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Suzuki SX4 RW415 2006 2007 2008 2009 Workshop Service Repair Manual

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🏷️ Basic Information Identification Make: Suzuki Model: SX4 Chassis Code: RW415 Model Years Covered: 2006, 2007, 2008, 2009 Codes Engine Code: M15A 👋 Introduction Market Position Vehicle Segment: Subcompact crossover SUV Target Audience: Budget-conscious buyers seeking a versatile and fuel-efficient vehicle Competitive Analysis Key Competitors: Nissan Versa, Honda Fit, Toyota Yaris (though segment positioning varies slightly) Key Features Vehicle Attributes: Compact dimensions, available all-wheel drive, practicality, fuel efficiency Manual Value Proposition: Provides essential information for DIY repairs and professional maintenance, potentially saving significant costs. 📋 Manual Details Coverage Areas Manual Type: Workshop Service Repair Manual Primary Coverage: Mechanical, Electrical, Body, Chassis Page Count Total Pages: Over 1500 Language Language: English Format File Format: PDF Accessibility: Instant Download Printability: Yes Requirements Software Requirement: Adobe Reader Os Compatibility: Windows, Mac, Linux 📖 Manual Coverage Systems Covered Engine Mechanical: Engine assembly, disassembly, cylinder head, pistons, crankshaft, camshaft, timing system, lubrication system, cooling system Engine Performance: Fuel injection system, ignition system, emission control systems Transmission: Manual transmission (G16A, G13B), Automatic transmission (AT) - removal, installation, disassembly, assembly, adjustment Drivetrain: Front axle, rear axle, drive shafts, differentials Suspension: Front suspension (struts, control arms, stabilizers), Rear suspension (torsion beam, trailing arms), shock absorbers, springs Steering: Power steering system, steering column, steering rack, tie rods Brakes: Front disc brakes, rear drum brakes, hydraulic system, ABS (Anti-lock Braking System), parking brake Electrical System: Battery, charging system (alternator), starting system (starter motor), lighting system (headlights, taillights), instrument cluster, wiring diagrams, fuses, relays Body And Exterior: Body panels, doors, hood, trunk, bumpers, glass, mirrors, seals Interior Trim: Dashboard, seats, door panels, headliner, carpets, HVAC controls HVAC: Heating, Ventilation, and Air Conditioning system diagnosis and repair Safety Systems: Airbag system, seat belts Procedures Included Maintenance: Routine maintenance, fluid changes, filter replacements, inspections Troubleshooting: Diagnostic procedures, fault finding, common problems and solutions Repair: Detailed step-by-step repair instructions for all major components Removal Installation: Component removal and installation procedures Disassembly Assembly: Component disassembly and assembly procedures Adjustment: Adjustment procedures for various systems (e.g., brakes, clutch, parking brake) Technical Depth Depth: Comprehensive from bumper to bumper, including detailed explanations and pictorial diagrams Illustrations: Detailed illustrations, exploded diagrams, drawings, and photos Special Tools: Reference to special service tool numbers and their usage Specifications: Service data, factory specifications, allowable limits, tightening torques, wear limits 📊 Manual Specifications File Format Format: PDF Quality: High-resolution, printable pages Searchability: Likely text-searchable, enhancing ease of use Print Quality Print Capability: Fully printable for physical copies Binding Type Binding: N/A (Digital Download) Paper Type Paper: N/A (Digital Download) ⚙️ Engine Specifications Primary Engine Engine Type: Inline 4-cylinder, DOHC, 16-valve Engine Code: M15A Displacement: 1.5 liters (1490 cc) Performance Horsepower Approximate: 102-110 PS (75-81 kW; 101-109 hp) @ 6000 rpm (depending on market and specific tuning) Torque Approximate: 135-143 Nm (100-105 lb-ft) @ 4000-4500 rpm (depending on market and specific tuning) Fuel System Fuel Delivery: Multi-point fuel injection (MPI) Fuel Type: Unleaded gasoline Cooling System Coolant Type: Ethylene glycol-based coolant (typically 50/50 mix with distilled water), refer to manual for specific Suzuki specifications. Lubrication System Oil Type: Refer to manual; likely 5W-30 or 10W-40 synthetic/semi-synthetic oil. Oil Capacity: Approximately 3.4 liters (3.6 US quarts) with filter change, refer to manual for exact capacity. 🔧 Transmission Standard Type: 5-speed Manual Transmission Optional Type: 4-speed Automatic Transmission Features AWD Availability: Optional All-Wheel Drive (AWD) system available with both transmission types. Fluid Specifications Manual Transmission Fluid: Refer to manual for specific gear oil specification (e.g., API GL-4). Automatic Transmission Fluid: Refer to manual for specific ATF specification (e.g., Suzuki ATF 3314 or equivalent). 📐 Dimensions Exterior Length: Approx. 4135 mm (162.8 in) Width: Approx. 1690 mm (66.5 in) Height: Approx. 1560 mm (61.4 in) - 1580 mm (62.2 in) for AWD Wheelbase: Approx. 2500 mm (98.4 in) Weights Curb Weight: Approx. 1130-1220 kg (2491-2690 lbs), varies with drivetrain and trim. 🛡️ Safety Features Ratings Crash Test Ratings: Varies by region and specific testing agency (e.g., NHTSA, Euro NCAP). Generally received average to good ratings for its class at the time. Active Features Anti Lock Brakes: Available ABS (Anti-lock Braking System) as an option or standard on certain trims. Electronic Stability Control: Optional or standard on higher trims/later models. Passive Features Airbags: Front airbags, optional side and curtain airbags depending on trim level. Seat Belts: 3-point seat belts with pretensioners for front occupants. 💡 Technology Features Infotainment Audio System: Basic AM/FM/CD player with optional MP3 playback and auxiliary input, depending on trim. Driver Assistance Cruise Control: Available on higher trim levels. Connectivity Auxiliary Input: Standard on many models for connecting external audio devices. 🔧 Maintenance Service Intervals Oil And Filter Change: Typically every 10,000 km (6,200 miles) or 12 months, whichever comes first. Refer to manual for precise Suzuki recommendations. Air Filter Replacement: Check every 20,000 km (12,500 miles), replace as needed. Cabin Air Filter Replacement:...
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Suzuki SX4 RW415 2006 2007 2008 2009 Workshop Service Repair Manual
🏷️ Basic Information
Identification
Make:
Suzuki
Model:
SX4
Chassis Code:
RW415
Model Years Covered:
2006, 2007, 2008, 2009
Codes
Engine Code:
M15A
👋 Introduction
Market Position
Vehicle Segment:
Subcompact crossover SUV
Target Audience:
Budget-conscious buyers seeking a versatile and fuel-efficient vehicle
Competitive Analysis
Key Competitors:
Nissan Versa, Honda Fit, Toyota Yaris (though segment positioning varies slightly)
Key Features
Vehicle Attributes:
Compact dimensions, available all-wheel drive, practicality, fuel efficiency
Manual Value Proposition:
Provides essential information for DIY repairs and professional maintenance, potentially saving significant costs.
📋 Manual Details
Coverage Areas
Manual Type:
Workshop Service Repair Manual
Primary Coverage:
Mechanical, Electrical, Body, Chassis
Page Count
Total Pages:
Over 1500
Language
Language:
English
Format
File Format:
PDF
Accessibility:
Instant Download
Printability:
Yes
Requirements
Software Requirement:
Adobe Reader
Os Compatibility:
Windows, Mac, Linux
📖 Manual Coverage
Systems Covered
Engine Mechanical:
Engine assembly, disassembly, cylinder head, pistons, crankshaft, camshaft, timing system, lubrication system, cooling system
Engine Performance:
Fuel injection system, ignition system, emission control systems
Transmission:
Manual transmission (G16A, G13B), Automatic transmission (AT) - removal, installation, disassembly, assembly, adjustment
Drivetrain:
Front axle, rear axle, drive shafts, differentials
Suspension:
Front suspension (struts, control arms, stabilizers), Rear suspension (torsion beam, trailing arms), shock absorbers, springs
Steering:
Power steering system, steering column, steering rack, tie rods
Brakes:
Front disc brakes, rear drum brakes, hydraulic system, ABS (Anti-lock Braking System), parking brake
Electrical System:
Battery, charging system (alternator), starting system (starter motor), lighting system (headlights, taillights), instrument cluster, wiring diagrams, fuses, relays
Body And Exterior:
Body panels, doors, hood, trunk, bumpers, glass, mirrors, seals
Interior Trim:
Dashboard, seats, door panels, headliner, carpets, HVAC controls
HVAC:
Heating, Ventilation, and Air Conditioning system diagnosis and repair
Safety Systems:
Airbag system, seat belts
Procedures Included
Maintenance:
Routine maintenance, fluid changes, filter replacements, inspections
Troubleshooting:
Diagnostic procedures, fault finding, common problems and solutions
Repair:
Detailed step-by-step repair instructions for all major components
Removal Installation:
Component removal and installation procedures
Disassembly Assembly:
Component disassembly and assembly procedures
Adjustment:
Adjustment procedures for various systems (e.g., brakes, clutch, parking brake)
Technical Depth
Depth:
Comprehensive from bumper to bumper, including detailed explanations and pictorial diagrams
Illustrations:
Detailed illustrations, exploded diagrams, drawings, and photos
Special Tools:
Reference to special service tool numbers and their usage
Specifications:
Service data, factory specifications, allowable limits, tightening torques, wear limits
📊 Manual Specifications
File Format
Format:
PDF
Quality:
High-resolution, printable pages
Searchability:
Likely text-searchable, enhancing ease of use
Print Quality
Print Capability:
Fully printable for physical copies
Binding Type
Binding:
N/A (Digital Download)
Paper Type
Paper:
N/A (Digital Download)
⚙️ Engine Specifications
Primary Engine
Engine Type:
Inline 4-cylinder, DOHC, 16-valve
Engine Code:
M15A
Displacement:
1.5 liters (1490 cc)
Performance
Horsepower Approximate:
102-110 PS (75-81 kW; 101-109 hp) @ 6000 rpm (depending on market and specific tuning)
Torque Approximate:
135-143 Nm (100-105 lb-ft) @ 4000-4500 rpm (depending on market and specific tuning)
Fuel System
Fuel Delivery:
Multi-point fuel injection (MPI)
Fuel Type:
Unleaded gasoline
Cooling System
Coolant Type:
Ethylene glycol-based coolant (typically 50/50 mix with distilled water), refer to manual for specific Suzuki specifications.
Lubrication System
Oil Type:
Refer to manual; likely 5W-30 or 10W-40 synthetic/semi-synthetic oil.
Oil Capacity:
Approximately 3.4 liters (3.6 US quarts) with filter change, refer to manual for exact capacity.
🔧 Transmission
Standard
Type:
5-speed Manual Transmission
Optional
Type:
4-speed Automatic Transmission
Features
AWD Availability:
Optional All-Wheel Drive (AWD) system available with both transmission types.
Fluid Specifications
Manual Transmission Fluid:
Refer to manual for specific gear oil specification (e.g., API GL-4).
Automatic Transmission Fluid:
Refer to manual for specific ATF specification (e.g., Suzuki ATF 3314 or equivalent).
📐 Dimensions
Exterior
Length:
Approx. 4135 mm (162.8 in)
Width:
Approx. 1690 mm (66.5 in)
Height:
Approx. 1560 mm (61.4 in) - 1580 mm (62.2 in) for AWD
Wheelbase:
Approx. 2500 mm (98.4 in)
Weights
Curb Weight:
Approx. 1130-1220 kg (2491-2690 lbs), varies with drivetrain and trim.
🛡️ Safety Features
Ratings
Crash Test Ratings:
Varies by region and specific testing agency (e.g., NHTSA, Euro NCAP). Generally received average to good ratings for its class at the time.
Active Features
Anti Lock Brakes:
Available ABS (Anti-lock Braking System) as an option or standard on certain trims.
Electronic Stability Control:
Optional or standard on higher trims/later models.
Passive Features
Airbags:
Front airbags, optional side and curtain airbags depending on trim level.
Seat Belts:
3-point seat belts with pretensioners for front occupants.
💡 Technology Features
Infotainment
Audio System:
Basic AM/FM/CD player with optional MP3 playback and auxiliary input, depending on trim.
Driver Assistance
Cruise Control:
Available on higher trim levels.
Connectivity
Auxiliary Input:
Standard on many models for connecting external audio devices.
🔧 Maintenance
Service Intervals
Oil And Filter Change:
Typically every 10,000 km (6,200 miles) or 12 months, whichever comes first. Refer to manual for precise Suzuki recommendations.
Air Filter Replacement:
Check every 20,000 km (12,500 miles), replace as needed.
Cabin Air Filter Replacement:
Typically every 20,000 km (12,500 miles) or annually.
Spark Plug Replacement:
Refer to manual, likely around 80,000-100,000 km (50,000-60,000 miles) for iridium plugs.
Coolant Replacement:
First replacement typically at 100,000 km (60,000 miles) or 5 years, then every 50,000 km (30,000 miles) or 2-3 years thereafter.
Fluid Specifications
Brake Fluid Type:
DOT 3 or DOT 4, refer to manual for precise specification.
Power Steering Fluid Type:
Refer to manual; typically a specific power steering fluid or ATF.
Known Issues
Common Wear Items:
Suspension components (bushings, ball joints), brake wear, clutch wear (manual transmission), catalytic converter (depending on mileage and maintenance).
Engine Performance:
Occasional reports of rough idling or minor misfires may require ignition system or fuel injector service.
Electrical:
Window regulator failures, minor electrical gremlins reported in some cases.
📚 Vehicle History
Brand Heritage
Manufacturer Origin:
Japan
Brand Reputation:
Known for small, fuel-efficient, and reliable vehicles.
Model Evolution
First Generation:
The first generation SX4 was launched globally in 2006. This manual covers the early phase of this generation.
Design Influence:
Co-developed with Fiat, sharing platform elements with the Fiat Sedici.
Production
Manufacturing Locations:
Produced in Japan, Hungary, and India for various global markets.
🏆 Awards & Recognition
Recognitions
Notable Awards:
The SX4 generally received praise for its value, AWD capability, and practicality in reviews from automotive publications during its production run.
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