This manual covers the Toyota 7FGU/7FDU Series Forklift Trucks, including models such as the 7FGU35, 7FDU35, 7FGKU40, 7FDKU40, 7FGU45, 7FDU45, 7FGAU50, 7FDAU50, 7FGU60, 7FDU60, 7FGU70, 7FDU70, 7FGU80, and 7FDU80. These forklifts are designed for heavy-duty industrial material handling and are recognized for Toyota's commitment to reliability and engineering quality. The '7F' series represents a generation of robust and high-performing internal combustion engine forklifts, built to meet the demanding needs of various operational environments. This comprehensive Service Repair Workshop Manual provides detailed procedures for all repairs, servicing, and troubleshooting for the specified Toyota forklift models. It covers essential systems including engine service for gasoline and dual-fuel configurations, powertrain systems, hydraulic systems, electrical systems, and chassis components. The manual includes step-by-step instructions, diagnostic charts, wiring diagrams, and torque specifications, enhanced by detailed photographs and exploded diagrams. Its purpose is to equip owners, mechanics, and technicians with the necessary information to maintain, diagnose, and repair these machines efficiently, minimizing downtime and ensuring optimal performance. 🏷️ Basic Information Identification Make: Toyota Model Series: 7FGU/7FDU Series Forklift Trucks Product Name: Toyota 7FGU35 7FDU35 7FGKU40 7FDKU40 7FGU45 7FDU45 7FGAU50 7FDAU50 7FGU60 7FDU60 7FGU70 7FDU70 7FGU80 7FDU80 Forklift Truck Service Repair Workshop Manual Download PDF 👋 Introduction Market Position Industry Segment: Heavy-duty industrial material handling equipment. Key Features Manual Content: Official factory documentation providing comprehensive repair and maintenance information. Diagnostic Tools: Includes guidance for troubleshooting, vital for minimizing downtime in demanding operational environments. Visual Aids: Extensive use of detailed photographs and exploded diagrams enhances understanding for complex procedures. Value Proposition Accessibility: Instant PDF download allows immediate access for technicians and maintenance staff. 📋 Manual Details Coverage Areas Covered Models: 7FGU35, 7FDU35, 7FGKU40, 7FDKU40, 7FGU45, 7FDU45, 7FGAU50, 7FDAU50, 7FGU60, 7FDU60, 7FGU70, 7FDU70, 7FGU80, 7FDU80 General Coverage: All repairs, servicing, and troubleshooting procedures for the specified Toyota forklift models. Page Count Estimated Pages: Hundreds (specific count not provided, but described as 'hundreds of pages'). Manual Type Type: Service Repair Workshop Manual Language Language: English (Assumed based on product description) Format Format: PDF 📖 Manual Coverage Systems Covered Engine Service: Detailed diagnosis, repair, and overhaul procedures for gasoline (FG) and dual-fuel (FD) engines powering these forklifts. Powertrain Service: Comprehensive coverage of transmission (hydrostatic and torque converter) systems, including diagnosis, repair, and maintenance. Hydraulic Systems: In-depth information on the hydraulic system, including pumps, valves, cylinders, hoses, and troubleshooting for lift, tilt, and steering functions. Electrical Systems: Wiring diagrams, component locations, diagnostic procedures, and repair instructions for the electrical and electronic control systems. Chassis And Frame: Maintenance and repair procedures for the chassis, frame, steering system, and braking system. Operator Compartment: Procedures related to the operator's seat, controls, safety devices, and instrument panel. Procedures Included Preventive Maintenance: Detailed schedules and instructions for routine inspections, lubrication, filter changes, and fluid checks. Troubleshooting: Systematic diagnostic charts and guides for identifying and resolving common and complex operational issues. Component Repair And Overhaul: Step-by-step instructions for disassembling, inspecting, repairing, and reassembling major components like engines, transmissions, hydraulic pumps, and cylinders. Electrical Troubleshooting: Guidance for diagnosing and repairing electrical faults using wiring diagrams and specific test procedures. Torque Specifications: Essential torque values for critical fasteners throughout the forklift to ensure proper assembly and safety. Technical Depth Depth: Comprehensive (covers all repairs, servicing, and troubleshooting). Detail Level: Highly detailed with photos, diagrams, and step-by-step instructions, comparable to professional technician manuals. 📊 Manual Specifications File Format Format: PDF Searchability: Likely searchable text within PDF for efficient information retrieval. Print Quality Print Capability: Printable (single page or entire manual). Binding Type Binding: Not Applicable (Digital Download) Paper Type Paper Type: Not Applicable (Digital Download) Compatibility Os Compatibility: Windows and MAC. Licensing Usage License: Lifetime use, no expiry dates, no renewal fees. Device Compatibility: Usable on multiple computers, tablets, and smartphones. ⚙️ Engine Specifications Primary Engine Options Engine Types: Gasoline (FG models) and Dual-Fuel (FD models) engines. Specific engine models are not detailed in the product description but would be covered within the manual. Engine Details Coverage Engine Overhaul: Procedures for engine disassembly, inspection, rebuilding, and reassembly, including piston, ring, bearing, valve, and cylinder head services. Fuel System Fuel System Coverage: Details on fuel injection or carburetion systems, fuel pumps, filters, and lines for both gasoline and LPG/CNG (dual-fuel) configurations. Cooling System Cooling System Coverage: Information on radiator, thermostat, water pump, and cooling fan maintenance and repair. Ignition System Ignition System Coverage: Procedures for spark plugs, ignition coils, distributors (if applicable), and timing adjustments. 🔧 Transmission Transmission Types Transmission Types Covered: Likely covers both hydrostatic and torque converter automatic transmissions, common in Toyota forklifts of this era. Transmission Service Transmission Overhaul: Detailed procedures for transmission disassembly, inspection, seal replacement, clutch pack service, and hydraulic control unit repair. Transmission Fluids Fluid Specifications: Specific recommendations for transmission fluid type and capacity are detailed within the manual. 📐 Dimensions Lift Capacities Capacity Range: Covers...