Suzuki SX4 RW415 HONG KONG Model 2006-2009 Service Repair Manual
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🏷️ Basic Information Identification Make: Suzuki Model: SX4 Internal Model Code: RW415 Market Designation: Hong Kong Generation First Generation Years: 2006-2014 Covered Model Years: 2006, 2007, 2008, 2009 Codes Engine Code Speculation: Likely M15A (1.5L) 👋 Introduction Market Position Segment: Subcompact crossover SUV Target Audience: Urban commuters, small families, individuals seeking versatile and affordable transportation Competitive Analysis Competitors Era: Nissan Note, Toyota Yaris Verso, Honda Fit/Jazz, Ford Fusion (earlier models) Key Features Design Philosophy: Combination of hatchback practicality with SUV-like styling and higher ground clearance Value Proposition: Affordable entry point into the crossover segment, known for Suzuki's reputation for reliability and fuel efficiency 📋 Manual Details Coverage Areas Primary Coverage: Repair, Service, Maintenance, Adjustments, Troubleshooting Component Coverage: All vehicle systems and components Page Count Total Pages: 1500+ Manual Type Type: Workshop Service Repair Manual Language Language: English Format File Format: PDF Download Method: Instant Download Platform Compatibility: Windows, Mac, Linux OS 📖 Manual Coverage Systems Covered Engine: Detailed repair, overhaul, diagnostics, and specifications Transmission: Manual and Automatic transmission service, overhaul, and adjustments Drivetrain: Front-wheel drive (FWD) and potentially All-wheel drive (AWD) system service Suspension: Front and rear suspension components, alignment, and adjustments Steering: Power steering system, steering column, and linkage service Brakes: Brake system overhaul, hydraulic components, ABS, and diagnostics Electrical: Wiring diagrams, component testing, diagnostics, battery, charging, starting systems HVAC: Heating, Ventilation, and Air Conditioning system service and repair Body: Body panel removal/installation, interior trim, doors, glass, bumpers Restraints: Airbag system diagnostics and service precautions Exhaust: Exhaust system components, catalytic converter, and muffler service Cooling: Radiator, cooling fans, thermostat, and coolant system service Fuel: Fuel tank, fuel pump, injectors, and fuel delivery system service Emission Control: Emission control system components and diagnostics Procedures Included Maintenance: Scheduled maintenance, inspections, fluid changes Troubleshooting: Systematic diagnosis of common and uncommon problems Removal Installation: Detailed steps for removing and installing all major components Disassembly Assembly: In-depth instructions for breaking down and rebuilding components Adjustment: Calibration and adjustment procedures for various systems Testing: Methods for testing component function and system integrity Torque Specifications: Precise torque values for all fasteners Wear Limits: Specifications for acceptable component wear Technical Depth Depth: Comprehensive, bumper-to-bumper coverage for professional mechanics and DIY enthusiasts Visual Aids: Pictorial diagrams, exploded diagrams, drawings, and photos Special Tools: Reference to and illustration of necessary special service tools Diagnostic Data: Includes diagnostic information and procedures 📊 Manual Specifications File Format Quality: High-quality PDF, printable Searchability: Likely text-searchable within the PDF viewer Print Quality Printability: All pages are printable Binding Type Binding: N/A (Digital PDF) Paper Type Paper Type: N/A (Digital PDF) Requirements Software Requirement: Adobe Reader (or compatible PDF viewer) ⚙️ Engine Specifications Primary Engine Engine Code: Likely M15A (based on RW415 chassis code) Configuration: Inline 4-cylinder Displacement: 1.5 Liters (1493 cc) Aspirated: Naturally Aspirated Fuel Delivery: Electronic Multi-Point Fuel Injection (MPI) Performance Estimated Horsepower: Approximately 98-102 PS (72-75 kW) at 6000 rpm (specifications may vary by region) Estimated Torque: Approximately 130-133 Nm (96-98 lb-ft) at 4000 rpm (specifications may vary by region) Fuel System Fuel Type: Unleaded Gasoline Fuel Tank Capacity: Approximately 45 Liters (11.9 US Gallons) Engine Management Ignition System: Electronic Ignition System (coil-on-plug or distributorless) 🔧 Transmission Standard Transmission Type: 5-speed Manual Transmission Optional Transmission Type: 4-speed Automatic Transmission Features Clutch: Hydraulically actuated diaphragm spring clutch Transfer Case: N/A for FWD models; possible AWD transfer case details for other variants Fluids Manual Fluid Type: API GL-4, SAE 75W-90 Gear Oil (typical specification, confirm with manual) Automatic Fluid Type: Suzuki ATF J2 or equivalent (typical specification, confirm with manual) 📐 Dimensions Exterior Length: Approx. 3990 mm (157.1 in) Width: Approx. 1690 mm (66.5 in) Height: Approx. 1575 mm (62.0 in) Wheelbase: Approx. 2500 mm (98.4 in) Weights Curb Weight: Approx. 1100-1150 kg (2425-2535 lbs) depending on transmission and trim Cargo Cargo Volume Seats Up: Approx. 270 Liters (9.5 cu ft) Cargo Volume Seats Down: Approx. 775 Liters (27.4 cu ft) with rear seats folded 🛡️ Safety Features Ratings Euro Ncap Rating: 4 Stars (for the global SX4 model, specific HK rating may differ) Active Features ABS: Anti-lock Braking System (standard on most trims) Ebs: Electronic Brake-force Distribution (EBD) Bas: Brake Assist System (BAS) Esp: Electronic Stability Program (ESP) / Vehicle Stability Control (VSC) - Availability may vary by market and trim Passive Features Airbags: Front driver and passenger airbags, possibly side airbags and curtain airbags on higher trims Seatbelts: 3-point seatbelts with pretensioners and force limiters Child Anchors: ISOFIX child seat mounting points 💡 Technology Features Infotainment Audio System: Typically a standard AM/FM/CD player, often with auxiliary input. Higher trims might have optional CD changers or MP3 compatibility. Speakers: Standard 4-speaker or optional 6-speaker system. Driver Assistance Cruise Control: Available on higher trim levels. Keyless Entry: Available on select trims. Connectivity Auxiliary Input: Standard on most audio systems for connecting external music...
Detailed repair, overhaul, diagnostics, and specifications
Transmission:
Manual and Automatic transmission service, overhaul, and adjustments
Drivetrain:
Front-wheel drive (FWD) and potentially All-wheel drive (AWD) system service
Suspension:
Front and rear suspension components, alignment, and adjustments
Steering:
Power steering system, steering column, and linkage service
Brakes:
Brake system overhaul, hydraulic components, ABS, and diagnostics
Electrical:
Wiring diagrams, component testing, diagnostics, battery, charging, starting systems
HVAC:
Heating, Ventilation, and Air Conditioning system service and repair
Body:
Body panel removal/installation, interior trim, doors, glass, bumpers
Restraints:
Airbag system diagnostics and service precautions
Exhaust:
Exhaust system components, catalytic converter, and muffler service
Cooling:
Radiator, cooling fans, thermostat, and coolant system service
Fuel:
Fuel tank, fuel pump, injectors, and fuel delivery system service
Emission Control:
Emission control system components and diagnostics
Procedures Included
Maintenance:
Scheduled maintenance, inspections, fluid changes
Troubleshooting:
Systematic diagnosis of common and uncommon problems
Removal Installation:
Detailed steps for removing and installing all major components
Disassembly Assembly:
In-depth instructions for breaking down and rebuilding components
Adjustment:
Calibration and adjustment procedures for various systems
Testing:
Methods for testing component function and system integrity
Torque Specifications:
Precise torque values for all fasteners
Wear Limits:
Specifications for acceptable component wear
Technical Depth
Depth:
Comprehensive, bumper-to-bumper coverage for professional mechanics and DIY enthusiasts
Visual Aids:
Pictorial diagrams, exploded diagrams, drawings, and photos
Special Tools:
Reference to and illustration of necessary special service tools
Diagnostic Data:
Includes diagnostic information and procedures
📊 Manual Specifications
File Format
Quality:
High-quality PDF, printable
Searchability:
Likely text-searchable within the PDF viewer
Print Quality
Printability:
All pages are printable
Binding Type
Binding:
N/A (Digital PDF)
Paper Type
Paper Type:
N/A (Digital PDF)
Requirements
Software Requirement:
Adobe Reader (or compatible PDF viewer)
⚙️ Engine Specifications
Primary Engine
Engine Code:
Likely M15A (based on RW415 chassis code)
Configuration:
Inline 4-cylinder
Displacement:
1.5 Liters (1493 cc)
Aspirated:
Naturally Aspirated
Fuel Delivery:
Electronic Multi-Point Fuel Injection (MPI)
Performance
Estimated Horsepower:
Approximately 98-102 PS (72-75 kW) at 6000 rpm (specifications may vary by region)
Estimated Torque:
Approximately 130-133 Nm (96-98 lb-ft) at 4000 rpm (specifications may vary by region)
Fuel System
Fuel Type:
Unleaded Gasoline
Fuel Tank Capacity:
Approximately 45 Liters (11.9 US Gallons)
Engine Management
Ignition System:
Electronic Ignition System (coil-on-plug or distributorless)
🔧 Transmission
Standard
Transmission Type:
5-speed Manual Transmission
Optional
Transmission Type:
4-speed Automatic Transmission
Features
Clutch:
Hydraulically actuated diaphragm spring clutch
Transfer Case:
N/A for FWD models; possible AWD transfer case details for other variants
Fluids
Manual Fluid Type:
API GL-4, SAE 75W-90 Gear Oil (typical specification, confirm with manual)
Automatic Fluid Type:
Suzuki ATF J2 or equivalent (typical specification, confirm with manual)
📐 Dimensions
Exterior
Length:
Approx. 3990 mm (157.1 in)
Width:
Approx. 1690 mm (66.5 in)
Height:
Approx. 1575 mm (62.0 in)
Wheelbase:
Approx. 2500 mm (98.4 in)
Weights
Curb Weight:
Approx. 1100-1150 kg (2425-2535 lbs) depending on transmission and trim
Cargo
Cargo Volume Seats Up:
Approx. 270 Liters (9.5 cu ft)
Cargo Volume Seats Down:
Approx. 775 Liters (27.4 cu ft) with rear seats folded
🛡️ Safety Features
Ratings
Euro Ncap Rating:
4 Stars (for the global SX4 model, specific HK rating may differ)
Active Features
ABS:
Anti-lock Braking System (standard on most trims)
Ebs:
Electronic Brake-force Distribution (EBD)
Bas:
Brake Assist System (BAS)
Esp:
Electronic Stability Program (ESP) / Vehicle Stability Control (VSC) - Availability may vary by market and trim
Passive Features
Airbags:
Front driver and passenger airbags, possibly side airbags and curtain airbags on higher trims
Seatbelts:
3-point seatbelts with pretensioners and force limiters
Child Anchors:
ISOFIX child seat mounting points
💡 Technology Features
Infotainment
Audio System:
Typically a standard AM/FM/CD player, often with auxiliary input. Higher trims might have optional CD changers or MP3 compatibility.
Speakers:
Standard 4-speaker or optional 6-speaker system.
Driver Assistance
Cruise Control:
Available on higher trim levels.
Keyless Entry:
Available on select trims.
Connectivity
Auxiliary Input:
Standard on most audio systems for connecting external music players.
🔧 Maintenance
Service Intervals
Oil Change Interval:
Typically every 5,000-7,500 miles (8,000-12,000 km) or 6-12 months (refer to manual for specific recommendation)
Air Filter Replacement:
Every 15,000-30,000 miles (24,000-48,000 km) or as needed based on driving conditions
Spark Plug Replacement:
Typically every 60,000-100,000 miles (96,000-160,000 km) for iridium-tipped plugs
Transmission Fluid Change:
Manual: Every 60,000 miles (96,000 km). Automatic: Every 30,000-50,000 miles (48,000-80,000 km) or under severe conditions.
Fluid Specifications
Engine Oil Grade:
0W-20, 5W-30 (confirm with manual based on climate)
Coolant Type:
Suzuki Super Long Life Coolant (SLLC) or equivalent (e.g., P-HOAT)
Brake Fluid Type:
DOT 3 or DOT 4
Known Issues
Engine Performance:
Occasional reports of sluggish acceleration, particularly at higher altitudes or with a full load; can be managed with proper maintenance.
Electrical Component Reliability:
Some owners report premature failure of the alternator or starter motor; regular battery maintenance is crucial.
Suspension Wear:
Worn shock absorbers or strut mounts can develop over time, leading to a less refined ride.
Interior Rattles:
Common in many vehicles of this era, interior trim pieces can sometimes develop rattles.
📚 Vehicle History
Brand Heritage
Suzuki Legacy:
Suzuki has a long history of producing small, reliable, and fuel-efficient vehicles, particularly known for motorcycles and compact cars.
Model Evolution
Sx4 Genesis:
The SX4 (Worldwide: Suzuki SX4, North America: Suzuki SX4 Sedan and Crossover) was introduced as a joint development with Fiat, offering both a compact hatchback and a sedan body style. The crossover variant aimed to blend hatchback utility with SUV styling.
Production
Manufacturing Locations:
Global production, including plants in Japan, Hungary, and India.
Model Code Significance:
RW415 typically denotes a 5-door hatchback variant with a 1.5L engine.
🏆 Awards & Recognition
Recognitions
Model Specific Awards:
While the SX4 received generally positive reviews for its value and practicality, specific major awards for this exact Hong Kong 2006-2009 model are not widely publicized. It was recognized for its fuel efficiency and affordability in various markets.
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