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Suzuki VERONA Service Repair Manual 2001-2006

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🏷️ Basic Information Identification Make: Suzuki Model: Verona Production Years Covered: 2001-2006 Codes Chassis Codes: KLAV (primarily) Engine Codes: M15A, M16A, M18A, M20A, G16A, G18A, H20A (depending on market and specific model year) 👋 Introduction Market Position Segment: Compact to Mid-size Sedan/Hatchback Target Audience: DIY enthusiasts, independent repair shops, Suzuki owners seeking to maintain or repair their vehicles. Competitive Analysis Competitors: Competed against models like the Toyota Corolla, Honda Civic, Nissan Sentra, Ford Focus, Chevrolet Cavalier/Cobalt, Hyundai Elantra during its production run. Key Features Manual Advantage: Provides in-depth technical data and procedures typically found in professional technician manuals, enabling cost savings on repairs. Vehicle Appeal: Known for its fuel efficiency (especially with smaller engines), affordability, and practicality, making it a sensible choice for budget-conscious buyers. 📋 Manual Details Coverage Areas Primary Coverage: Comprehensive Service and Repair Secondary Coverage: Maintenance, Troubleshooting, Diagnostics, Wiring Diagrams, Specifications Page Count Estimated Pages: 1000+ Manual Type Type: Factory Authorized Service/Repair Manual Language Language: English Format Format: Digital (likely PDF, searchable) 📖 Manual Coverage Systems Covered Engine Mechanical: Engine assembly, disassembly, cylinder head, pistons, crankshaft, camshafts, timing systems, lubrication, cooling. Engine Electrical: Ignition system, fuel injection system (EFI), starting system, charging system, sensors, ECU diagnostics. Transmission Manual: Clutch, gearbox operation, disassembly, assembly, internal components, shift mechanisms. Transmission Automatic: Torque converter, valve body, planetary gears, solenoids, hydraulic systems, electronic control unit (ECU) interfaces. Drivetrain: Front-wheel drive (FWD) systems, drive shafts, CV joints, differentials. Brakes: Front and rear brake systems (disc/drum), ABS (Anti-lock Braking System) components, hydraulic lines, master cylinder, calipers, wheel speed sensors. Suspension: Front suspension (MacPherson strut, control arms), rear suspension (multi-link or beam axle depending on market), shock absorbers, springs, bushings, alignment specifications. Steering: Power steering system (hydraulic or electric), steering column, steering gear, tie rods, alignment. Body: Body panel removal and installation, door mechanisms, latches, hinges, glass, exterior trim, interior trim, sound deadening. Electrical System: Complete wiring diagrams, fuse box layouts, relay functions, lighting systems (headlights, taillights, interior), horn, wipers, power windows, power locks, mirrors. HVAC: Air conditioning system (refrigerant handling, compressor, condenser, evaporator), heater core, blower motor, climate control module, dashboard vents. Safety Systems: Airbag system (SRS), seatbelt mechanisms, pre-tensioners, diagnostic procedures for airbag faults. Procedures Included Maintenance: Oil change, filter replacement, fluid checks and changes (coolant, brake fluid, power steering fluid, transmission fluid), spark plug replacement, air filter replacement, belt inspection and replacement. Troubleshooting: Systematic diagnosis of common problems, symptom-based troubleshooting guides, fault code interpretation. Repair: Step-by-step instructions for component removal, repair, and reinstallation for all covered systems. Diagnostics: OBD-II (On-Board Diagnostics II) procedures, using scan tools, reading and clearing diagnostic trouble codes (DTCs). Specifications: Torque specifications for fasteners, fluid capacities and types, engine and transmission fluid change intervals, wheel alignment angles, diagnostic data. Technical Depth Depth: Comprehensive, covering basic maintenance to complete engine and transmission rebuilds, including detailed electrical schematics. 📊 Manual Specifications File Format Digital Format: PDF Searchable Text: Yes Printable: Yes Print Quality Image Resolution: High (suitable for viewing diagrams and photos) Binding Type Binding: N/A (Digital) Paper Type Paper Type: N/A (Digital) ⚙️ Engine Specifications Primary Engine Engine Options: Inline-4 Cylinder Displacement Options: 1.5L, 1.6L, 1.8L, 2.0L (Markets vary significantly) Performance Horsepower Range: Approximately 95 HP to 135 HP (depending on engine variant) Torque Range: Approximately 95 lb-ft to 125 lb-ft (depending on engine variant) Fuel System Induction: Electronic Multi-Point Fuel Injection (MPI) Fuel Type: Unleaded Gasoline (Regular) Engine Management ECU Type: Engine Control Unit (ECU) with OBD-II diagnostics 🔧 Transmission Standard Type: 5-speed Manual Transmission Optional Type: 4-speed Automatic Transmission Features Drive Type: Front-Wheel Drive (FWD) Transmission Fluid Spec Manual: API GL-4 (specific viscosity may vary, check manual for exact type, e.g., 75W-90) Transmission Fluid Spec Automatic: Dexron III/Mercon compatible ATF (Automatic Transmission Fluid). Check manual for specific Suzuki fluid part number. 📐 Dimensions Exterior Length: Approx. 166.5 - 171.5 inches (depending on variant) Width: Approx. 66.7 - 67.3 inches Height: Approx. 58.3 - 59.0 inches Wheelbase: Approx. 102.4 inches Wheel Bolt Pattern: 4x100 or 5x114.3 (common, confirm specific model) Tire Size Range: 185/65R14, 195/60R15, 205/50R16 (common, check specific trim) Weights Curb Weight: Approx. 2500 - 2800 lbs 🛡️ Safety Features Ratings NHTSA Frontal Crash Rating: 4-star (driver), 4-star (passenger) for some model years/configurations. Refer to specific NHTSA reports. IIHS Moderate Overlap Front Rating: Good (for applicable models/years). Refer to specific IIHS reports. Active Features ABS: Standard on most models, optional on base trims in earlier years. Traction Control: Available on higher trims or later models. Passive Features Airbags: Frontal airbags (driver and passenger), optional side airbags on some trims. Seatbelts: 3-point front and rear seatbelts, driver and front passenger pretensioners. 💡 Technology Features Infotainment Audio System: AM/FM stereo with CD player, optional premium audio systems. Dashboard Features: Analog gauges (speedometer, tachometer, fuel, temp), warning lights, trip computer (on some trims). Driver Assistance Cruise Control: Available on...
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Type: Motorcycle
Vendor:
Sku: 191528
Collections: ALL Suzuki

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Suzuki VERONA Service Repair Manual 2001-2006
🏷️ Basic Information
Identification
Make:
Suzuki
Model:
Verona
Production Years Covered:
2001-2006
Codes
Chassis Codes:
KLAV (primarily)
Engine Codes:
M15A, M16A, M18A, M20A, G16A, G18A, H20A (depending on market and specific model year)
👋 Introduction
Market Position
Segment:
Compact to Mid-size Sedan/Hatchback
Target Audience:
DIY enthusiasts, independent repair shops, Suzuki owners seeking to maintain or repair their vehicles.
Competitive Analysis
Competitors:
Competed against models like the Toyota Corolla, Honda Civic, Nissan Sentra, Ford Focus, Chevrolet Cavalier/Cobalt, Hyundai Elantra during its production run.
Key Features
Manual Advantage:
Provides in-depth technical data and procedures typically found in professional technician manuals, enabling cost savings on repairs.
Vehicle Appeal:
Known for its fuel efficiency (especially with smaller engines), affordability, and practicality, making it a sensible choice for budget-conscious buyers.
📋 Manual Details
Coverage Areas
Primary Coverage:
Comprehensive Service and Repair
Secondary Coverage:
Maintenance, Troubleshooting, Diagnostics, Wiring Diagrams, Specifications
Page Count
Estimated Pages:
1000+
Manual Type
Type:
Factory Authorized Service/Repair Manual
Language
Language:
English
Format
Format:
Digital (likely PDF, searchable)
📖 Manual Coverage
Systems Covered
Engine Mechanical:
Engine assembly, disassembly, cylinder head, pistons, crankshaft, camshafts, timing systems, lubrication, cooling.
Engine Electrical:
Ignition system, fuel injection system (EFI), starting system, charging system, sensors, ECU diagnostics.
Transmission Manual:
Clutch, gearbox operation, disassembly, assembly, internal components, shift mechanisms.
Transmission Automatic:
Torque converter, valve body, planetary gears, solenoids, hydraulic systems, electronic control unit (ECU) interfaces.
Drivetrain:
Front-wheel drive (FWD) systems, drive shafts, CV joints, differentials.
Brakes:
Front and rear brake systems (disc/drum), ABS (Anti-lock Braking System) components, hydraulic lines, master cylinder, calipers, wheel speed sensors.
Suspension:
Front suspension (MacPherson strut, control arms), rear suspension (multi-link or beam axle depending on market), shock absorbers, springs, bushings, alignment specifications.
Steering:
Power steering system (hydraulic or electric), steering column, steering gear, tie rods, alignment.
Body:
Body panel removal and installation, door mechanisms, latches, hinges, glass, exterior trim, interior trim, sound deadening.
Electrical System:
Complete wiring diagrams, fuse box layouts, relay functions, lighting systems (headlights, taillights, interior), horn, wipers, power windows, power locks, mirrors.
HVAC:
Air conditioning system (refrigerant handling, compressor, condenser, evaporator), heater core, blower motor, climate control module, dashboard vents.
Safety Systems:
Airbag system (SRS), seatbelt mechanisms, pre-tensioners, diagnostic procedures for airbag faults.
Procedures Included
Maintenance:
Oil change, filter replacement, fluid checks and changes (coolant, brake fluid, power steering fluid, transmission fluid), spark plug replacement, air filter replacement, belt inspection and replacement.
Troubleshooting:
Systematic diagnosis of common problems, symptom-based troubleshooting guides, fault code interpretation.
Repair:
Step-by-step instructions for component removal, repair, and reinstallation for all covered systems.
Diagnostics:
OBD-II (On-Board Diagnostics II) procedures, using scan tools, reading and clearing diagnostic trouble codes (DTCs).
Specifications:
Torque specifications for fasteners, fluid capacities and types, engine and transmission fluid change intervals, wheel alignment angles, diagnostic data.
Technical Depth
Depth:
Comprehensive, covering basic maintenance to complete engine and transmission rebuilds, including detailed electrical schematics.
📊 Manual Specifications
File Format
Digital Format:
PDF
Searchable Text:
Yes
Printable:
Yes
Print Quality
Image Resolution:
High (suitable for viewing diagrams and photos)
Binding Type
Binding:
N/A (Digital)
Paper Type
Paper Type:
N/A (Digital)
⚙️ Engine Specifications
Primary Engine
Engine Options:
Inline-4 Cylinder
Displacement Options:
1.5L, 1.6L, 1.8L, 2.0L (Markets vary significantly)
Performance
Horsepower Range:
Approximately 95 HP to 135 HP (depending on engine variant)
Torque Range:
Approximately 95 lb-ft to 125 lb-ft (depending on engine variant)
Fuel System
Induction:
Electronic Multi-Point Fuel Injection (MPI)
Fuel Type:
Unleaded Gasoline (Regular)
Engine Management
ECU Type:
Engine Control Unit (ECU) with OBD-II diagnostics
🔧 Transmission
Standard
Type:
5-speed Manual Transmission
Optional
Type:
4-speed Automatic Transmission
Features
Drive Type:
Front-Wheel Drive (FWD)
Transmission Fluid Spec Manual:
API GL-4 (specific viscosity may vary, check manual for exact type, e.g., 75W-90)
Transmission Fluid Spec Automatic:
Dexron III/Mercon compatible ATF (Automatic Transmission Fluid). Check manual for specific Suzuki fluid part number.
📐 Dimensions
Exterior
Length:
Approx. 166.5 - 171.5 inches (depending on variant)
Width:
Approx. 66.7 - 67.3 inches
Height:
Approx. 58.3 - 59.0 inches
Wheelbase:
Approx. 102.4 inches
Wheel Bolt Pattern:
4x100 or 5x114.3 (common, confirm specific model)
Tire Size Range:
185/65R14, 195/60R15, 205/50R16 (common, check specific trim)
Weights
Curb Weight:
Approx. 2500 - 2800 lbs
🛡️ Safety Features
Ratings
NHTSA Frontal Crash Rating:
4-star (driver), 4-star (passenger) for some model years/configurations. Refer to specific NHTSA reports.
IIHS Moderate Overlap Front Rating:
Good (for applicable models/years). Refer to specific IIHS reports.
Active Features
ABS:
Standard on most models, optional on base trims in earlier years.
Traction Control:
Available on higher trims or later models.
Passive Features
Airbags:
Frontal airbags (driver and passenger), optional side airbags on some trims.
Seatbelts:
3-point front and rear seatbelts, driver and front passenger pretensioners.
💡 Technology Features
Infotainment
Audio System:
AM/FM stereo with CD player, optional premium audio systems.
Dashboard Features:
Analog gauges (speedometer, tachometer, fuel, temp), warning lights, trip computer (on some trims).
Driver Assistance
Cruise Control:
Available on higher trim levels.
Connectivity
Auxiliary Input:
Not standard; may be an aftermarket addition.
🔧 Maintenance
Service Intervals
Oil Change Interval:
Every 5,000-7,500 miles or 6 months, whichever comes first (using synthetic or conventional oil as specified).
Air Filter Replacement:
Every 15,000-30,000 miles or as needed based on driving conditions.
Spark Plug Replacement:
100,000 miles for iridium or platinum-tipped plugs; 30,000 miles for standard plugs (check manual for exact specification).
Coolant Flush:
Every 30,000-60,000 miles or 2-4 years.
Fluid Specifications
Engine Oil Type:
API SN/SP, ILSAC GF-5/GF-6 compatible. Viscosity: 5W-30 is common for most climates. Refer to manual for precise grade.
Engine Oil Capacity:
Approx. 3.7 - 4.2 quarts (with filter, depending on engine size).
Coolant Type:
Ethylene Glycol based, long-life antifreeze (e.g., GM Dex-Cool compatible or Suzuki's specified color/type).
Brake Fluid Type:
DOT 3 or DOT 4 (confirm with manual).
Known Issues
Common Complaints:
Occasional issues with coil packs, oxygen sensors, ABS sensor failures, power steering pump leaks, and some interior electrical components. Early models might have minor suspension wear.
Timing Belt Or Chain:
Most engines utilize a timing chain, which generally does not require scheduled replacement. However, some earlier global variants might have used timing belts. Verify engine code for confirmation. If belt, replacement is typically around 90,000-100,000 miles.
📚 Vehicle History
Brand Heritage
Manufacturer:
Suzuki Motor Corporation (Japan)
Model Evolution
Platform Basis:
Based on the Daewoo Lacetti platform (GM Daewoo). Suzuki licensed and rebadged the vehicle for specific markets.
Market Release:
Launched in North America for the 2004 model year, following its introduction in other global markets under different badges (e.g., Daewoo Lacetti, Chevrolet Optra).
Production
Manufacturing Location:
Primarily manufactured in South Korea by GM Daewoo (for the platform), with final assembly and distribution for Suzuki markets occurring elsewhere.
Discontinuation In North America:
Discontinued after the 2006 model year in North America due to Suzuki's strategic shift and the discontinuation of the Daewoo platform.
🏆 Awards & Recognition
Recognitions
Fuel Economy Ratings:
Generally received good EPA fuel economy ratings for its class, contributing to its appeal.
Ratings
Consumer Reports Reliability:
Varied reliability ratings depending on model year and specific components. The manual helps address common areas of concern.
Certifications
Emissions Standards:
Meets applicable emissions standards for its production years (e.g., EPA, CARB depending on market).
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