2004-2008 Suzuki Swift Sport Service & Repair Manual
Regular price
$141.00
Sale price
$141.00
Regular price
Unit price
/ per
Sale
Sold out
🏷️ Basic Information Identification Make: Suzuki Model: Swift Sport Generation Codes: ZC11S / ZC21S / ZC31S Model Years Covered: 2004, 2005, 2006, 2007, 2008 👋 Introduction Market Position Market Segment: Compact performance hatchback, hot hatch. Competitive Analysis Key Competitors: Ford Fiesta ST, Renault Clio Sport, Volkswagen Polo GTI, Opel Corsa OPC. Key Features Unique Selling Points: Sport-tuned suspension, aggressive styling, lightweight chassis, engaging driving dynamics, enthusiast-focused model. Manual Value Proposition Diy Benefits: Empowers owners for self-service, reduces repair costs, facilitates understanding of vehicle systems, provides access to essential repair data. 📋 Manual Details Coverage Coverage Areas: General Information, Engine, Suspension, Driveline, Axle, Brakes, Transmission, Steering, HVAC, Restraint System, Body, Cab and Accessories, Control System Format File Format: PDF Language Language: English Compatibility Compatibility: All Versions of Windows & Mac Requirements Software Requirements: Adobe PDF Reader Manual Type Manual Type: Service & Repair Manual 📖 Manual Coverage Systems Covered Engine Systems: Engine mechanical, lubrication, cooling, fuel, ignition, emission control, engine electrical, engine management (ECU). Drivetrain Systems: Transmission (manual and automatic), clutch, driveshafts, differentials, axles. Chassis Systems: Suspension (front and rear), steering, brakes (front and rear), wheels, tires. Electrical Systems: Battery, charging system, starting system, lighting, instruments, power accessories, body electrical, chassis electrical, engine control module (ECM) diagnostics, powertrain control module (PCM) diagnostics. Body And Interior: Body structure, exterior trim, doors, windows, interior trim, seats, airbags (restraint system), climate control (HVAC). Procedures Included Maintenance Procedures: Scheduled maintenance, oil changes, filter replacements, fluid checks and top-offs, brake pad replacement, spark plug replacement, belt inspection and replacement. Repair Procedures: Engine disassembly and reassembly, transmission overhaul, brake caliper replacement, shock absorber replacement, steering rack repair, electrical component testing and replacement. Diagnostic Procedures: Troubleshooting guides, symptom-based diagnostics, fault code interpretation, electrical circuit testing, fuel system pressure testing. Technical Depth Technical Depth: Detailed step-by-step instructions, exploded diagrams, torque specifications, wiring diagrams, diagnostic charts, component testing procedures. 📊 Manual Specifications File Characteristics File Quality: High-resolution scanned pages, clear diagrams, searchable text for efficient navigation. Print Characteristics Print Quality: Printable pages suitable for workshop use. Binding Type Binding Type: Digital Download (PDF) Paper Type Paper Type: N/A (Digital) ⚙️ Engine Specifications Primary Engine Engine Code: M16A (for most ZC31S models) Engine Type: Inline 4-cylinder, DOHC, 16-valve, VVT (Variable Valve Timing) Displacement: 1.6 Liters (1586 cc) Performance Horsepower: Approximately 125 PS (92 kW; 123 hp) at 6800 rpm (JDM/Euro Spec) Torque: Approximately 150 Nm (111 lb-ft) at 4800 rpm (JDM/Euro Spec) Fuel System Fuel Induction: Multi-point Fuel Injection (MPI) Fuel Type: Unleaded Gasoline (95 RON or higher recommended) Cooling System Cooling Type: Water-cooled Lubrication System Oil Type Recommendation: Suzuki recommends 5W-30 API SN/SM or ACEA A3/B4 certified synthetic engine oil. Engine Management ECU Type: Engine Control Unit (ECU) for fuel, ignition, and emissions management. 🔧 Transmission Standard Transmission Type: 5-speed Manual Transmission Optional Transmission Type: 4-speed Automatic Transmission (less common on Sport models) Features Clutch Type: Hydraulic actuated, single dry plate clutch. Fluid Specifications Manual Transmission Fluid: API GL-4 SAE 75W-90 (Suzuki recommends Suzuki Genuine Gear Oil). Automatic Transmission Fluid Fluid Type: Suzuki ATF Type 3317 or equivalent. 📐 Dimensions Exterior Length: Approx. 3700-3730 mm (varies slightly by market) Width: Approx. 1680 mm Height: Approx. 1550 mm Wheelbase: Approx. 2360 mm Weights Curb Weight: Approx. 940-1000 kg (depending on transmission and equipment) 🛡️ Safety Features Ratings Euro Ncap Rating: 4 Stars (for some variants of the Swift range, specific Sport ratings may vary). Active Features Braking System: Front ventilated discs, Rear solid discs (standard for Sport). ABS: Anti-lock Braking System (ABS) with EBD (Electronic Brakeforce Distribution) usually standard. Traction Control: Traction Control System (TCS) and Electronic Stability Program (ESP) available on some later models or specific markets. Passive Features Airbags: Driver and front passenger airbags, side airbags and curtain airbags available on higher trims or optional. Seatbelts: Pre-tensioning front seatbelts with force limiters. 💡 Technology Features Infotainment Head Unit: Basic single-DIN or double-DIN CD/radio head unit, often with MP3 playback. Auxiliary input often present. Speaker System: Typically 4 or 6 speaker system. Driver Assistance Cruise Control: Available on some higher trim levels or as an aftermarket option. Connectivity Bluetooth: Not standard; often an aftermarket addition or part of specific premium audio upgrades. Instrumentation Dashboard Display: Analogue tachometer, speedometer, fuel gauge, and temperature gauge. Multi-information display often includes odometer, trip meters, and basic warnings. 🔧 Maintenance Service Intervals Oil Change Interval: Every 10,000 km or 12 months, whichever comes first. Air Filter Replacement: Every 30,000 km or 24 months. Spark Plug Replacement: Iridium spark plugs typically recommended every 100,000 km. Coolant Replacement: Every 40,000 km or 24 months, use Suzuki Super Long Life Coolant (SLLC). Fluid Specifications Brake Fluid: DOT 3 or DOT 4. Power Steering Fluid: Dexron III or equivalent ATF (if hydraulic power steering). Known Issues Common Wear Items: Clutch wear, suspension bushings, rear wheel bearings, exhaust system components....
Empowers owners for self-service, reduces repair costs, facilitates understanding of vehicle systems, provides access to essential repair data.
📋 Manual Details
Coverage
Coverage Areas:
General Information, Engine, Suspension, Driveline, Axle, Brakes, Transmission, Steering, HVAC, Restraint System, Body, Cab and Accessories, Control System
Transmission (manual and automatic), clutch, driveshafts, differentials, axles.
Chassis Systems:
Suspension (front and rear), steering, brakes (front and rear), wheels, tires.
Electrical Systems:
Battery, charging system, starting system, lighting, instruments, power accessories, body electrical, chassis electrical, engine control module (ECM) diagnostics, powertrain control module (PCM) diagnostics.
Body And Interior:
Body structure, exterior trim, doors, windows, interior trim, seats, airbags (restraint system), climate control (HVAC).
Procedures Included
Maintenance Procedures:
Scheduled maintenance, oil changes, filter replacements, fluid checks and top-offs, brake pad replacement, spark plug replacement, belt inspection and replacement.
Repair Procedures:
Engine disassembly and reassembly, transmission overhaul, brake caliper replacement, shock absorber replacement, steering rack repair, electrical component testing and replacement.
Approximately 125 PS (92 kW; 123 hp) at 6800 rpm (JDM/Euro Spec)
Torque:
Approximately 150 Nm (111 lb-ft) at 4800 rpm (JDM/Euro Spec)
Fuel System
Fuel Induction:
Multi-point Fuel Injection (MPI)
Fuel Type:
Unleaded Gasoline (95 RON or higher recommended)
Cooling System
Cooling Type:
Water-cooled
Lubrication System
Oil Type Recommendation:
Suzuki recommends 5W-30 API SN/SM or ACEA A3/B4 certified synthetic engine oil.
Engine Management
ECU Type:
Engine Control Unit (ECU) for fuel, ignition, and emissions management.
🔧 Transmission
Standard Transmission
Type:
5-speed Manual Transmission
Optional Transmission
Type:
4-speed Automatic Transmission (less common on Sport models)
Features
Clutch Type:
Hydraulic actuated, single dry plate clutch.
Fluid Specifications
Manual Transmission Fluid:
API GL-4 SAE 75W-90 (Suzuki recommends Suzuki Genuine Gear Oil).
Automatic Transmission Fluid
Fluid Type:
Suzuki ATF Type 3317 or equivalent.
📐 Dimensions
Exterior
Length:
Approx. 3700-3730 mm (varies slightly by market)
Width:
Approx. 1680 mm
Height:
Approx. 1550 mm
Wheelbase:
Approx. 2360 mm
Weights
Curb Weight:
Approx. 940-1000 kg (depending on transmission and equipment)
🛡️ Safety Features
Ratings
Euro Ncap Rating:
4 Stars (for some variants of the Swift range, specific Sport ratings may vary).
Active Features
Braking System:
Front ventilated discs, Rear solid discs (standard for Sport).
ABS:
Anti-lock Braking System (ABS) with EBD (Electronic Brakeforce Distribution) usually standard.
Traction Control:
Traction Control System (TCS) and Electronic Stability Program (ESP) available on some later models or specific markets.
Passive Features
Airbags:
Driver and front passenger airbags, side airbags and curtain airbags available on higher trims or optional.
Seatbelts:
Pre-tensioning front seatbelts with force limiters.
💡 Technology Features
Infotainment
Head Unit:
Basic single-DIN or double-DIN CD/radio head unit, often with MP3 playback. Auxiliary input often present.
Speaker System:
Typically 4 or 6 speaker system.
Driver Assistance
Cruise Control:
Available on some higher trim levels or as an aftermarket option.
Connectivity
Bluetooth:
Not standard; often an aftermarket addition or part of specific premium audio upgrades.
Instrumentation
Dashboard Display:
Analogue tachometer, speedometer, fuel gauge, and temperature gauge. Multi-information display often includes odometer, trip meters, and basic warnings.
🔧 Maintenance
Service Intervals
Oil Change Interval:
Every 10,000 km or 12 months, whichever comes first.
Air Filter Replacement:
Every 30,000 km or 24 months.
Spark Plug Replacement:
Iridium spark plugs typically recommended every 100,000 km.
Coolant Replacement:
Every 40,000 km or 24 months, use Suzuki Super Long Life Coolant (SLLC).
Fluid Specifications
Brake Fluid:
DOT 3 or DOT 4.
Power Steering Fluid:
Dexron III or equivalent ATF (if hydraulic power steering).
Known Issues
Common Wear Items:
Clutch wear, suspension bushings, rear wheel bearings, exhaust system components.
Engine Issues:
Occasional oil consumption on higher mileage engines, minor oil leaks from valve cover gasket or oil pan.
Transmission Issues:
Some reports of wear in 5-speed gearbox synchros, particularly if driven aggressively or not maintained.
Electrical Issues:
Corrosion on earth points, occasional issues with window regulators or central locking actuators.
📚 Vehicle History
Brand Heritage
Manufacturer Origin:
Suzuki Motor Corporation, Japan.
Model Evolution
Zc31S Introduction:
The ZC31S Swift Sport was introduced in 2005 as a sportier variant of the third-generation Suzuki Swift (ZC11S/ZC21S).
Key Updates:
Received minor styling updates and mechanical tweaks throughout its production run (2005-2010 globally, 2004-2008 covered here).
Production
Manufacturing Locations:
Primarily Japan (for many markets), and also Hungary for European markets.
🏆 Awards & Recognition
Recognitions
Motoring Press Awards:
While not receiving major global awards, the Swift Sport was consistently praised by motoring journalists for its agility, handling, and value for money in the hot hatch segment.
Choosing a selection results in a full page refresh.