Suzuki SX4 2006-2007 Service Repair Manual PLUS SUPPLEMENT
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🏷️ Basic Information Identification Make: Suzuki Model: SX4 Year: 2006-2007 Codes Platform: GY Series (Global/European market), RW Series (North American market) 👋 Introduction Market Position Segment: Subcompact/Compact Crossover SUV Usp: Affordable, practical, often available with AWD, unique styling Competitive Analysis Key Competitors: Honda CR-V, Toyota RAV4, Ford Escape, Nissan Rogue, Kia Sportage, Hyundai Tucson Key Features Availability Of AWD: Notable feature for its class, enhancing traction in varied conditions Practicality: Hatchback-like utility in an SUV form factor Value Proposition: Offers a good balance of features, capability, and price point 📋 Manual Details Coverage Areas Primary Coverage: Comprehensive repair and service for Suzuki SX4 models Engine Coverage: Engine overhaul, rebuilding, performance tuning, troubleshooting, diagnostics Transmission Coverage: Removal, installation, in-car servicing of manual and automatic transmissions Chassis Coverage: Front end alignment, suspension, brake servicing, U-joint and CV-joint service Electrical Coverage: Complete wiring diagrams, vacuum diagrams, computer diagnostic trouble tree charts Comfort Systems Coverage: Air conditioning service and capacities Page Count Estimated Pages: Likely 1000+ pages (typical for comprehensive service manuals) Manual Type Type: Service and Repair Manual Supplement Included: Yes Language Language: English Format Format: Digital (likely PDF), downloadable 📖 Manual Coverage Systems Covered Engine Mechanical: Full engine overhaul, rebuilding, cylinder head, pistons, crankshaft, camshafts, timing belt/chain Engine Management: Fuel injection, ignition system, emissions control, ECU diagnostics, trouble codes Drivetrain: Manual transmission, automatic transmission, differentials, drive axles, CV joints Suspension And Steering: Front and rear suspension components, shock absorbers, springs, steering gear, power steering Braking System: Front and rear brakes, disc brakes, drum brakes, ABS system, parking brake Electrical System: Battery, starting system, charging system, lighting, fuses, relays, wiring harnesses HVAC: Air conditioning system diagnosis, repair, refrigerant handling, heater core Body And Frame: Body panels, doors, glass, interior trim, basic frame alignment checks Procedures Included Routine Maintenance: Oil change, filter replacement, fluid checks and top-offs, spark plug replacement, belt inspection Troubleshooting: Systematic diagnosis of common problems, symptom-based troubleshooting charts Repair And Rebuilding: Detailed step-by-step instructions for component removal, overhaul, and reinstallation Diagnostics: On-board diagnostics (OBD-II), reading trouble codes, interpreting sensor data Adjustments: Wheel alignment, brake adjustments, clutch adjustments Timing Belt: Specific procedures for timing belt replacement, including tensioner and pulley servicing Torque Specifications: Complete torque values for all critical fasteners Technical Depth Depth Level: Comprehensive (covers everything from basic maintenance to full engine/transmission rebuilds) Visual Aids: Illustrations, diagrams, depth illustrations Explanation Style: Step-by-step explanations, suitable for users with basic mechanical knowledge 📊 Manual Specifications File Format Digital Format: PDF (Searchable, Printable) Print Quality Resolution: High resolution for clear diagrams and text Binding Type Digital Nature: Downloadable document, no physical binding Paper Type Digital Nature: N/A (digital format) ⚙️ Engine Specifications Primary Engine Engine Code: M15A (some markets), M16A (most markets, including North America) Engine Type: Inline 4-cylinder, DOHC, 16-valve Displacement: 1.6 Liters (1586 cc) Performance Horsepower: Approximately 100-110 hp @ 6000-6200 rpm (varies slightly by market/tune) Torque: Approximately 105-110 lb-ft @ 4000-4200 rpm (varies slightly by market/tune) Fuel System Fuel Delivery: Electronic Multi-Point Fuel Injection (MPI) Fuel Type: Unleaded Gasoline Engine Management Ignition: Electronic Ignition (Coil-on-plug or Distributorless) Timing Belt Timing Drive: Timing Belt Replacement Interval General: Recommended every 60,000-70,000 miles or 5-7 years, consult manual for exact spec 🔧 Transmission Standard Transmission Type: 5-speed Manual Transmission Optional Transmission Type: 4-speed Automatic Transmission Features Drivetrain Options: Front-Wheel Drive (FWD), All-Wheel Drive (AWD) - 'i-AWD' system Fluid Specifications Manual Transmission Fluid: API GL-4, SAE 75W-90 (Check manual for exact Suzuki specification, e.g., Suzuki Genuine Gear Oil) Automatic Transmission Fluid: Suzuki ATF Type T-IV or equivalent (Check manual for exact specification) 📐 Dimensions Exterior Length: Approx. 162.0 inches (4115 mm) Width: Approx. 68.1 inches (1730 mm) Height: Approx. 60.8 inches (1545 mm) Wheelbase Wheelbase: Approx. 98.4 inches (2500 mm) Weights Curb Weight FWD: Approx. 2,690 lbs (1220 kg) Curb Weight AWD: Approx. 2,840 lbs (1290 kg) 🛡️ Safety Features Ratings NHTSA Frontal Crash Driver: 5-Star (for 2007 models, consult specific year/test) NHTSA Frontal Crash Passenger: 5-Star (for 2007 models, consult specific year/test) NHTSA Side Crash Front Seat Occupant: 5-Star (for 2007 models, consult specific year/test) IIHS Top Safety Pick: Likely 'Good' ratings in frontal and side impacts for models equipped with side airbags (check specific IIHS reports) Active Features ABS: Standard Anti-lock Braking System Ebs: Standard Electronic Brake-force Distribution (EBD) Traction Control: Available Traction Control System (TCS) on some models Passive Features Airbags: Front dual-stage airbags, optional front side-impact airbags, optional side curtain airbags Seatbelts: 3-point front seatbelts with pretensioners and load limiters, 3-point rear seatbelts 💡 Technology Features Infotainment Audio System: Standard AM/FM/CD player with 4 or 6 speakers. Optional premium audio with subwoofer available on higher trims. Connectivity: Auxiliary input jack for external audio devices standard on many models. Driver Assistance Cruise Control: Available cruise control system. Keyless Entry: Available keyless entry and remote start systems on some trims. 🔧 Maintenance Service...
Specific procedures for timing belt replacement, including tensioner and pulley servicing
Torque Specifications:
Complete torque values for all critical fasteners
Technical Depth
Depth Level:
Comprehensive (covers everything from basic maintenance to full engine/transmission rebuilds)
Visual Aids:
Illustrations, diagrams, depth illustrations
Explanation Style:
Step-by-step explanations, suitable for users with basic mechanical knowledge
📊 Manual Specifications
File Format
Digital Format:
PDF (Searchable, Printable)
Print Quality
Resolution:
High resolution for clear diagrams and text
Binding Type
Digital Nature:
Downloadable document, no physical binding
Paper Type
Digital Nature:
N/A (digital format)
⚙️ Engine Specifications
Primary Engine
Engine Code:
M15A (some markets), M16A (most markets, including North America)
Engine Type:
Inline 4-cylinder, DOHC, 16-valve
Displacement:
1.6 Liters (1586 cc)
Performance
Horsepower:
Approximately 100-110 hp @ 6000-6200 rpm (varies slightly by market/tune)
Torque:
Approximately 105-110 lb-ft @ 4000-4200 rpm (varies slightly by market/tune)
Fuel System
Fuel Delivery:
Electronic Multi-Point Fuel Injection (MPI)
Fuel Type:
Unleaded Gasoline
Engine Management
Ignition:
Electronic Ignition (Coil-on-plug or Distributorless)
Timing Belt
Timing Drive:
Timing Belt
Replacement Interval General:
Recommended every 60,000-70,000 miles or 5-7 years, consult manual for exact spec
🔧 Transmission
Standard
Transmission Type:
5-speed Manual Transmission
Optional
Transmission Type:
4-speed Automatic Transmission
Features
Drivetrain Options:
Front-Wheel Drive (FWD), All-Wheel Drive (AWD) - 'i-AWD' system
Fluid Specifications
Manual Transmission Fluid:
API GL-4, SAE 75W-90 (Check manual for exact Suzuki specification, e.g., Suzuki Genuine Gear Oil)
Automatic Transmission Fluid:
Suzuki ATF Type T-IV or equivalent (Check manual for exact specification)
📐 Dimensions
Exterior
Length:
Approx. 162.0 inches (4115 mm)
Width:
Approx. 68.1 inches (1730 mm)
Height:
Approx. 60.8 inches (1545 mm)
Wheelbase
Wheelbase:
Approx. 98.4 inches (2500 mm)
Weights
Curb Weight FWD:
Approx. 2,690 lbs (1220 kg)
Curb Weight AWD:
Approx. 2,840 lbs (1290 kg)
🛡️ Safety Features
Ratings
NHTSA Frontal Crash Driver:
5-Star (for 2007 models, consult specific year/test)
NHTSA Frontal Crash Passenger:
5-Star (for 2007 models, consult specific year/test)
NHTSA Side Crash Front Seat Occupant:
5-Star (for 2007 models, consult specific year/test)
IIHS Top Safety Pick:
Likely 'Good' ratings in frontal and side impacts for models equipped with side airbags (check specific IIHS reports)
Active Features
ABS:
Standard Anti-lock Braking System
Ebs:
Standard Electronic Brake-force Distribution (EBD)
Traction Control:
Available Traction Control System (TCS) on some models
Passive Features
Airbags:
Front dual-stage airbags, optional front side-impact airbags, optional side curtain airbags
Seatbelts:
3-point front seatbelts with pretensioners and load limiters, 3-point rear seatbelts
💡 Technology Features
Infotainment
Audio System:
Standard AM/FM/CD player with 4 or 6 speakers. Optional premium audio with subwoofer available on higher trims.
Connectivity:
Auxiliary input jack for external audio devices standard on many models.
Driver Assistance
Cruise Control:
Available cruise control system.
Keyless Entry:
Available keyless entry and remote start systems on some trims.
🔧 Maintenance
Service Intervals
Oil Change Interval:
Every 7,500 miles or 6 months (whichever comes first) using synthetic or synthetic blend oil. Check manual for specific oil viscosity recommendation (e.g., 5W-30).
Engine Air Filter Replacement:
Every 15,000 - 30,000 miles or as needed based on driving conditions (consult manual).
Cabin Air Filter Replacement:
Every 15,000 - 30,000 miles or annually.
Spark Plug Replacement:
Typically every 60,000 - 100,000 miles with iridium-tipped spark plugs (consult manual for exact type and interval).
Fluid Specifications
Engine Oil Capacity:
Approx. 4.0 - 4.5 quarts (3.8 - 4.3 liters) with filter (check manual for exact specification).
Coolant Type:
Suzuki Super Long Life Coolant (SLLC) or equivalent (typically pink or red OAT coolant).
Brake Fluid Type:
DOT 3 or DOT 4 brake fluid (check manual for exact specification).
Known Issues
Engine Oil Consumption:
Some early models, particularly with the M16A engine, have reported instances of higher-than-average oil consumption. Regular checks are advised.
Suspension Noise:
Front strut mounts and bushings can wear over time, leading to clunking or rattling noises, especially over bumps.
Exhaust System Corrosion:
The exhaust system, particularly mufflers and pipes, can be susceptible to rust and corrosion in harsh climates.
Power Window Motors:
Occasional reports of power window motor failure.
Cv Joint Boots:
Torn CV joint boots can lead to premature wear of the CV joints themselves.
📚 Vehicle History
Brand Heritage
Suzuki Automotive:
Suzuki is a Japanese multinational corporation known for its diverse range of products, including automobiles, motorcycles, and marine engines. In the automotive sector, Suzuki has historically focused on smaller, fuel-efficient, and capable vehicles.
Model Evolution
Sx4 Generation 1:
The Suzuki SX4 was introduced globally in 2005 as a successor to the Liana. It was designed as a compact crossover SUV, blending the practicality of a hatchback with the higher driving position and available all-wheel drive of an SUV. The 2006-2007 models represent the first generation, with significant updates occurring in later model years.
Production
Manufacturing Locations:
Primary manufacturing for the North American market was at the Magyar Suzuki plant in Esztergom, Hungary. Other plants globally also produced the SX4 for various markets.
🏆 Awards & Recognition
Recognitions
Safety Awards:
Achieved 5-star ratings from NHTSA for frontal and side impact protection in certain configurations during its initial model years, indicating strong safety performance for its class.
Ratings
Fuel Economy Rating:
Generally offered competitive fuel economy for its class, with EPA estimates often in the mid-to-high 20s MPG combined for FWD models.
Certifications
Emissions Standards:
Meets all applicable emissions standards for the model years 2006-2007 in its respective markets.
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