🏷️ Basic Information Identification Make: Suzuki Model: Swift Sport Chassis Code: RS416 Product Name: 2004-2008 Suzuki Swift Sport RS416 Workshop Service Repair Manual Download Generation Generation: Second Generation (ZC/ZD series) Generation Years: 2004-2010 (overall), specifically 2004-2008 for this manual Codes Engine Code: M16A 👋 Introduction Market Position Market Position: Performance-oriented compact hatchback, targeting enthusiasts seeking a sporty driving experience in a practical package. Competitive Analysis Competitive Analysis: Competed with other hot hatches and sporty compact cars of its era, offering a blend of agile handling, responsive powertrain, and accessible performance. Key competitors included models like the Mini Cooper, Volkswagen Polo GTI, and Ford Fiesta ST in various markets. Key Features Key Features: Sport-tuned suspension, enhanced engine performance, aerodynamic body kit, sport seats, and often distinctive interior trim. Manual Usefulness Manual Usefulness: Indispensable resource for owners and technicians, providing detailed procedures for maintenance, repair, and diagnostics, ensuring proper upkeep and longevity of the vehicle. Manual Value Proposition Manual Value Proposition: Provides essential information for maintaining, repairing, and troubleshooting the Suzuki Swift Sport RS416, empowering owners to perform tasks themselves, saving on labor costs and ensuring proper vehicle care. Its comprehensive nature makes it a valuable asset for both the novice and experienced mechanic. 📋 Manual Details Coverage Areas Covered Years: 2004, 2005, 2006, 2007, 2008 Covered Models: Suzuki Swift Sport RS416 Page Count Page Count: Not Specified (Implied to be comprehensive) Manual Type Manual Type: Workshop Service Repair Manual Language Language: English Format File Format: PDF 📖 Manual Coverage Systems Covered Systems Covered: General Information, Engine, Fuel System, Suspension, Driveline/Axle, Steering System, Brakes, Transmission/Transaxle, HVAC, Restraint System, Body Cab and Accessories, Control Systems Engine Management Systems: Engine control unit (ECU) diagnostics, fuel injection system, ignition system, VVT system, emissions control systems. Chassis Systems: Front and rear suspension (struts, springs, control arms), steering rack, power steering system, wheel bearings, hubs. Braking Systems: Front and rear disc brakes, brake calipers, master cylinder, brake lines, parking brake system, ABS unit. Electrical Systems: Battery, alternator, starter motor, lighting systems (headlights, taillights, interior), fuses and relays, wiring diagrams, dashboard instruments, power windows, central locking. Body And Interior: Body panels, doors, hood, trunk lid, bumpers, interior trim, seats, airbags, seatbelts, HVAC system components. Procedures Included Procedures Included: Service, Repair, Diagnostics, Troubleshooting, Maintenance, Component Removal/Installation, Adjustment Engine Repair Procedures: Engine overhaul, cylinder head removal/installation, piston and connecting rod service, crankshaft service, camshaft timing, component replacement (e.g., water pump, thermostat). Transmission Repair Procedures: Manual transmission disassembly/assembly, clutch replacement, automatic transmission servicing and overhaul (if applicable), torque converter service. Suspension And Steering Procedures: Shock absorber/strut replacement, spring replacement, alignment specifications, steering system diagnosis and repair. Brake System Procedures: Brake pad and rotor replacement, brake caliper overhaul, brake fluid bleeding, parking brake adjustment. Technical Depth Technical Depth: Comprehensive (suitable for DIY enthusiasts and professional technicians) Diagnostic Troubleshooting: Detailed diagnostic flowcharts and symptom-based troubleshooting guides for common issues. Torque Specifications: Precise torque values for critical fasteners across all systems. Schematics: Detailed electrical wiring diagrams and vacuum hose routing diagrams. 📊 Manual Specifications File Format File Format: PDF Searchability: Likely searchable PDF (depending on how it was originally compiled). Print Quality Print Quality: High Quality (printable pages) Binding Type Binding Type: Digital Download (No physical binding) Paper Type Paper Type: N/A (Digital Format) Compatibility Operating System Compatibility: All Versions of Windows & Mac Requirements Software Requirements: Adobe PDF Reader ⚙️ Engine Specifications Primary Engine Engine Code: M16A Engine Type: Inline 4-cylinder, DOHC, 16-valve, VVT (Variable Valve Timing) Performance Displacement: 1.6 Liters (1586 cc) Bore X Stroke: 78.0 mm x 83.0 mm Compression Ratio: Approximately 11.0:1 Horsepower Ps: Approximately 125 PS @ 6800 rpm (varies slightly by market) Torque Nm: Approximately 148 Nm @ 4800 rpm (varies slightly by market) Fuel System Fuel Delivery: Multi-point Fuel Injection (MPI) Recommended Fuel: Unleaded Gasoline (95 RON or higher recommended for optimal performance) Ignition System Ignition Type: Electronic Ignition (Coil-on-plug) Engine Management Engine Control Unit ECU: Electronic Control Module (ECM) with VVT control Cooling System Cooling Type: Liquid-cooled 🔧 Transmission Standard Transmission Type Standard: 5-speed Manual Transmission Optional Transmission Type Optional: 4-speed Automatic Transmission (Availability may vary by market) Features Clutch Type: Hydraulic, Dry Single Plate Clutch Fluid Specifications Manual Transmission Fluid Spec: API GL-4, SAE 75W-85 or SAE 75W-90 (Refer to manual for exact Suzuki specification) Automatic Transmission Fluid Spec: Suzuki ATF Type 3317 or equivalent (Refer to manual for exact specification) 📐 Dimensions Exterior Length Mm: Approx. 3765 mm Width Mm: Approx. 1680 mm Height Mm: Approx. 1550 mm Wheelbase Mm: Approx. 2380 mm Ground Clearance Mm: Approx. 135 mm Weights Curb Weight Kg: Approx. 1050-1080 kg (depending on transmission and equipment) Gross Vehicle Weight Rating Gvwr Kg: Approx. 1470 kg Cargo Cargo Volume Liters: Approx. 213 liters (seats up) Cargo Volume Liters Seats Down: Approx. 624 liters (seats folded) 🛡️ Safety Features Ratings Crash...