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Tgb Blade 425 400 Atv Workshop Service Repair Manual

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$133.00
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🏷️ Basic Information Identification Make: TGB Model: Blade 425 / Blade 400 Vehicle Type: All-Terrain Vehicle (ATV) Codes Product Code: TGB-BLADE425-400-SRM-PDF 👋 Introduction Market Position Segment: Mid-size utility ATV segment, known for its blend of performance, versatility, and value. Competitive Analysis Competitors: Competes with models from brands like Polaris (Sportsman series), Can-Am (Outlander series), Yamaha (Grizzly series), and Honda (FourTrax series) in the 400-500cc displacement class. Key Features Target Audience: Suitable for recreational riders, hunters, farmers, and general utility tasks requiring reliable off-road capability. Value Proposition: Offers a feature-rich platform at a competitive price point, emphasizing durability and ease of maintenance. 📋 Manual Details Coverage Areas Primary Coverage: TGB Blade 425 and TGB Blade 400 ATVs Specific Model Years: Not specified, assumed to cover relevant production years for 425/400 models. Page Count Estimated Page Count: Estimated 500+ pages (based on typical comprehensive workshop manuals for ATVs of this class). Manual Type Type: Workshop Service Repair Manual Language Language: English Format File Format: PDF (Portable Document Format) 📖 Manual Coverage Systems Covered Engine Mechanical: Complete engine disassembly, inspection, repair, and reassembly. Includes cylinder head, piston, crankshaft, valve train, lubrication system, cooling system. Engine Fuel System: Fuel injection system (EFI) components, fuel pump, injectors, pressure regulator, throttle body, diagnostics. Transmission Drivetrain: Automatic transmission (CVT), drive belts, clutches, gearbox, differentials, axles, driveshafts, U-joints, maintenance, and repair. Brakes: Hydraulic brake system, brake calipers, master cylinders, brake lines, brake pads, rotors, bleeding procedures, parking brake. Suspension Steering: Front and rear suspension systems, shock absorbers, springs, control arms, ball joints, tie rods, steering column, steering rack, wheel alignment. Electrical Lighting: Battery, starter motor, charging system (alternator/stator), ignition system, lighting circuits, fuses, relays, wiring diagrams, switches. Bodywork Chassis: Frame inspection and repair, body panels, plastics, fenders, racks, seat, handlebars, graphics, trim. Cooling System: Radiator, cooling fan, thermostat, coolant hoses, fluid specifications, flushing and refilling procedures. Exhaust System: Exhaust pipes, muffler, catalytic converter (if applicable), gasket replacement. Lubrication System: Oil pump, oil filter, oil passages, lubrication points, oil capacity and type. Procedures Included Routine Maintenance: Oil changes, filter replacements, spark plug service, air filter cleaning/replacement, lubrication points, brake checks, tire pressure. Troubleshooting: Diagnostic charts, symptom-based troubleshooting for engine, electrical, transmission, and chassis issues. Major Repairs: Complete engine rebuild, transmission overhaul, suspension component replacement, brake caliper rebuild, steering system repair. Component Replacement: Detailed instructions for replacing individual components like fuel injectors, water pump, starter motor, headlights, etc. Electrical Diagnostics: Wiring diagrams interpretation, testing of electrical circuits, voltage and resistance measurements. Torque Specifications: Precise torque values for critical fasteners throughout the vehicle, ensuring proper assembly and preventing component failure. Special Tools: Identification and usage of specialized tools required for specific repair or maintenance procedures. Technical Depth Depth: Comprehensive factory-level detail, suitable for both DIY enthusiasts and professional mechanics. Covers full disassembly and reassembly. 📊 Manual Specifications File Format Searchable Text: Yes, typically PDF manuals are text-searchable for quick information retrieval. Printable: Yes, all pages are stated to be printable. Digital Rights: Downloadable and usable on PC-based Windows operating systems and Mac. Print Quality Image Resolution: High-resolution, with detailed illustrations and hundreds of photos. Binding Type Binding: N/A (Digital PDF format) Paper Type Paper Type: N/A (Digital PDF format) ⚙️ Engine Specifications Primary Engine Engine Type: 4-stroke, Single Cylinder, SOHC (Single Overhead Camshaft) Displacement: Approximately 400cc - 425cc (Specific variants may exist for 400 and 425 models). Cooling System: Liquid-cooled Bore X Stroke: Specific values not provided, but typical for this displacement range. Performance Horsepower: Estimated 25-30 HP (typical for this engine size and configuration). Torque: Estimated 20-25 lb-ft (typical for this engine size and configuration). Fuel System Fuel Delivery: Electronic Fuel Injection (EFI) with automatic choke. Fuel Type: Unleaded gasoline Engine Management Ignition System: CDI (Capacitor Discharge Ignition) or ECU controlled. 🔧 Transmission Standard Transmission Type: Automatic Continuously Variable Transmission (CVT) with High/Low range and Reverse. Optional Optional Gearbox: N/A (CVT is standard). Features Drive System: Shaft drive, selectable 4x4 with front differential lock. Transmission Fluid: Specific CVT fluid type required (refer to manual for exact specification and capacity). 📐 Dimensions Exterior Length: Approx. 80-85 inches (Varies slightly by model year and configuration). Width: Approx. 45-48 inches (Varies slightly). Height: Approx. 45-48 inches (Varies slightly). Weights Dry Weight: Approx. 600-650 lbs (Varies). Ground Clearance: Approx. 10-12 inches. Cargo Front Rack Capacity: Approx. 45 kg (100 lbs). Rear Rack Capacity: Approx. 90 kg (200 lbs). Towing Towing Capacity: Approx. 500 kg (1100 lbs) (Often recommended to check local regulations and vehicle limitations). Tires Front Tire Size: Typically 25x8-12 or similar. Rear Tire Size: Typically 25x10-12 or similar. 🛡️ Safety Features Ratings Atv Safety Standards: Designed to meet relevant ATV safety standards. Refer to owner's manual for specific advisories. Active Features Braking System: Hydraulic disc brakes (front and rear), parking brake. Engine Braking: CVT provides engine braking effect when decelerating. Passive Features...
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Type: Atv
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Sku: 56889
Collections: ALL ATV Powersports

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Tgb Blade 425 400 Atv Workshop Service Repair Manual
🏷️ Basic Information
Identification
Make:
TGB
Model:
Blade 425 / Blade 400
Vehicle Type:
All-Terrain Vehicle (ATV)
Codes
Product Code:
TGB-BLADE425-400-SRM-PDF
👋 Introduction
Market Position
Segment:
Mid-size utility ATV segment, known for its blend of performance, versatility, and value.
Competitive Analysis
Competitors:
Competes with models from brands like Polaris (Sportsman series), Can-Am (Outlander series), Yamaha (Grizzly series), and Honda (FourTrax series) in the 400-500cc displacement class.
Key Features
Target Audience:
Suitable for recreational riders, hunters, farmers, and general utility tasks requiring reliable off-road capability.
Value Proposition:
Offers a feature-rich platform at a competitive price point, emphasizing durability and ease of maintenance.
📋 Manual Details
Coverage Areas
Primary Coverage:
TGB Blade 425 and TGB Blade 400 ATVs
Specific Model Years:
Not specified, assumed to cover relevant production years for 425/400 models.
Page Count
Estimated Page Count:
Estimated 500+ pages (based on typical comprehensive workshop manuals for ATVs of this class).
Manual Type
Type:
Workshop Service Repair Manual
Language
Language:
English
Format
File Format:
PDF (Portable Document Format)
📖 Manual Coverage
Systems Covered
Engine Mechanical:
Complete engine disassembly, inspection, repair, and reassembly. Includes cylinder head, piston, crankshaft, valve train, lubrication system, cooling system.
Engine Fuel System:
Fuel injection system (EFI) components, fuel pump, injectors, pressure regulator, throttle body, diagnostics.
Transmission Drivetrain:
Automatic transmission (CVT), drive belts, clutches, gearbox, differentials, axles, driveshafts, U-joints, maintenance, and repair.
Brakes:
Hydraulic brake system, brake calipers, master cylinders, brake lines, brake pads, rotors, bleeding procedures, parking brake.
Suspension Steering:
Front and rear suspension systems, shock absorbers, springs, control arms, ball joints, tie rods, steering column, steering rack, wheel alignment.
Electrical Lighting:
Battery, starter motor, charging system (alternator/stator), ignition system, lighting circuits, fuses, relays, wiring diagrams, switches.
Bodywork Chassis:
Frame inspection and repair, body panels, plastics, fenders, racks, seat, handlebars, graphics, trim.
Cooling System:
Radiator, cooling fan, thermostat, coolant hoses, fluid specifications, flushing and refilling procedures.
Exhaust System:
Exhaust pipes, muffler, catalytic converter (if applicable), gasket replacement.
Lubrication System:
Oil pump, oil filter, oil passages, lubrication points, oil capacity and type.
Procedures Included
Routine Maintenance:
Oil changes, filter replacements, spark plug service, air filter cleaning/replacement, lubrication points, brake checks, tire pressure.
Troubleshooting:
Diagnostic charts, symptom-based troubleshooting for engine, electrical, transmission, and chassis issues.
Major Repairs:
Complete engine rebuild, transmission overhaul, suspension component replacement, brake caliper rebuild, steering system repair.
Component Replacement:
Detailed instructions for replacing individual components like fuel injectors, water pump, starter motor, headlights, etc.
Electrical Diagnostics:
Wiring diagrams interpretation, testing of electrical circuits, voltage and resistance measurements.
Torque Specifications:
Precise torque values for critical fasteners throughout the vehicle, ensuring proper assembly and preventing component failure.
Special Tools:
Identification and usage of specialized tools required for specific repair or maintenance procedures.
Technical Depth
Depth:
Comprehensive factory-level detail, suitable for both DIY enthusiasts and professional mechanics. Covers full disassembly and reassembly.
📊 Manual Specifications
File Format
Searchable Text:
Yes, typically PDF manuals are text-searchable for quick information retrieval.
Printable:
Yes, all pages are stated to be printable.
Digital Rights:
Downloadable and usable on PC-based Windows operating systems and Mac.
Print Quality
Image Resolution:
High-resolution, with detailed illustrations and hundreds of photos.
Binding Type
Binding:
N/A (Digital PDF format)
Paper Type
Paper Type:
N/A (Digital PDF format)
⚙️ Engine Specifications
Primary Engine
Engine Type:
4-stroke, Single Cylinder, SOHC (Single Overhead Camshaft)
Displacement:
Approximately 400cc - 425cc (Specific variants may exist for 400 and 425 models).
Cooling System:
Liquid-cooled
Bore X Stroke:
Specific values not provided, but typical for this displacement range.
Performance
Horsepower:
Estimated 25-30 HP (typical for this engine size and configuration).
Torque:
Estimated 20-25 lb-ft (typical for this engine size and configuration).
Fuel System
Fuel Delivery:
Electronic Fuel Injection (EFI) with automatic choke.
Fuel Type:
Unleaded gasoline
Engine Management
Ignition System:
CDI (Capacitor Discharge Ignition) or ECU controlled.
🔧 Transmission
Standard
Transmission Type:
Automatic Continuously Variable Transmission (CVT) with High/Low range and Reverse.
Optional
Optional Gearbox:
N/A (CVT is standard).
Features
Drive System:
Shaft drive, selectable 4x4 with front differential lock.
Transmission Fluid:
Specific CVT fluid type required (refer to manual for exact specification and capacity).
📐 Dimensions
Exterior
Length:
Approx. 80-85 inches (Varies slightly by model year and configuration).
Width:
Approx. 45-48 inches (Varies slightly).
Height:
Approx. 45-48 inches (Varies slightly).
Weights
Dry Weight:
Approx. 600-650 lbs (Varies).
Ground Clearance:
Approx. 10-12 inches.
Cargo
Front Rack Capacity:
Approx. 45 kg (100 lbs).
Rear Rack Capacity:
Approx. 90 kg (200 lbs).
Towing
Towing Capacity:
Approx. 500 kg (1100 lbs) (Often recommended to check local regulations and vehicle limitations).
Tires
Front Tire Size:
Typically 25x8-12 or similar.
Rear Tire Size:
Typically 25x10-12 or similar.
🛡️ Safety Features
Ratings
Atv Safety Standards:
Designed to meet relevant ATV safety standards. Refer to owner's manual for specific advisories.
Active Features
Braking System:
Hydraulic disc brakes (front and rear), parking brake.
Engine Braking:
CVT provides engine braking effect when decelerating.
Passive Features
Lighting:
Dual front headlights, rear tail/brake light.
Ergonomics:
Handlebar controls, seating position designed for rider comfort and control.
💡 Technology Features
Infotainment
Instrument Cluster:
Digital LCD display showing speedometer, odometer, trip meter, fuel gauge, 4x4 indicator, and warning lights.
Driver Assistance
Selectable 4Wd:
Electronic push-button engagement for 4-wheel drive.
Connectivity
Charging Port:
Likely equipped with a 12V auxiliary power outlet for charging accessories or devices.
🔧 Maintenance
Service Intervals
Engine Oil Change:
Typically every 100-200 operating hours or annually, whichever comes first. (Refer to specific manual for exact intervals).
Air Filter Service:
Inspect every 20-40 operating hours, clean or replace as needed, especially in dusty conditions.
Spark Plug Replacement:
Typically every 1000-2000 operating hours or as per manual recommendations.
Brake Fluid Flush:
Recommended every 1-2 years.
Cvt Belt Inspection:
Inspect annually or every 100 operating hours for wear and damage.
Fluid Specifications
Engine Oil Type:
Likely SAE 10W-40 or 20W-50 motorcycle or ATV-specific oil meeting JASO MA/MA2 standards. (Verify exact API/JASO rating in manual).
Engine Oil Capacity:
Approx. 1.5-2.0 liters (refer to manual for precise capacity).
Coolant Type:
Ethylene glycol-based antifreeze coolant, mixed with distilled water (50/50 ratio). (Verify specific type).
Brake Fluid Type:
DOT 3 or DOT 4 hydraulic brake fluid (Verify specific rating in manual).
Known Issues
Common Wear Items:
CVT belt wear, suspension bushings, ball joints, wheel bearings, brake pads due to off-road usage.
Potential Electrical Gremlins:
Wiring harness integrity, switch reliability, especially after prolonged use or exposure to elements.
Fuel System Maintenance:
EFI injector clogging if contaminated fuel is used; regular fuel stabilizer recommended for storage.
📚 Vehicle History
Brand Heritage
Manufacturer:
TGB (Taiwan Golden Bee) is a well-established Taiwanese manufacturer known for scooters and ATVs.
Model Evolution
Lineage:
The Blade series represents TGB's line of utility ATVs, with the 400 and 425 models being part of their mid-displacement offerings.
Production
Production Period:
Models likely produced from the mid-2000s to the present, with updates and refinements over the years.
🏆 Awards & Recognition
Recognitions
Industry Awards:
No specific industry awards are widely publicized for this model, but TGB products are generally recognized for their value and reliability in their class.
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