TGB TARGET 400 425 ATV Full Service & Repair Manual
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🏷️ Basic Information Identification Make: TGB Model: Target Variant: 400 / 425 Product Type: Service & Repair Manual Product Format: PDF Download 👋 Introduction Market Position Vehicle Type: All-Terrain Vehicle (ATV) Brand Positioning: TGB (Taiwan Golden Bee) is known for producing robust and capable ATVs and scooters. Competitive Analysis Competitors: Polaris, Can-Am, Yamaha, Suzuki, Arctic Cat (in the ATV segment) Key Features Manual Value Proposition: Provides factory-level repair and maintenance information, empowering owners and technicians. Manual Advantage: Eliminates the need for costly dealership service for many tasks. 📋 Manual Details Coverage Areas Manual Type: Factory Service & Repair Workshop Manual Language: English (assumed, typical for factory manuals) Coverage Scope: All repairs, servicing, and troubleshooting procedures Page Count Estimated Page Count: Hundreds of pages (specific count not provided, but implies comprehensive nature) Format Features Download Availability: Instant download Device Compatibility: Computers (Windows & MAC), tablets, smartphones Licensing Licensing Model: Lifetime use, no expiry dates, no renewal fees Multi Device Use: Yes, usable on multiple computers Print Features Print Capability: Print single pages or entire manual 📖 Manual Coverage Systems Covered Engine System: Complete engine overhaul, disassembly, assembly, diagnostics, tuning Fuel System: Fuel injection system, fuel pump, injectors, fuel lines, fuel tank maintenance Cooling System: Radiator, coolant hoses, water pump, thermostat, fan system maintenance and repair Ignition System: Ignition coils, spark plugs, CDI unit, timing diagnostics Exhaust System: Muffler, exhaust pipe inspection and replacement Transmission System: Automatic transmission operation, maintenance, troubleshooting, internal components Drivetrain System: Drive shafts, CV joints, differentials, clutch system (if applicable), final drive maintenance Brake System: Brake pads, rotors, calipers, brake lines, hydraulic system bleeding, parking brake Suspension System: Front and rear suspension components, shocks, springs, control arms, bushings, alignment specifications Steering System: Steering rack, tie rods, steering column, power steering system (if applicable) Electrical System: Wiring diagrams, battery, charging system, starter motor, lighting, fuses, relays Lighting System: Headlights, taillights, brake lights, turn signals, electrical troubleshooting for lights Instrumentation: Dashboard indicators, gauges, speedometer, fuel level sensor diagnostics Body And Frame: Frame inspection, body panel removal/installation, fender, plastics, seat maintenance Plastics And Trim: Removal and installation of plastic body panels and trim pieces Wheels And Tires: Tire pressure, tire wear inspection, wheel lug nut torque specifications Procedures Included Maintenance Procedures: Scheduled maintenance, oil changes, filter replacements, fluid checks and changes Troubleshooting Guides: Systematic diagnostic procedures for common and uncommon faults Repair Procedures: Step-by-step instructions for component repair and replacement Disassembly Assembly: Detailed procedures for taking apart and reassembling vehicle components Wiring Diagrams: Comprehensive electrical wiring schematics for all systems Diagnostic Codes: Explanation and troubleshooting for diagnostic trouble codes (DTCs) if applicable Technical Depth Depth Of Coverage: Comprehensive from basic maintenance to full engine and transmission rebuilds Visual Aids: Hundreds of detailed photos and diagrams Diagram Type: Highly detailed exploded diagrams Target Audience: Professional mechanics, technicians, and knowledgeable DIY owners 📊 Manual Specifications File Format File Type: PDF Searchable Text: Likely searchable text within PDF (standard for factory manuals) Print Quality Print Resolution: High resolution for clear image reproduction (implied by 'detailed photos & diagrams') Binding Type Binding Type Digital: N/A (Digital Download) Paper Type Paper Type Digital: N/A (Digital Download) ⚙️ Engine Specifications Primary Engine Engine Type: Single-cylinder, 4-stroke (typical for TGB Target models) Displacement 400: Approximately 400cc (specific bore/stroke not provided, but implied by model name) Displacement 425: Approximately 425cc (specific bore/stroke not provided, but implied by model name) Performance Horsepower Range: Likely in the 25-35 HP range, typical for this displacement and class of ATV (exact figures not provided). Torque Range: Moderate torque output for off-road capability (exact figures not provided). Fuel System Fuel Delivery: Electronic Fuel Injection (EFI) - standard on modern ATVs of this type. Cooling System Cooling Method: Liquid-cooled (typical for performance ATVs) Lubrication Oil Type: Likely a high-quality synthetic ATV-specific oil, e.g., SAE 10W-40 API SG or higher (specific viscosity and API rating to be confirmed in manual). Oil Capacity: Approximately 2.0 - 2.5 liters (including oil filter, to be confirmed in manual). Spark Plugs Spark Plug Type: NGK CR7E or equivalent (specific part number to be confirmed in manual). 🔧 Transmission Standard Transmission Transmission Type: Automatic CVT (Continuously Variable Transmission) with Hi/Lo range and Reverse Optional Transmission Optional Gearbox: N/A (CVT is standard for this class) Features Drive Modes: 2WD/4WD selectable (often with locking differential on front axle) Final Drive: Shaft drive (typical for ATVs) 📐 Dimensions Exterior Length: Typically around 2000-2100 mm (specifics vary by sub-model, refer to manual for exact dimensions). Width: Typically around 1050-1150 mm (specifics vary by sub-model, refer to manual for exact dimensions). Height: Typically around 1150-1250 mm (specifics vary by sub-model, refer to manual for exact dimensions). Weights Dry Weight: Likely in the 280-320 kg range (specifics vary, refer to manual for exact weight). Payload Capacity: Typically 150-200 kg (refer to manual for exact figure). Towing Capacity:...
Scheduled maintenance, oil changes, filter replacements, fluid checks and changes
Troubleshooting Guides:
Systematic diagnostic procedures for common and uncommon faults
Repair Procedures:
Step-by-step instructions for component repair and replacement
Disassembly Assembly:
Detailed procedures for taking apart and reassembling vehicle components
Wiring Diagrams:
Comprehensive electrical wiring schematics for all systems
Diagnostic Codes:
Explanation and troubleshooting for diagnostic trouble codes (DTCs) if applicable
Technical Depth
Depth Of Coverage:
Comprehensive from basic maintenance to full engine and transmission rebuilds
Visual Aids:
Hundreds of detailed photos and diagrams
Diagram Type:
Highly detailed exploded diagrams
Target Audience:
Professional mechanics, technicians, and knowledgeable DIY owners
📊 Manual Specifications
File Format
File Type:
PDF
Searchable Text:
Likely searchable text within PDF (standard for factory manuals)
Print Quality
Print Resolution:
High resolution for clear image reproduction (implied by 'detailed photos & diagrams')
Binding Type
Binding Type Digital:
N/A (Digital Download)
Paper Type
Paper Type Digital:
N/A (Digital Download)
⚙️ Engine Specifications
Primary Engine
Engine Type:
Single-cylinder, 4-stroke (typical for TGB Target models)
Displacement 400:
Approximately 400cc (specific bore/stroke not provided, but implied by model name)
Displacement 425:
Approximately 425cc (specific bore/stroke not provided, but implied by model name)
Performance
Horsepower Range:
Likely in the 25-35 HP range, typical for this displacement and class of ATV (exact figures not provided).
Torque Range:
Moderate torque output for off-road capability (exact figures not provided).
Fuel System
Fuel Delivery:
Electronic Fuel Injection (EFI) - standard on modern ATVs of this type.
Cooling System
Cooling Method:
Liquid-cooled (typical for performance ATVs)
Lubrication
Oil Type:
Likely a high-quality synthetic ATV-specific oil, e.g., SAE 10W-40 API SG or higher (specific viscosity and API rating to be confirmed in manual).
Oil Capacity:
Approximately 2.0 - 2.5 liters (including oil filter, to be confirmed in manual).
Spark Plugs
Spark Plug Type:
NGK CR7E or equivalent (specific part number to be confirmed in manual).
🔧 Transmission
Standard Transmission
Transmission Type:
Automatic CVT (Continuously Variable Transmission) with Hi/Lo range and Reverse
Optional Transmission
Optional Gearbox:
N/A (CVT is standard for this class)
Features
Drive Modes:
2WD/4WD selectable (often with locking differential on front axle)
Final Drive:
Shaft drive (typical for ATVs)
📐 Dimensions
Exterior
Length:
Typically around 2000-2100 mm (specifics vary by sub-model, refer to manual for exact dimensions).
Width:
Typically around 1050-1150 mm (specifics vary by sub-model, refer to manual for exact dimensions).
Height:
Typically around 1150-1250 mm (specifics vary by sub-model, refer to manual for exact dimensions).
Weights
Dry Weight:
Likely in the 280-320 kg range (specifics vary, refer to manual for exact weight).
Payload Capacity:
Typically 150-200 kg (refer to manual for exact figure).
Towing Capacity:
Typically 300-500 kg (refer to manual for exact figure).
Wheels Tires
Front Tire Size:
Commonly 25x8-12 or 26x8-12 (specifics to be confirmed in manual).
Rear Tire Size:
Commonly 25x10-12 or 26x10-12 (specifics to be confirmed in manual).
Wheel Bolt Pattern:
Likely 4x110 mm or 4x115 mm (specifics to be confirmed in manual).
Wheel Offset:
Refer to manual for specific offset details.
🛡️ Safety Features
Ratings
Atv Safety Standards:
Compliance with relevant ATV safety standards (e.g., ANSI in the US) is expected.
Active Features
Braking System:
Hydraulic disc brakes on all wheels (typical).
Engine Braking:
Engine braking provided by CVT system.
Passive Features
Roll Over Protection:
No inherent rollover protection beyond the rider's control; emphasis on rider safety gear.
Lighting:
Dual headlights, taillight, brake light for visibility.
💡 Technology Features
Infotainment
Infotainment Features:
Basic instrumentation only; no complex infotainment systems expected on this model.
Driver Assistance
Driver Assistance Features:
Basic electronic fuel injection and possibly electronic shifting aids, but no advanced driver assistance systems (ADAS).
Connectivity
Connectivity Features:
N/A (No integrated connectivity features).
🔧 Maintenance
Service Intervals
Initial Service:
First service typically at 20 hours or 1 month, covering oil change, filter inspection, and general check-over.
Regular Oil Change:
Every 100 hours or 6 months (standard interval, confirm in manual).
Air Filter Cleaning:
Check every 20 hours, clean as needed, replace as needed (depending on operating conditions).
Spark Plug Replacement:
Every 100 hours or 1 year (confirm in manual).
Valve Clearance Adjustment:
Typically every 200-300 hours or 1-2 years (critical for engine performance, confirm in manual).
Fluid Specifications
Engine Oil Viscosity:
SAE 10W-40 recommended (confirm in manual for specific API rating).
Coolant Type:
Ethylene glycol-based antifreeze (e.g., Prestone 50/50 mix) suitable for all-aluminum engines (confirm specific type and mixture ratio in manual).
Brake Fluid Type:
DOT 3 or DOT 4 hydraulic brake fluid (confirm in manual).
Differential Oil Type:
Likely SAE 80W-90 hypoid gear oil for front and rear differentials (confirm in manual).
Known Issues
Common Atv Issues:
Overheating due to coolant loss or fan issues, CVT belt wear or slippage, carburetor (if older models) or EFI sensor issues, electrical connector corrosion, suspension component wear.
📚 Vehicle History
Brand Heritage
Manufacturer Origin:
TGB is a brand of SYM (Sanyang Motor Co., Ltd.) based in Taiwan.
Model Evolution
Target Series History:
The Target series has been TGB's offering in the mid-size to utility ATV segment, evolving with engine sizes and features over the years.
Production
Production Years:
While specific years for the 400/425 are not stated, this model likely saw production in the mid-2000s to early 2010s, with updates and variations.
🏆 Awards & Recognition
Recognitions
Brand Awards:
TGB often receives positive reviews for value and durability in the ATV market, though specific awards for the Target 400/425 may vary.
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