The Suzuki VS750 Intruder, also known as the Intruder, is a cruiser motorcycle produced from 1988 to 1991. This V-twin, four-stroke machine features a 747 cc engine, a 5-speed transmission, and a shaft drive, offering a classic cruiser riding experience. Known for its distinctive styling and reliable performance, the VS750 Intruder represented Suzuki's successful entry into the cruiser market. Its robust engineering and straightforward design have made it a popular choice for riders seeking a blend of style and dependable operation. This comprehensive Full Factory Service Repair Manual provides detailed guidance for owners and technicians on maintaining and repairing the Suzuki VS750 Intruder. Covering a wide array of systems including the engine, fuel system, transmission, brakes, suspension, and electrical components, this manual offers step-by-step instructions for diagnostics, routine maintenance, and complex repairs. With hundreds of pages of content, it serves as an essential resource for ensuring the longevity and optimal performance of your motorcycle. 🏷️ Basic Information Identification Make: Suzuki Model: VS750 Intruder Model Nickname: Intruder Production Years Covered: 1988, 1989, 1990, 1991 Codes Engine Code: VS750GL 👋 Introduction Market Position Target Audience: DIY enthusiasts and experienced mechanics seeking detailed repair and maintenance information. Competitive Analysis Advantage Over Print: Cost-effective, convenient digital format, selective printing, no physical wear and tear. Key Features Comprehensiveness: Complete official full factory service repair manual covering all styles. Content Detail: Hundreds of pages with step-by-step instructions, photos, and illustrations. Value Proposition Cost Savings: Inexpensive way to keep the vehicle working properly, saving on mechanic costs. 📋 Manual Details Coverage Areas Covered Regions: Global (technical specifications are generally universal) Page Count Estimated Page Count: Hundreds (exact number not specified, but implied extensive coverage) Manual Type Type: Full Factory Service Repair Manual Language Language: English Format Format: PDF Download 📖 Manual Coverage Systems Covered Engine: Full engine diagnostics, repair, overhaul, including top end, lubrication system, crankshaft, transmission. Fuel System: Carburetor tuning, fuel delivery, fuel pump, fuel tank, and lines. Cooling System: Radiator, coolant, hoses, water pump (if applicable to the VS750GL, which is typically air-cooled, so this may cover heat dissipation principles). Clutch: Clutch assembly, operation, adjustment, and replacement. Transmission: Gearbox internal components, shift mechanism, maintenance, and repair. Wheels Tires: Wheel bearing maintenance, tire inspection, replacement, and balancing. Final Drive: Shaft drive system, universal joints, drive shaft, and rear differential maintenance. Brakes: Brake system inspection, hydraulic components, caliper, master cylinder, brake fluid replacement, and bleeding. Suspension: Front fork service, rear shock absorber maintenance, linkage lubrication, and adjustments. Steering: Handlebar assembly, steering head bearings, lubrication, and adjustments. Frame: Frame inspection, structural integrity, and component mounting points. Electrical System: Wiring diagrams, ignition system, lighting, battery, charging system, starter motor, and component testing. Appendix: Likely includes torque specifications, diagnostic charts, and troubleshooting guides. Procedures Included Maintenance: Routine maintenance, scheduled services, fluid changes, lubrication, and general upkeep. Repair: Step-by-step instructions for component repair and replacement, covering all major systems. Troubleshooting: Diagnostic procedures for common and uncommon issues, fault finding, and problem resolution. Disassembly Assembly: Complete disassembly and reassembly instructions for all major vehicle components. Technical Depth Depth: Comprehensive, covering everything from basic maintenance to full engine rebuilds and advanced electrical diagnostics. 📊 Manual Specifications File Format File Type: PDF Searchable: Implied by PDF format, allowing for text searching. Print Quality Printability: Yes, printable by the user. Binding Type Binding: N/A (Digital Format) Paper Type Paper Quality: N/A (Digital Format) Compatibility Operating Systems: All Windows versions, Mac, Smartphones, Tablets, Web Browsers. Requirements Software Requirements: Adobe PDF Reader, Winzip (free). ⚙️ Engine Specifications Primary Engine Engine Type: V-twin, four-stroke Displacement: 747 cc (45.6 cu. in.) Bore X Stroke: 75.0 mm x 85.0 mm (2.95 in x 3.35 in) Cooling Method: Air-cooled Valve Train: SOHC, 4 valves per cylinder (two intake, two exhaust) Compression Ratio: 9.3:1 Performance Horsepower: Approximately 53 hp @ 7000 rpm (for 1988 model, may vary slightly) Torque: Approximately 43.5 ft-lbs @ 5500 rpm (for 1988 model, may vary slightly) Fuel System Fuel Delivery: Mikuni BST34 carburetors (twin) Fuel Type: Unleaded gasoline Fuel Tank Capacity: 10.0 L (2.6 US gal) 🔧 Transmission Standard Type: 5-speed constant mesh Primary Drive: Gear Final Drive: Shaft drive Features Clutch Type: Wet, multi-plate 📐 Dimensions Exterior Length: 2335 mm (91.9 in) Width: 770 mm (30.3 in) Height: 1155 mm (45.5 in) Wheelbase: 1600 mm (63.0 in) Weights Dry Weight: 186 kg (410 lbs) Wet Weight: Approximately 207 kg (456 lbs) with all fluids 🛡️ Safety Features Ratings Crash Test Results: N/A (Motorcycle safety testing protocols differ from automobiles and are often not publicly rated in the same manner.) Active Features Braking System: Hydraulic disc front, drum rear (standard for most markets); some may have disc rear. Passive Features Frame Construction: Steel double-cradle frame for stability. 💡 Technology Features Infotainment System Type: N/A (Classic motorcycle, no integrated infotainment systems). Driver Assistance Features: N/A (No electronic rider...