Volkswagn VW GOLF MK1 CABRIOLET Workshop Service Repair Manual
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🏷️ Basic Information Identification Make: Volkswagen Model: Golf Mk1 Cabriolet Model Variant: Golf Mk1 Cabriolet / Scirocco Model Generation: Mk1 Body Style: Convertible / Cabriolet Codes Chassis Code: 155 (Cabriolet) Engine Code Prefix: EV, EW, EZ (typically) 👋 Introduction Market Position Target Audience: DIY enthusiasts, home mechanics, and professional technicians working on Golf Mk1 Cabriolet and related Scirocco models. Key Features Key Feature 1: Comprehensive repair and service information for a classic Volkswagen convertible. Key Feature 2: Intuitive PDF format with detailed visuals for clarity. Key Feature 3: Enables cost savings on routine maintenance and repairs. Key Feature 4: Compatibility with all major operating systems (Windows and Mac). Key Feature 5: Printable pages for convenient workshop use. 📋 Manual Details Coverage Areas Applicable Years: 1985-1993 Covered Models: Volkswagen Golf Mk1 Cabriolet, Volkswagen Scirocco (specific shared components) Page Count Estimated Page Count: Varies, but typically 500+ pages for comprehensive workshop manuals of this era. Manual Type Manual Type: Workshop Service Repair Manual Language Language: English Format Format: Electronic (PDF) 📖 Manual Coverage Systems Covered Engine: Detailed coverage of engine disassembly, assembly, troubleshooting, and component replacement. Cooling System: Radiator, coolant pump, thermostat, hoses, fan, and troubleshooting procedures. Fuel System: Carburetor systems (e.g., Pierburg 2E2) or early fuel injection systems, fuel pump, lines, filter, and tank service. Exhaust System: Exhaust manifolds, pipes, catalytic converter (if applicable), mufflers, and mounting hardware. Emission Control: Components related to emissions such as EGR (Exhaust Gas Recirculation) and PCV (Positive Crankcase Ventilation) systems. Ignition: Distributor, coil, spark plugs, ignition timing, and electronic ignition components. Manual Transmission: Gearbox disassembly, assembly, clutch operation, and shifting mechanisms. Clutch: Clutch disc, pressure plate, release bearing, hydraulic system, and adjustment procedures. Automatic Transmission: Coverage for available automatic transmission variants (if applicable to the specific model years covered). Suspension: Front and rear suspension components, shock absorbers, springs, bushings, and alignment procedures. Brakes: Front disc brakes, rear drum brakes, hydraulic lines, master cylinder, calipers, wheel cylinders, and parking brake. Body And Interior: Body panel repairs, convertible top mechanism, interior trim, seats, dashboard, and sound insulation. Electrical System: Wiring diagrams, battery, alternator, starter, lighting, gauges, fuses, relays, and basic electrical component testing. Procedures Included Maintenance: Oil changes, filter replacements, fluid checks, spark plug replacement, belt adjustments, and general servicing. Troubleshooting: Diagnostic procedures for common engine, electrical, and mechanical issues. Repair: Step-by-step instructions for component removal, repair, and reinstallation. Rebuilds: Comprehensive procedures for engine and transmission rebuilds. Adjustments: Carburetor adjustments, ignition timing, clutch, and brake adjustments. Diagnostics: Flowcharts and symptom-based diagnostics. Technical Depth Depth: Comprehensive. Covers everything from basic maintenance to in-depth mechanical repairs and overhauls. 📊 Manual Specifications File Format File Format: PDF Software Requirements: Adobe Acrobat Reader (free download from Adobe) Delivery Format: ZIP archive (requires extraction software like WinZip or WinRAR) Print Quality Printability: All pages are printable. Binding Type Binding Type: N/A (Digital format) Paper Type Paper Type: N/A (Digital format) Content Type Content Type: Detailed illustrations, step-by-step instructions, pictures, and diagrams. ⚙️ Engine Specifications Primary Engine Engine Type: Water-cooled, 4-cylinder Displacement: 1.8 Liters (1781 cc) Engine Codes: Commonly includes EV, EW, EZ, GU, GS, GX, HT, HP (depending on market and specific model year). Performance Horsepower Range: Approximately 70-112 hp (varies by specific engine code and tuning). Torque Range: Approximately 130-160 Nm (varies by specific engine code). Fuel System Fuel Delivery: Typically single-point or multi-point fuel injection (e.g., Bosch CIS-Jetronic, Digifant) or downdraft carburetors (e.g., Pierburg 2E2) on earlier/base models. Fuel Type: Unleaded gasoline (95 RON recommended) Ignition Ignition System: Distributor-based ignition, often with electronic control on later models. 🔧 Transmission Standard Standard Transmission: 4-speed or 5-speed Manual Transaxle Optional Optional Transmission: 3-speed or 4-speed Automatic Transaxle (depending on market and engine) Features Transmission Fluid Spec: Manual: GL-4 SAE 75W-90 or GL-4 SAE 80W-90. Automatic: ATF Dexron II/III (check specific vehicle requirements). 📐 Dimensions Exterior Length: Approx. 4060 mm (159.8 in) Width: Approx. 1630 mm (64.2 in) Height: Approx. 1330 mm (52.4 in) Wheelbase: Approx. 2400 mm (94.5 in) Weights Curb Weight: Approx. 990 - 1150 kg (2180 - 2535 lbs) depending on engine and equipment. Gross Vehicle Weight Rating: Typically around 1400-1500 kg. 🛡️ Safety Features Passive Features Seatbelts: Standard three-point seatbelts with pre-tensioners on front seats; lap belts for rear occupants. Body Structure: Reinforced A-pillars and side sills for convertible integrity. Active Features Brakes: Front ventilated disc brakes, rear drum brakes. ABS was not standard on most models of this era. Steering: Rack and pinion steering, power steering was optional on later models. 💡 Technology Features Infotainment Infotainment System: Basic factory-fitted radios (AM/FM, cassette player). Aftermarket upgrades are common. Driver Assistance Driver Assistance Features: Limited; primarily basic safety features. No electronic driver aids like traction control or stability control were standard. Connectivity Connectivity Features: None from the factory. Modern connectivity would be through aftermarket head units. 🔧 Maintenance Service Intervals...
Oil changes, filter replacements, fluid checks, spark plug replacement, belt adjustments, and general servicing.
Troubleshooting:
Diagnostic procedures for common engine, electrical, and mechanical issues.
Repair:
Step-by-step instructions for component removal, repair, and reinstallation.
Rebuilds:
Comprehensive procedures for engine and transmission rebuilds.
Adjustments:
Carburetor adjustments, ignition timing, clutch, and brake adjustments.
Diagnostics:
Flowcharts and symptom-based diagnostics.
Technical Depth
Depth:
Comprehensive. Covers everything from basic maintenance to in-depth mechanical repairs and overhauls.
📊 Manual Specifications
File Format
File Format:
PDF
Software Requirements:
Adobe Acrobat Reader (free download from Adobe)
Delivery Format:
ZIP archive (requires extraction software like WinZip or WinRAR)
Print Quality
Printability:
All pages are printable.
Binding Type
Binding Type:
N/A (Digital format)
Paper Type
Paper Type:
N/A (Digital format)
Content Type
Content Type:
Detailed illustrations, step-by-step instructions, pictures, and diagrams.
⚙️ Engine Specifications
Primary Engine
Engine Type:
Water-cooled, 4-cylinder
Displacement:
1.8 Liters (1781 cc)
Engine Codes:
Commonly includes EV, EW, EZ, GU, GS, GX, HT, HP (depending on market and specific model year).
Performance
Horsepower Range:
Approximately 70-112 hp (varies by specific engine code and tuning).
Torque Range:
Approximately 130-160 Nm (varies by specific engine code).
Fuel System
Fuel Delivery:
Typically single-point or multi-point fuel injection (e.g., Bosch CIS-Jetronic, Digifant) or downdraft carburetors (e.g., Pierburg 2E2) on earlier/base models.
Fuel Type:
Unleaded gasoline (95 RON recommended)
Ignition
Ignition System:
Distributor-based ignition, often with electronic control on later models.
🔧 Transmission
Standard
Standard Transmission:
4-speed or 5-speed Manual Transaxle
Optional
Optional Transmission:
3-speed or 4-speed Automatic Transaxle (depending on market and engine)
Features
Transmission Fluid Spec:
Manual: GL-4 SAE 75W-90 or GL-4 SAE 80W-90. Automatic: ATF Dexron II/III (check specific vehicle requirements).
📐 Dimensions
Exterior
Length:
Approx. 4060 mm (159.8 in)
Width:
Approx. 1630 mm (64.2 in)
Height:
Approx. 1330 mm (52.4 in)
Wheelbase:
Approx. 2400 mm (94.5 in)
Weights
Curb Weight:
Approx. 990 - 1150 kg (2180 - 2535 lbs) depending on engine and equipment.
Gross Vehicle Weight Rating:
Typically around 1400-1500 kg.
🛡️ Safety Features
Passive Features
Seatbelts:
Standard three-point seatbelts with pre-tensioners on front seats; lap belts for rear occupants.
Body Structure:
Reinforced A-pillars and side sills for convertible integrity.
Active Features
Brakes:
Front ventilated disc brakes, rear drum brakes. ABS was not standard on most models of this era.
Steering:
Rack and pinion steering, power steering was optional on later models.
💡 Technology Features
Infotainment
Infotainment System:
Basic factory-fitted radios (AM/FM, cassette player). Aftermarket upgrades are common.
Driver Assistance
Driver Assistance Features:
Limited; primarily basic safety features. No electronic driver aids like traction control or stability control were standard.
Connectivity
Connectivity Features:
None from the factory. Modern connectivity would be through aftermarket head units.
🔧 Maintenance
Service Intervals
Oil Change Interval:
Typically every 10,000 km (6,000 miles) or 12 months, whichever comes first.
Air Filter Replacement:
Inspect every 10,000 km, replace as needed or every 30,000 km.
Spark Plug Replacement:
Every 30,000 km (or based on type, e.g., copper vs. platinum).
Fluid Specifications
Engine Oil Spec:
API SG/SH, SAE 10W-40 or 15W-40 (depending on climate). Consult specific owner's manual for exact recommendation.
Coolant Spec:
G11 coolant (ethylene glycol-based) mixed 50/50 with distilled water.
Brake Fluid Spec:
DOT 3 or DOT 4 hydraulic brake fluid.
Known Issues
Known Issue 1:
Carburetor (Pierburg 2E2) vacuum leaks and diaphragm failures leading to poor idle and performance.
Known Issue 2:
Convertible top mechanism wear, leaks, and fabric degradation.
Known Issue 3:
Electrical system issues, particularly wiring harness degradation due to age, corrosion, and poor grounds.
Known Issue 4:
Rust and corrosion, especially in wheel arches, sills, and around the convertible top seals.
Known Issue 5:
Worn suspension bushings and ball joints impacting handling and ride comfort.
📚 Vehicle History
Brand Heritage
Brand:
Volkswagen AG, a German automotive manufacturer renowned for its reliable and practical vehicles, particularly the Beetle and Golf lines.
Model Evolution
Cabriolet Development:
The Golf Cabriolet was developed by Karmann for Volkswagen, based on the Mk1 Golf platform. It replaced the aging VW Beetle Convertible and was produced concurrently with the Mk1 Golf Hatchback.
Production
Production Period:
1979-1993 (for the Mk1 Golf Cabriolet generation)
Manufacturing Locations:
Primarily Osnabrück, Germany (by Karmann).
🏆 Awards & Recognition
Recognitions
Recognition 1:
The Golf Mk1 Cabriolet is widely recognized as a classic and iconic convertible, celebrated for its enduring design and driving experience.
Recognition 2:
Often featured in lists of 'greatest convertibles' or 'cars of the 80s'.
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