🏷️ Basic Information Identification Make: Toyota Model: Electric Forklift Truck Vehicle Type: Electric Forklift Truck Codes Product Name: Toyota Forklift Truck 7FB10 7FB14 7FB15 7FB18 7FB20 7FB25 7FB30 7FBH10 7FBH14 7FBH15 7FBH18 7FBH20 7FBH25 7FBJ35 👋 Introduction Market Position Market Position: Toyota's 7FB series electric forklifts are renowned for their reliability, efficiency, and advanced features, positioning them as premium offerings in the industrial material handling market. This manual directly supports the maintenance and repair needs of these high-performance machines. Brand Reputation: Toyota is globally recognized for its quality, durability, and innovation in material handling equipment, making this manual a valuable resource for maintaining their forklifts. Competitive Analysis Competitive Analysis: Competes with other major electric forklift manufacturers such as Komatsu, Mitsubishi, and Crown. The 7FB series often differentiates itself through its AC drive technology, emphasis on operator ergonomics, and advanced safety features like SAS, all of which are detailed in this service manual. Key Features Key Features: AC electric drive system, SAS (System of Active Stability) for enhanced safety, ergonomic operator compartment, robust construction, and a comprehensive range of models catering to diverse lifting capacities. Manual Utility: Designed to assist operators, maintenance personnel, and repair technicians in operating, maintaining, and repairing the specified Toyota electric forklift models. 📋 Manual Details Coverage Areas Covered Models: • 7FB10 • 7FB14 • 7FB15 • 7FB18 • 7FB20 • 7FB25 • 7FB30 • 7FBH10 • 7FBH14 • 7FBH15 • 7FBH18 • 7FBH20 • 7FBH25 • 7FBJ35 Accessory Coverage: Covers components and systems related to optional features, particularly the SAS (System of Active Stability). Page Count Page Count: 669 Manual Type Manual Type: Original Illustrated Factory Workshop Service Manual Language Language: English Format Format: PDF 📖 Manual Coverage Systems Covered Systems Covered: • General Information • Exterior Views • Vehicle Model & Frame Number Identification • Operational Tips • Jack-up Point & Hoisting • Towing Cautions • SAS (System of Active Stability) Points • Electrical Testers & Standards • Bolt & Nut Tightening Torques • High Pressure Hose Fitting • Wire Rope Suspension Angles & Safe Loads • Component Weights • Lubrication Specifications (Chart, Types, Quantities) • Periodic Maintenance & Replacement Schedules • Battery & Battery Compartment • Service Standards • Charger Systems (On-Vehicle & Off-Vehicle) • Controller Systems (AC Controller, Control Panels) • Electrical System Troubleshooting (Error Codes, No Error Codes) • Motor Systems (Drive, Pump, Power Steering) • Axle Systems (Front & Rear) • Steering Systems • Brake Systems (Front, Parking, Master Cylinder) • Body Components • Material Handling System (Hydraulic Diagrams, Filters, Cylinders, Mast) • Cylinder Systems (Lift, Tilt) • Mast Systems (V, SV, FV, FSV) • Chain Inspection & Adjustment • Fork Removal/Installation/Inspection • Oil Pump & Oil Control Valve Systems • SAS Functions (Sensors, Control Valves) • Wiring Diagrams (With/Without SAS) • Connector Drawings • CPU/Board Connector Drawings Hydraulic System Coverage: Comprehensive coverage of the hydraulic system, including diagrams, components, filters, lift cylinders, tilt cylinders, oil pumps, and oil control valves. Electrical System Coverage: Extensive coverage of the entire electrical system, including controllers, sensors, switches, motors, and troubleshooting guides for common electrical faults. Procedures Included Procedures Included: • Vehicle Operation & Maintenance • Component Removal & Installation • Disassembly, Inspection & Reassembly • Troubleshooting of Electrical and Hydraulic Systems • Troubleshooting based on Error Codes and Symptoms • Adjustment of Control Panels, Switches, and Potentiometers • Brake System Bleeding and Adjustment • Wheel Alignment • Mast Adjustment and Roller Replacement • Chain Inspection and Adjustment • Hydraulic System Testing (Natural Drop, Tilt, Oil Leak Tests) • Charger System Diagnostics and Repair • Motor System Diagnostics and Repair • SAS System Diagnostics and Configuration • Torque Specifications for Fasteners • Lubrication Procedures • Periodic Replacement of Parts and Lubricants Adjustment Procedures: • Accelerator potentiometer adjustment • Brake switch adjustment • Material handling lever switch adjustment • Rear wheel alignment • Mast adjustment • Lift cylinder rod shim adjustment • Braking force inspection and adjustment • Relief pressure inspection and adjustment Testing Procedures: • Circuit tester usage • Braking force inspection • Hydraulic system tests (natural drop, tilt, oil leak) • Timer tests for charger systems • Relief pressure inspections Technical Depth Technical Depth: Comprehensive factory-level diagnostic, repair, and maintenance procedures. Covers all major systems and components, including detailed schematics, specifications, and troubleshooting guides for both standard and optional features like SAS. Schematics Coverage: Includes circuit diagrams and wiring diagrams for both vehicles with and without SAS, providing in-depth electrical system understanding. Diagnostic Coverage: Detailed diagnostic procedures for electrical systems, controller issues, SAS malfunctions, and motor problems, often keyed to specific error codes. 📊 Manual Specifications File Format File Format: PDF File Attributes: PDF, Printable, Searchable Text, Navigation Bookmarks Print Quality Print Quality: Printable Image Detail: Contains high-quality images throughout, aiding in the identification of components and assembly processes. Binding Type Binding Type:...