Tesla Model S Electric Automobile Shop Manual 2012-2017 Service Repair Workshop Manual
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🏷️ Basic Information Identification Make: Tesla Model: Model S Product Type: Shop Manual / Service Manual / Repair Manual / Workshop Manual Codes Applicable Years: 2012, 2013, 2014, 2015, 2016, 2017 👋 Introduction Market Position Positioning: The Tesla Model S revolutionized the luxury electric vehicle market, offering groundbreaking performance, long-range capability, and advanced technology. This manual caters to owners and independent repair facilities needing to service this pioneering vehicle. Competitive Analysis Competition: Competed with luxury sedans like the Mercedes-Benz S-Class, BMW 7 Series, and Audi A8, while also setting a new benchmark for electric vehicle performance and range. Key Features Innovations: All-electric powertrain, large touchscreen interface, over-the-air software updates, Autopilot driver assistance features, premium interior, spacious cabin, innovative storage solutions. 📋 Manual Details Coverage Areas Coverage Scope: All models and all engine types within the specified years. Page Count Estimated Page Count: Extensive (typically thousands of pages for comprehensive shop manuals, exact count not specified but implied by 'A-Z' coverage). Manual Type Type: Comprehensive Service and Repair Manual Language Language: English Format Format: PDF 📖 Manual Coverage Systems Covered Powertrain: Electric Drive Unit (EDU) components, battery pack, inverter, motor controller, charging system, regenerative braking. Chassis: Suspension (front and rear), steering, brakes (including electronic parking brake and brake-by-wire systems), wheel alignment. Electrical: High-voltage system, 12V auxiliary system, body control module (BCM), infotainment system, lighting, sensors, actuators, wiring diagrams for all circuits. Body And Interior: Body panels, doors, windows, sunroof, seats, trim, climate control system (HVAC), airbags, safety restraints. Charging And Power: Onboard charger, charge port, battery management system (BMS), high-voltage interlock loop (HVIL). Procedures Included Maintenance: Routine checks, fluid level checks (coolant, brake fluid), tire rotation, cabin air filter replacement, brake pad inspection/replacement, general cleaning. Diagnostics: Troubleshooting guides for common faults, diagnostic trouble codes (DTCs), electrical system diagnostics, battery system diagnostics. Repair: Component removal and installation for all major systems, engine/drive unit service, brake caliper replacement, suspension component replacement, interior trim repair, body panel repair. Wiring Diagrams: Detailed schematics for electrical systems, including power distribution, signal paths, and component connections. Technical Depth Depth: Comprehensive, covering basic maintenance to advanced diagnostics and complete component rebuilds. Includes step-by-step instructions and photographic references. 📊 Manual Specifications File Format Compatibility: PC, MAC, Linux operating systems. Searchability: PDF format allows for text searching, enabling quick access to specific information. Print Quality Quality: High-resolution, suitable for printing individual pages or sections as needed. Binding Type Binding: Digital (PDF download - no physical binding). Paper Type Paper: N/A (Digital format). ⚙️ Engine Specifications Primary Engine Drive Unit: Dual Motor All-Wheel Drive (Performance models) or Single Motor Rear-Wheel Drive. AC Induction Motors. Performance Power Output: Varies by model variant (e.g., 60 kWh, 70 kWh, 75 kWh, 85 kWh, 90 kWh, 100 kWh). Power outputs ranged from approximately 302 hp to over 762 hp in performance variants like the P90D and P100D. Torque: Instantaneous and substantial, often exceeding 700 lb-ft in performance models. Fuel System Fuel Type: Electric; powered by a high-voltage lithium-ion battery pack. Charging System Charger Type: Onboard AC charger, DC Supercharging capability. 🔧 Transmission Standard Transmission Type: Single-speed reduction gear for both RWD and AWD configurations. Optional Gear Ratios: Fixed gear reduction ratio (specific ratios vary by model variant, e.g., ~9.73:1 for some models). Features Features: Regenerative braking system integrated, contributing to energy recovery. 📐 Dimensions Exterior Length: Approx. 196.4 inches (4988 mm) Width: Approx. 77.7 inches (1974 mm) without mirrors Height: Approx. 56.5 inches (1435 mm) Interior Passenger Volume: Approx. 108.3 cubic feet (3067 liters) Cargo Front Trunk Volume: Approx. 3.3 cubic feet (93 liters) Rear Trunk Volume: Approx. 15.0 cubic feet (425 liters) with rear seats up, expandable with seats folded. Weights Curb Weight: Varies significantly by battery size and configuration, typically ranging from 4,472 lbs (2028 kg) to over 5,000 lbs (2268 kg). 🛡️ Safety Features Ratings NHTSA Rating: Five-star safety rating from NHTSA. IIHS Rating: Top Safety Pick+ rating from IIHS. Active Features Active Safety: Standard Autopilot (Traffic-Aware Cruise Control, Autosteer), optional Enhanced Autopilot and Full Self-Driving capabilities (availability varies by year and software version), collision avoidance, automatic emergency braking, lane departure warning. Passive Features Passive Safety: Multiple airbags (front, side, knee), crumple zones, reinforced battery structure for structural rigidity and protection. 💡 Technology Features Infotainment Central Display: Large 17-inch touchscreen controlling most vehicle functions, navigation, media, climate, and internet browser. Audio System: Premium sound systems available, often featuring 12-22 speakers. Driver Assistance Autopilot Features: Traffic-Aware Cruise Control, Autosteer, Lane Keeping Assist, Autopark, Summon (availability and features evolved during these years). Connectivity Connectivity Options: Built-in cellular modem for internet access, Wi-Fi connectivity, Bluetooth for phone and audio streaming. Over The Air Updates: Key feature enabling software improvements and new functionalities without dealership visits. 🔧 Maintenance Service Intervals Tire Rotation: Recommended every 6,250 miles (10,000 km) or when tire tread wear is uneven. Cabin...
The Tesla Model S revolutionized the luxury electric vehicle market, offering groundbreaking performance, long-range capability, and advanced technology. This manual caters to owners and independent repair facilities needing to service this pioneering vehicle.
Competitive Analysis
Competition:
Competed with luxury sedans like the Mercedes-Benz S-Class, BMW 7 Series, and Audi A8, while also setting a new benchmark for electric vehicle performance and range.
All models and all engine types within the specified years.
Page Count
Estimated Page Count:
Extensive (typically thousands of pages for comprehensive shop manuals, exact count not specified but implied by 'A-Z' coverage).
Manual Type
Type:
Comprehensive Service and Repair Manual
Language
Language:
English
Format
Format:
PDF
📖 Manual Coverage
Systems Covered
Powertrain:
Electric Drive Unit (EDU) components, battery pack, inverter, motor controller, charging system, regenerative braking.
Chassis:
Suspension (front and rear), steering, brakes (including electronic parking brake and brake-by-wire systems), wheel alignment.
Electrical:
High-voltage system, 12V auxiliary system, body control module (BCM), infotainment system, lighting, sensors, actuators, wiring diagrams for all circuits.
Body And Interior:
Body panels, doors, windows, sunroof, seats, trim, climate control system (HVAC), airbags, safety restraints.
Routine checks, fluid level checks (coolant, brake fluid), tire rotation, cabin air filter replacement, brake pad inspection/replacement, general cleaning.
Diagnostics:
Troubleshooting guides for common faults, diagnostic trouble codes (DTCs), electrical system diagnostics, battery system diagnostics.
Repair:
Component removal and installation for all major systems, engine/drive unit service, brake caliper replacement, suspension component replacement, interior trim repair, body panel repair.
Wiring Diagrams:
Detailed schematics for electrical systems, including power distribution, signal paths, and component connections.
Technical Depth
Depth:
Comprehensive, covering basic maintenance to advanced diagnostics and complete component rebuilds. Includes step-by-step instructions and photographic references.
📊 Manual Specifications
File Format
Compatibility:
PC, MAC, Linux operating systems.
Searchability:
PDF format allows for text searching, enabling quick access to specific information.
Print Quality
Quality:
High-resolution, suitable for printing individual pages or sections as needed.
Binding Type
Binding:
Digital (PDF download - no physical binding).
Paper Type
Paper:
N/A (Digital format).
⚙️ Engine Specifications
Primary Engine
Drive Unit:
Dual Motor All-Wheel Drive (Performance models) or Single Motor Rear-Wheel Drive. AC Induction Motors.
Performance
Power Output:
Varies by model variant (e.g., 60 kWh, 70 kWh, 75 kWh, 85 kWh, 90 kWh, 100 kWh). Power outputs ranged from approximately 302 hp to over 762 hp in performance variants like the P90D and P100D.
Torque:
Instantaneous and substantial, often exceeding 700 lb-ft in performance models.
Fuel System
Fuel Type:
Electric; powered by a high-voltage lithium-ion battery pack.
Charging System
Charger Type:
Onboard AC charger, DC Supercharging capability.
🔧 Transmission
Standard
Transmission Type:
Single-speed reduction gear for both RWD and AWD configurations.
Optional
Gear Ratios:
Fixed gear reduction ratio (specific ratios vary by model variant, e.g., ~9.73:1 for some models).
Features
Features:
Regenerative braking system integrated, contributing to energy recovery.
📐 Dimensions
Exterior
Length:
Approx. 196.4 inches (4988 mm)
Width:
Approx. 77.7 inches (1974 mm) without mirrors
Height:
Approx. 56.5 inches (1435 mm)
Interior
Passenger Volume:
Approx. 108.3 cubic feet (3067 liters)
Cargo
Front Trunk Volume:
Approx. 3.3 cubic feet (93 liters)
Rear Trunk Volume:
Approx. 15.0 cubic feet (425 liters) with rear seats up, expandable with seats folded.
Weights
Curb Weight:
Varies significantly by battery size and configuration, typically ranging from 4,472 lbs (2028 kg) to over 5,000 lbs (2268 kg).
🛡️ Safety Features
Ratings
NHTSA Rating:
Five-star safety rating from NHTSA.
IIHS Rating:
Top Safety Pick+ rating from IIHS.
Active Features
Active Safety:
Standard Autopilot (Traffic-Aware Cruise Control, Autosteer), optional Enhanced Autopilot and Full Self-Driving capabilities (availability varies by year and software version), collision avoidance, automatic emergency braking, lane departure warning.
Passive Features
Passive Safety:
Multiple airbags (front, side, knee), crumple zones, reinforced battery structure for structural rigidity and protection.
💡 Technology Features
Infotainment
Central Display:
Large 17-inch touchscreen controlling most vehicle functions, navigation, media, climate, and internet browser.
Audio System:
Premium sound systems available, often featuring 12-22 speakers.
Driver Assistance
Autopilot Features:
Traffic-Aware Cruise Control, Autosteer, Lane Keeping Assist, Autopark, Summon (availability and features evolved during these years).
Connectivity
Connectivity Options:
Built-in cellular modem for internet access, Wi-Fi connectivity, Bluetooth for phone and audio streaming.
Over The Air Updates:
Key feature enabling software improvements and new functionalities without dealership visits.
🔧 Maintenance
Service Intervals
Tire Rotation:
Recommended every 6,250 miles (10,000 km) or when tire tread wear is uneven.
Cabin Air Filter:
Recommended replacement every 2 years or 25,000 miles (40,000 km).
Brake Fluid Check:
Recommended brake fluid check every 2 years, replacement if necessary. Model S utilizes a brake-by-wire system with a separate brake fluid reservoir.
Coolant Check:
Periodic checks recommended; coolant typically has a very long service life but specific interval for replacement may vary or be based on condition.
Fluid Specifications
Brake Fluid:
DOT 3 or DOT 4 low-viscosity brake fluid (specific Tesla recommendation should be consulted).
Coolant:
Ethylene glycol-based coolant with a specific Tesla formulation for battery and powertrain thermal management. Typically a pink or purple color.
Known Issues
Common Issues:
Door handle issues (retracting mechanism), touchscreen glitches or unresponsiveness, suspension component wear (especially bushings and air springs on some models), battery degradation over time, charging port issues.
Software Updates:
Reliance on software for many functions means occasional bugs or update-related issues can occur.
📚 Vehicle History
Brand Heritage
Brand Focus:
Tesla Motors (now Tesla, Inc.) is an American electric vehicle and clean energy company, founded with the mission to accelerate the world's transition to sustainable energy.
Model Evolution
First Generation:
The Model S was the first production vehicle from Tesla and was unveiled in 2009, with production commencing in 2012. It established Tesla as a major player in the automotive industry.
Production
Manufacturing Location:
Fremont, California, USA.
Key Milestones:
Introduction of Ludicrous Mode, various battery size updates (60, 70, 75, 85, 90, 100 kWh), introduction of All-Wheel Drive, performance variants (P85D, P90D, P100D).
🏆 Awards & Recognition
Recognitions
Major Awards:
Numerous awards including MotorTrend Car of the Year, Automobile Magazine All-Star, and recognition for its technological advancements and environmental impact.
Ratings
Performance Ratings:
Consistently praised for acceleration and driving dynamics, often outperforming gasoline-powered luxury sports sedans.
Certifications
Certifications:
Meets all relevant automotive safety and emissions standards, though emissions are zero tailpipe.
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