TGB BLADE 425 400 ATV Full Service & Repair Manual
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🏷️ Basic Information Identification Make: TGB Model: Blade 425 / 400 ATV Codes Likely Chassis Codes: Targeting models around the 2007-2010 era, TGB often used specific internal chassis designations, but for general reference, models like the Blade 425 typically refer to a 400cc class variant. 👋 Introduction Market Position Target Audience: Owners, DIY enthusiasts, and professional ATV technicians seeking detailed repair and maintenance information for TGB Blade 425/400 models. Competitive Analysis Manual Value: Offers direct factory-level data, crucial for accurate diagnostics and repairs, surpassing generic online guides in detail and reliability. Key Features Lifetime Access: Unlimited usage, no expiry dates or renewal fees, providing long-term value. Cross Platform Compatibility: Accessible on any device running Windows or macOS. Content Detail: Hundreds of pages with detailed photos and exploded diagrams for clarity. 📋 Manual Details Coverage Areas Content Scope: Comprehensive factory service, repair, and troubleshooting for TGB Blade 425/400 ATVs. Page Count Estimated Pages: Hundreds of pages (as described in product information). Manual Type Type: Factory Service & Repair Workshop Manual Language Language: Likely English (common for global market manuals, but not explicitly stated). Format Format: PDF Download 📖 Manual Coverage Systems Covered Engine Mechanical: Detailed procedures for engine disassembly, assembly, inspection, and overhaul of all internal components (pistons, rings, cylinders, crankshaft, camshaft, valves, etc.). Fuel System: Carburetor (or EFI if applicable for specific sub-models) tuning, cleaning, rebuilding, fuel pump, fuel lines, and fuel tank maintenance. Ignition System: Spark plug specifications, ignition timing, CDI unit diagnostics, and related electrical components. Cooling System: Radiator, fan, thermostat, coolant flow, and pressure testing procedures. Transmission Drivetrain: CVT (Continuously Variable Transmission) service, belt replacement, clutch inspection, and drive shaft/axle maintenance. Suspension Steering: Front and rear suspension component inspection, replacement (shocks, springs, bushings), steering system diagnostics, tie rod ends, and wheel alignment (where applicable). Braking System: Brake pad replacement, caliper service, brake fluid bleeding, master cylinder, and brake line maintenance. Electrical System: Battery, starter motor, alternator/stator, lighting circuits, wiring diagrams, fuses, relays, and accessory power. Frame Chassis: Frame inspection, welding repairs (if applicable), and general chassis integrity checks. Bodywork Plastics: Body panel removal/installation, fender repair, seat maintenance, and accessory mounting. Procedures Included Preventative Maintenance: Regular service schedules, fluid changes, filter replacements, lubrication points, and general inspection routines. Troubleshooting Diagnostics: Systematic diagnostic flowcharts and common problem identification for various systems (engine starting issues, performance problems, electrical faults, etc.). Repair Rebuilds: Step-by-step instructions for component repair and complete unit overhauls. Installation: Procedures for installing genuine TGB or compatible aftermarket parts and accessories. Technical Depth Depth: Factory-level, covering everything from basic adjustments and fluid changes to complete engine and transmission rebuilds, electrical system diagnostics, and frame-level repairs. 📊 Manual Specifications File Format Format Details: PDF (Portable Document Format) allowing for widespread compatibility and digital access. Print Quality Printability: Full print capability for individual pages or the entire manual, ensuring flexibility for workshop use. Binding Type Binding: Digital download (PDF), no physical binding. Paper Type Paper Quality: N/A (Digital format, user chooses print paper quality). ⚙️ Engine Specifications Primary Engine Engine Type: Single-cylinder, 4-stroke, liquid-cooled (typical for this class). Displacement: Approximately 400cc to 425cc (depending on exact sub-model year). Bore X Stroke: Specifics vary, but a common configuration for this class might be around 92mm x 75mm. Compression Ratio: Likely in the range of 9.0:1 to 10.5:1. Performance Horsepower: Estimated 20-25 HP (actual figures vary by tuning and emissions standards). Torque: Estimated 25-30 Nm (specific torque output will be detailed in manual). Fuel System Carburetor Type: Likely Keihin or Mikuni, with specific model number and jetting details provided in the manual. Fuel Delivery: Gravity feed with electric fuel pump (typical). 🔧 Transmission Standard Transmission Type: Automatic CVT (Continuously Variable Transmission) with high/low range and reverse. Features Drive System: 2WD/4WD selectable, often with locking differential. Clutch Type: CVT automatic clutch system. Gear Ratios: Specific low and high range ratios, plus reverse ratio, will be detailed in the manual. 📐 Dimensions Exterior Length: Approx. 2100 mm (variable by model year and configuration). Width: Approx. 1100 mm. Height: Approx. 1200 mm (to handlebars). Weights Dry Weight: Approx. 280-300 kg (actual specifications vary). Payload Capacity: Typically around 150-200 kg for racks. Towing Capacity: Often rated up to 300-450 kg (check manual for specifics). 🛡️ Safety Features Active Features Braking System: Hydraulic disc brakes front and rear, often with dual discs at the front. Parking Brake: Mechanical or disc brake integrated parking brake. Passive Features Lighting: Dual headlights, tail light, brake light. 💡 Technology Features Infotainment Instrument Cluster: Digital or analog cluster displaying speed, RPM, fuel level, odometer, and warning lights. Driver Assistance 4Wd System: Selectable 2WD/4WD with potential for electronic locking front differential. 🔧 Maintenance Service Intervals Oil Change: Typically every 1000 km or 6 months, but the manual will provide exact intervals for engine oil, transmission oil, and differential oil. Air Filter: Inspection and...
Targeting models around the 2007-2010 era, TGB often used specific internal chassis designations, but for general reference, models like the Blade 425 typically refer to a 400cc class variant.
👋 Introduction
Market Position
Target Audience:
Owners, DIY enthusiasts, and professional ATV technicians seeking detailed repair and maintenance information for TGB Blade 425/400 models.
Competitive Analysis
Manual Value:
Offers direct factory-level data, crucial for accurate diagnostics and repairs, surpassing generic online guides in detail and reliability.
Key Features
Lifetime Access:
Unlimited usage, no expiry dates or renewal fees, providing long-term value.
Cross Platform Compatibility:
Accessible on any device running Windows or macOS.
Content Detail:
Hundreds of pages with detailed photos and exploded diagrams for clarity.
📋 Manual Details
Coverage Areas
Content Scope:
Comprehensive factory service, repair, and troubleshooting for TGB Blade 425/400 ATVs.
Page Count
Estimated Pages:
Hundreds of pages (as described in product information).
Manual Type
Type:
Factory Service & Repair Workshop Manual
Language
Language:
Likely English (common for global market manuals, but not explicitly stated).
Format
Format:
PDF Download
📖 Manual Coverage
Systems Covered
Engine Mechanical:
Detailed procedures for engine disassembly, assembly, inspection, and overhaul of all internal components (pistons, rings, cylinders, crankshaft, camshaft, valves, etc.).
Fuel System:
Carburetor (or EFI if applicable for specific sub-models) tuning, cleaning, rebuilding, fuel pump, fuel lines, and fuel tank maintenance.
Ignition System:
Spark plug specifications, ignition timing, CDI unit diagnostics, and related electrical components.
Cooling System:
Radiator, fan, thermostat, coolant flow, and pressure testing procedures.
Transmission Drivetrain:
CVT (Continuously Variable Transmission) service, belt replacement, clutch inspection, and drive shaft/axle maintenance.
Suspension Steering:
Front and rear suspension component inspection, replacement (shocks, springs, bushings), steering system diagnostics, tie rod ends, and wheel alignment (where applicable).
Braking System:
Brake pad replacement, caliper service, brake fluid bleeding, master cylinder, and brake line maintenance.
Frame inspection, welding repairs (if applicable), and general chassis integrity checks.
Bodywork Plastics:
Body panel removal/installation, fender repair, seat maintenance, and accessory mounting.
Procedures Included
Preventative Maintenance:
Regular service schedules, fluid changes, filter replacements, lubrication points, and general inspection routines.
Troubleshooting Diagnostics:
Systematic diagnostic flowcharts and common problem identification for various systems (engine starting issues, performance problems, electrical faults, etc.).
Repair Rebuilds:
Step-by-step instructions for component repair and complete unit overhauls.
Installation:
Procedures for installing genuine TGB or compatible aftermarket parts and accessories.
Technical Depth
Depth:
Factory-level, covering everything from basic adjustments and fluid changes to complete engine and transmission rebuilds, electrical system diagnostics, and frame-level repairs.
📊 Manual Specifications
File Format
Format Details:
PDF (Portable Document Format) allowing for widespread compatibility and digital access.
Print Quality
Printability:
Full print capability for individual pages or the entire manual, ensuring flexibility for workshop use.
Binding Type
Binding:
Digital download (PDF), no physical binding.
Paper Type
Paper Quality:
N/A (Digital format, user chooses print paper quality).
⚙️ Engine Specifications
Primary Engine
Engine Type:
Single-cylinder, 4-stroke, liquid-cooled (typical for this class).
Displacement:
Approximately 400cc to 425cc (depending on exact sub-model year).
Bore X Stroke:
Specifics vary, but a common configuration for this class might be around 92mm x 75mm.
Compression Ratio:
Likely in the range of 9.0:1 to 10.5:1.
Performance
Horsepower:
Estimated 20-25 HP (actual figures vary by tuning and emissions standards).
Torque:
Estimated 25-30 Nm (specific torque output will be detailed in manual).
Fuel System
Carburetor Type:
Likely Keihin or Mikuni, with specific model number and jetting details provided in the manual.
Fuel Delivery:
Gravity feed with electric fuel pump (typical).
🔧 Transmission
Standard
Transmission Type:
Automatic CVT (Continuously Variable Transmission) with high/low range and reverse.
Features
Drive System:
2WD/4WD selectable, often with locking differential.
Clutch Type:
CVT automatic clutch system.
Gear Ratios:
Specific low and high range ratios, plus reverse ratio, will be detailed in the manual.
📐 Dimensions
Exterior
Length:
Approx. 2100 mm (variable by model year and configuration).
Width:
Approx. 1100 mm.
Height:
Approx. 1200 mm (to handlebars).
Weights
Dry Weight:
Approx. 280-300 kg (actual specifications vary).
Payload Capacity:
Typically around 150-200 kg for racks.
Towing Capacity:
Often rated up to 300-450 kg (check manual for specifics).
🛡️ Safety Features
Active Features
Braking System:
Hydraulic disc brakes front and rear, often with dual discs at the front.
Parking Brake:
Mechanical or disc brake integrated parking brake.
Passive Features
Lighting:
Dual headlights, tail light, brake light.
💡 Technology Features
Infotainment
Instrument Cluster:
Digital or analog cluster displaying speed, RPM, fuel level, odometer, and warning lights.
Driver Assistance
4Wd System:
Selectable 2WD/4WD with potential for electronic locking front differential.
🔧 Maintenance
Service Intervals
Oil Change:
Typically every 1000 km or 6 months, but the manual will provide exact intervals for engine oil, transmission oil, and differential oil.
Air Filter:
Inspection and cleaning/replacement at regular intervals, likely every 500-1000 km.
Spark Plug:
Check and gap every 1000 km, replacement as per manual recommendations.
Brake Fluid:
Flush and replacement every 2 years is standard practice, detailed in the manual.
Fluid Specifications
Engine Oil:
Likely SAE 10W-40 or 20W-50, API SG or higher, with specific TGB-recommended viscosity and API rating provided.
Coolant:
Ethylene glycol-based antifreeze/coolant, typically a 50/50 mix with distilled water.
Brake Fluid:
DOT 3 or DOT 4 hydraulic brake fluid.
Differential Oil:
Specific gear oil viscosity and type (e.g., SAE 80W-90 GL-5) for front and rear differentials.
Known Issues
Cvt Belt Wear:
As with many CVTs, premature belt wear can occur with aggressive riding or improper maintenance; manual covers inspection and replacement.
Carburetor Tuning:
Carburetors can be sensitive to altitude and fuel quality; manual provides precise tuning parameters.
Electrical Connections:
Corrosion or loose connections in off-road environments can lead to electrical issues; manual guides in checking and maintaining these.
📚 Vehicle History
Brand Heritage
Manufacturer:
TGB (Taiwan Golden Bee) is a reputable Taiwanese manufacturer known for its scooters and ATVs.
Model Evolution
Development:
The Blade series represents TGB's entry into the mid-size ATV market, often sharing components and design philosophies with other models in their lineup. These models evolved to meet increasing demands for utility and performance.
🏆 Awards & Recognition
Recognitions
Industry Standing:
TGB ATVs are generally regarded as offering good value and robust performance for their price point in the utility ATV segment. This manual is key to maintaining that.
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