiters.
💡 Technology Features
Infotainment
Audio System:
Factory fitted radio/CD players, often with auxiliary input or optional CD changer.
Driver Assistance
Cruise Control:
Available on higher trim levels or as an option.
Keyless Entry:
Available on many models, sometimes with push-button start on higher trims.
Connectivity
Bluetooth:
May be available on later models or higher trims for hands-free calling and audio streaming.
🔧 Maintenance
Service Intervals
Oil Change Interval:
Typically every 7,500 - 10,000 miles (12,000 - 16,000 km) or 6-12 months, whichever comes first. Consult manual for precise interval based on driving conditions.
Air Filter Replacement:
Recommended every 15,000 - 30,000 miles (24,000 - 48,000 km) or annually.
Spark Plug Replacement:
Iridium spark plugs typically last 60,000 - 100,000 miles (96,000 - 160,000 km). Conventional plugs require more frequent replacement.
Fluid Specifications
Engine Oil Specification:
0W-20 or 5W-30 synthetic engine oil (verify API SN or ILSAC GF-5 certification. Check manual for exact viscosity recommendation).
Coolant Type:
Suzuki Super Long Life Coolant (SLLC) or equivalent silicate-free, long-life coolant (typically pink or orange).
Brake Fluid Type:
DOT 3 or DOT 4.
Known Issues
Common Wear Items:
Front control arm bushings, wheel bearings, clutch wear (on manual transmissions), and sometimes ignition coils.
Swift Sport Specific:
Increased emphasis on suspension and brake wear due to sporty driving; potential for clutch wear in performance variants.
📚 Vehicle History
Brand Heritage
Suzuki History:
Suzuki has a long history in automotive manufacturing, known for small, efficient, and often spirited vehicles.
Model Evolution
Swift Global Launch:
The third generation Swift (introduced globally around 2004) was a significant redesign, focusing on a more modern platform and sportier handling.
Production
Manufacturing Locations:
Primarily manufactured in Japan (Kosai Plant) and other Suzuki global facilities.
🏆 Awards & Recognition
Recognitions
Segment Popularity:
The Suzuki Swift has consistently been a popular choice in the compact/supermini segment globally for its balance of price, performance, and practicality.
Ratings
Fuel Economy Perception:
Generally praised for its good fuel efficiency, contributing to its appeal as an economical daily driver.
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