Vauxhall Calibra Opel Calibra Complete Workshop Service Repair Manual 1989 1990 1991 1992 1993 1994 1995 1996 1997
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🏷️ Basic Information Identification Make: Vauxhall / Opel Model: Calibra Product Name: Vauxhall Calibra Opel Calibra Complete Workshop Service Repair Manual Generation Model Years Covered: 1989, 1990, 1991, 1992, 1993, 1994, 1995, 1996, 1997 Codes Platform Code: GM Epsilon (based on Vectra A) 👋 Introduction Market Position Positioning: The Vauxhall/Opel Calibra was positioned as a stylish, sporty coupe, offering performance and design appeal in the late 1980s and 1990s. It competed against rivals like the Ford Probe, Honda Prelude, and Toyota Celica. Competitive Analysis Key Competitors: Ford Probe, Honda Prelude, Toyota Celica, Mitsubishi Eclipse, Nissan 240SX Key Features Design Philosophy: Aerodynamic, wedge-shaped design with a low drag coefficient, frameless door windows, and a distinctive large glass rear hatch. Manual Value Proposition: Empowers owners to perform their own maintenance and repairs, saving significant costs. Provides clear, step-by-step instructions with illustrations, making complex tasks manageable for DIY enthusiasts. Aerodynamic Efficiency: Boasted one of the lowest drag coefficients for a production car at its launch (Cd = 0.26), contributing to fuel efficiency and high-speed stability. 📋 Manual Details Coverage Areas General Coverage: All models, engines, trims, and transmission types Page Count Estimated Page Count: Likely extensive, covering A-Z procedures. Exact count not specified but typical for complete workshop manuals. Manual Type Manual Type: Complete Workshop Service Repair Manual Language Language: English (implied by product description) Format Format: Downloadable Digital File (PDF) Accessibility: Accessible on PC, Mac, tablets, and smartphones with Adobe Reader. Enables printing of specific sections for workshop use. 📖 Manual Coverage Systems Covered Powertrain: Engine, fuel system, ignition system, cooling system, exhaust system, transmission (manual and automatic), driveline, clutch Chassis: Suspension (front and rear), steering system, braking system (ABS included), wheels, tires Electrical: Battery, charging system, starting system, lighting, instrumentation, body electricals, wiring diagrams, ECUs, sensors Body: Body structure, panels, doors, windows, glass, sunroof, interior trim, seats, HVAC system Climate Control: Operation, maintenance, and repair of the heating, ventilation, and air conditioning (HVAC) system, including refrigerant handling (where applicable by law). Procedures Included Maintenance: Scheduled maintenance, oil changes, filter replacements, fluid checks and changes, spark plug replacement, belt replacement Repair: Engine overhaul, transmission repair, brake caliper and disc replacement, suspension component replacement, electrical component diagnosis and repair, body panel repair Diagnostics: Troubleshooting common problems, diagnostic procedures for engine, transmission, brakes, and electrical systems, reading fault codes (where applicable) Bodywork Repair: Panel replacement, rust repair techniques, glass replacement, bumper repair and replacement, interior trim fitting and repair. Wiring Diagrams: Comprehensive wiring diagrams for all major electrical systems, including engine management, lighting, interior electronics, and safety systems. Technical Depth Depth Of Coverage: Comprehensive, A-Z. Covers routine maintenance to major overhauls and complex electrical diagnostics. Engine Rebuild Scope: Includes engine disassembly, inspection of components (pistons, rings, bearings, valves, camshafts), cylinder head servicing, crankshaft and connecting rod procedures, and engine reassembly with torque specifications. Transmission Repair Scope: Covers manual gearbox overhaul (gear selection, bearing replacement) and automatic transmission servicing, including torque converter and valve body troubleshooting (where applicable). Diagnostic Tools: Guidance on using common diagnostic tools and interpreting sensor data and fault codes for troubleshooting. 📊 Manual Specifications File Format File Format: PDF Print Quality Print Quality: High quality, designed for printing of individual pages or entire manual Binding Type Binding Type: Digital (no physical binding) Paper Type Paper Type: Digital (printable on user's choice of paper) ⚙️ Engine Specifications Primary Engine Engine Codes And Displacements: C20NE (2.0L 8v SOHC), C20XE (2.0L 16v DOHC 'Redtop'), X20XEV (2.0L 16v DOHC Ecotec), C30SEJ (3.0L V6 DOHC), C25XE (2.5L V6 DOHC, later designated C25XE/X25XE for Vectra-based V6s used in Calibra) Performance 2.0I (C20Ne) Output: Approx. 115 PS (113 bhp; 85 kW) and 170 Nm (125 lb-ft) torque 2.0I 16V (C20Xe 'Redtop') Output: Approx. 150 PS (148 bhp; 110 kW) and 196 Nm (145 lb-ft) torque 2.5 V6 (C25Xe/X25Xe) Output: Approx. 170 PS (168 bhp; 125 kW) and 225 Nm (166 lb-ft) torque 2.0I 16V Turbo 4X4 Output: Approx. 204 PS (201 bhp; 150 kW) and 280 Nm (207 lb-ft) torque Fuel System Fuel Injection Type: Multi-point fuel injection (MPI) for most engines, including advanced Bosch Motronic systems for later models. 🔧 Transmission Standard Manual Transmission Options: 5-speed manual (F16, F18, F20, F28 for turbo models) Optional Automatic Transmission Options: 4-speed automatic (e.g., AW03-71LE) Features Drivetrain Options: Front-wheel drive (FWD) and All-wheel drive (4x4/AWD) available, particularly with the 2.0L turbo (Calibra Turbo 4x4) and 2.5L V6 models. 📐 Dimensions Exterior Length: Approx. 4492 mm (176.85 in) Width: Approx. 1705 mm (67.13 in) Height: Approx. 1325 mm (52.17 in) Wheelbase: Approx. 2573 mm (101.30 in) Cargo Cargo Volume: Approx. 340 liters (12.0 cu ft) with rear seats up, significantly more with seats folded due to large hatch. Weights Curb Weight Range: Approx. 1200-1500 kg (2645-3307 lbs) depending on engine and drivetrain. 🛡️ Safety Features Ratings Crash Test Performance: Euro NCAP...
The Vauxhall/Opel Calibra was positioned as a stylish, sporty coupe, offering performance and design appeal in the late 1980s and 1990s. It competed against rivals like the Ford Probe, Honda Prelude, and Toyota Celica.
Competitive Analysis
Key Competitors:
Ford Probe, Honda Prelude, Toyota Celica, Mitsubishi Eclipse, Nissan 240SX
Key Features
Design Philosophy:
Aerodynamic, wedge-shaped design with a low drag coefficient, frameless door windows, and a distinctive large glass rear hatch.
Manual Value Proposition:
Empowers owners to perform their own maintenance and repairs, saving significant costs. Provides clear, step-by-step instructions with illustrations, making complex tasks manageable for DIY enthusiasts.
Aerodynamic Efficiency:
Boasted one of the lowest drag coefficients for a production car at its launch (Cd = 0.26), contributing to fuel efficiency and high-speed stability.
📋 Manual Details
Coverage Areas
General Coverage:
All models, engines, trims, and transmission types
Page Count
Estimated Page Count:
Likely extensive, covering A-Z procedures. Exact count not specified but typical for complete workshop manuals.
Manual Type
Manual Type:
Complete Workshop Service Repair Manual
Language
Language:
English (implied by product description)
Format
Format:
Downloadable Digital File (PDF)
Accessibility:
Accessible on PC, Mac, tablets, and smartphones with Adobe Reader. Enables printing of specific sections for workshop use.
Body structure, panels, doors, windows, glass, sunroof, interior trim, seats, HVAC system
Climate Control:
Operation, maintenance, and repair of the heating, ventilation, and air conditioning (HVAC) system, including refrigerant handling (where applicable by law).
Procedures Included
Maintenance:
Scheduled maintenance, oil changes, filter replacements, fluid checks and changes, spark plug replacement, belt replacement
Repair:
Engine overhaul, transmission repair, brake caliper and disc replacement, suspension component replacement, electrical component diagnosis and repair, body panel repair
Diagnostics:
Troubleshooting common problems, diagnostic procedures for engine, transmission, brakes, and electrical systems, reading fault codes (where applicable)
Bodywork Repair:
Panel replacement, rust repair techniques, glass replacement, bumper repair and replacement, interior trim fitting and repair.
Wiring Diagrams:
Comprehensive wiring diagrams for all major electrical systems, including engine management, lighting, interior electronics, and safety systems.
Technical Depth
Depth Of Coverage:
Comprehensive, A-Z. Covers routine maintenance to major overhauls and complex electrical diagnostics.
Engine Rebuild Scope:
Includes engine disassembly, inspection of components (pistons, rings, bearings, valves, camshafts), cylinder head servicing, crankshaft and connecting rod procedures, and engine reassembly with torque specifications.
Transmission Repair Scope:
Covers manual gearbox overhaul (gear selection, bearing replacement) and automatic transmission servicing, including torque converter and valve body troubleshooting (where applicable).
Diagnostic Tools:
Guidance on using common diagnostic tools and interpreting sensor data and fault codes for troubleshooting.
📊 Manual Specifications
File Format
File Format:
PDF
Print Quality
Print Quality:
High quality, designed for printing of individual pages or entire manual
Binding Type
Binding Type:
Digital (no physical binding)
Paper Type
Paper Type:
Digital (printable on user's choice of paper)
⚙️ Engine Specifications
Primary Engine
Engine Codes And Displacements:
C20NE (2.0L 8v SOHC), C20XE (2.0L 16v DOHC 'Redtop'), X20XEV (2.0L 16v DOHC Ecotec), C30SEJ (3.0L V6 DOHC), C25XE (2.5L V6 DOHC, later designated C25XE/X25XE for Vectra-based V6s used in Calibra)
Multi-point fuel injection (MPI) for most engines, including advanced Bosch Motronic systems for later models.
🔧 Transmission
Standard
Manual Transmission Options:
5-speed manual (F16, F18, F20, F28 for turbo models)
Optional
Automatic Transmission Options:
4-speed automatic (e.g., AW03-71LE)
Features
Drivetrain Options:
Front-wheel drive (FWD) and All-wheel drive (4x4/AWD) available, particularly with the 2.0L turbo (Calibra Turbo 4x4) and 2.5L V6 models.
📐 Dimensions
Exterior
Length:
Approx. 4492 mm (176.85 in)
Width:
Approx. 1705 mm (67.13 in)
Height:
Approx. 1325 mm (52.17 in)
Wheelbase:
Approx. 2573 mm (101.30 in)
Cargo
Cargo Volume:
Approx. 340 liters (12.0 cu ft) with rear seats up, significantly more with seats folded due to large hatch.
Weights
Curb Weight Range:
Approx. 1200-1500 kg (2645-3307 lbs) depending on engine and drivetrain.
🛡️ Safety Features
Ratings
Crash Test Performance:
Euro NCAP results for contemporary GM vehicles suggest moderate protection. Specific Calibra ratings may vary by test year. Known for its strong safety cell.
Active Features
Available Active Safety:
Anti-lock Braking System (ABS) was a common option, especially on higher-spec models and AWD versions.
Passive Features
Available Passive Safety:
Driver and passenger airbags (standard on later models), crumple zones, reinforced passenger cell, seatbelt pretensioners.
💡 Technology Features
Infotainment
Original Infotainment Features:
AM/FM radio with cassette player (optional CD player), basic speaker systems. Later models offered improved audio.
Driver Assistance
Early Driver Assistance:
ABS (Anti-lock Braking System) was the primary driver assistance system. Cruise control was available on some models.
Connectivity
Connectivity Features:
Limited by era; primarily focused on car stereo connectivity with cassette/CD players. No integrated Bluetooth or USB ports in original design.
🔧 Maintenance
Service Intervals
Oil Change Interval:
Typically every 10,000-15,000 km (6,000-9,000 miles) or 12 months, whichever comes first. Consult specific engine recommendation.
Timing Belt Replacement:
Crucial for C20XE and C25XE/X25XE engines. Interval usually around 60,000 km (37,000 miles) or 4 years. Failure can cause catastrophic engine damage.
Fluid Specifications
Engine Oil Type:
API SG or higher, SAE 10W-40 or 15W-40 typically recommended. Specific viscosity may vary by engine and climate. Ecotec engines may prefer 5W-30 or 5W-40.
Coolant Type:
Ethylene glycol-based coolant, typically GM Type 1 (blue or green) or Type 2 (pink/orange for later Ecotec). Always use a mix of coolant and distilled water (50/50).
Transmission Fluid Type Manual:
API GL-4, SAE 75W-90 or 80W-90 gear oil. Specific clutch fluid for hydraulic systems.
Transmission Fluid Type Automatic:
Dexron-III or equivalent ATF (Automatic Transmission Fluid). Capacity and change intervals vary.
Brake Fluid Type:
DOT 3 or DOT 4, depending on the ABS system specifications.
Power Steering Fluid Type:
Typically Dexron-II/III or specific GM power steering fluid.
Known Issues
Common Problems:
Rust/corrosion (wheel arches, sills, boot floor), suspension wear (bushings, ball joints), electrical gremlins (window regulators, central locking), exhaust system rust, aging plastic components, potential for head gasket issues on higher mileage engines.
C20Xe Specific Issues:
Oil consumption, worn valve stem seals, cam chain tensioner noise, oil leaks from front cover.
📚 Vehicle History
Brand Heritage
Vauxhall Opel Design:
Part of GM's global platform strategy, the Calibra was designed by Opel's chief designer, Erhard Schnell, and aimed to be a halo car for the brand.
Model Evolution
Key Evolutionary Steps:
Introduction of 4x4 drivetrain, more powerful V6 and turbo engines, Ecotec engine updates, and minor cosmetic facelifts throughout its production run.
Production
Production Period:
1989-1997
Manufacturing Locations:
Primarily Rüsselsheim, Germany (Opel) and Ellesmere Port, United Kingdom (Vauxhall).
🏆 Awards & Recognition
Recognitions
Design Awards:
While not extensively documented with specific awards, the Calibra's aerodynamic design was highly praised and contributed to its enduring visual appeal. It was often featured in automotive design discussions.
Ratings
Market Reception:
Generally positive for its styling and handling, though critics sometimes pointed to the base engines being underpowered for the sporty looks. AWD and V6 models offered much better performance.
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