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2012 Volvo XC90 Service & Repair Manual

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🏷️ Basic Information Identification Make: Volvo Model: XC90 Year: 2012 Codes Platform Code: P2 👋 Introduction Market Position Positioning: Premium mid-size luxury SUV, known for safety, comfort, and Scandinavian design. Competitive Analysis Competitors: BMW X5, Audi Q7, Mercedes-Benz M-Class, Lexus RX, Acura MDX. Key Features Vehicle Highlights: Spacious interior, available third-row seating, strong emphasis on safety features, comfortable ride, distinctive Volvo styling. Manual Value Proposition Benefit To Owner: Empowers DIY enthusiasts and professional mechanics with factory-level repair and maintenance data, saving time and money. 📋 Manual Details Coverage Areas Primary Coverage: All major mechanical and electrical systems Specific Systems: Engine, Transmission, Drivetrain, Brakes, Suspension, Steering, HVAC, Electrical, Body, Chassis Page Count Estimated Page Count: Thousands (digital format) Manual Type Type: Service and Repair Manual Software Language Language: English Format Format: Online access (web browser based) 📖 Manual Coverage Systems Covered Powertrain: Engine mechanical, lubrication, cooling, fuel, ignition, exhaust, emissions control, turbocharger (if applicable), engine management systems. Transmission Drivetrain: Automatic transmission (AW TF-80SC), manual transmission (if applicable), transfer case, driveshafts, differentials, axles, wheel bearings. Brakes: Front and rear disc brakes, ABS, EBD, Brake assist, parking brake, hydraulic system. Suspension Steering: Front suspension (McPherson strut), rear suspension (multi-link), shock absorbers, springs, bushings, power steering system (hydraulic). Electrical Electronics: Battery, charging system, starter motor, lighting (headlights, taillights, interior), body control modules (BCM), ignition system, power windows, power locks, wipers, horn, infotainment, instrument cluster, SRS (airbag) system, CAN bus communication. HVAC: Air conditioning, heating, ventilation, climate control systems, refrigerant, components. Body Chassis: Body panels, doors, hood, tailgate, bumpers, interior trim, seats, chassis components, corrosion protection. Procedures Included Maintenance: Scheduled maintenance (oil changes, filter replacements, fluid checks), lubrication, inspections. Repair: Component removal and installation, diagnosis, troubleshooting, component testing, calibration. Diagnostics: Diagnostic trouble codes (DTCs), fault tracing, electrical schematic interpretation, sensor testing. Bodywork Repair: Body panel replacement, alignment, cosmetic repair, glass replacement, door mechanism repairs, tailgate repairs. Wiring Diagrams: Detailed electrical schematics for all systems, including component locations and connector pinouts. Technical Depth Depth: Comprehensive, from basic maintenance to in-depth diagnostics and component overhaul. 📊 Manual Specifications File Format Format Details: Web-based, accessible via any modern browser; no installation required. Print Quality Print Quality: N/A (digital format, but printable pages are expected to be high resolution) Binding Type Binding: N/A (digital format) Paper Type Paper Type: N/A (digital format) ⚙️ Engine Specifications Primary Engine Engine Type: Inline 6-cylinder, DOHC, 24-valve Engine Code: B6324S4 (3.2L naturally aspirated) or B6324S5 (3.2L naturally aspirated) Displacement: 3.2 Liters (3192 cc) Performance Horsepower: 235 hp @ 6400 rpm (approximate) Torque: 236 lb-ft @ 3200 rpm (approximate) Fuel System Fuel Delivery: Electronic Fuel Injection (EFI) Fuel Type: Unleaded gasoline 🔧 Transmission Standard Transmission Type: Geartronic™ 6-speed automatic Optional Optional Transmission: None for 2012 model year XC90 3.2L. Features Transmission Features: Front-wheel drive (FWD) standard on 3.2L, All-wheel drive (AWD) optional with Instant Traction™. 📐 Dimensions Exterior Length: 4838 mm (190.5 in) Width: 1898 mm (74.7 in) Height: 1757 mm (69.2 in) Wheelbase: 2857 mm (112.5 in) Cargo Cargo Volume Seats Up: 450 L (15.9 cu ft) Cargo Volume Seats Down: 2437 L (86.0 cu ft) Weights Curb Weight: 2050 kg (4519 lbs) for AWD model (approximate) 🛡️ Safety Features Ratings NHTSA Front Crash: 5-Star IIHS Top Safety Pick: Yes Active Features Active Safety Systems: ABS, EBD, Traction Control (TRACS), Stability Control (DSTC), Roll Stability Control (RSC), optional Blind Spot Information System (BLIS). Passive Features Passive Safety Systems: Advanced front airbags, side-impact airbags, Inflatable Curtain (IC) airbags for all three rows, Whiplash Protection System (WHIPS), three-point seatbelts with pretensioners. 💡 Technology Features Infotainment Infotainment System: Volvo RTI Navigation system with 7-inch display, premium sound system (e.g., Dynaudio or Harman Kardon optional). Driver Assistance Driver Aid Features: Parking sensors (front and rear), rearview camera (optional), Adaptive Cruise Control (ACC - optional on some trims). Connectivity Connectivity Features: Bluetooth for hands-free calling and audio streaming, USB/Auxiliary audio input. 🔧 Maintenance Service Intervals Oil Change Interval: Every 7,500 miles or 12 months, whichever comes first (refer to owner's manual for exact interval based on driving conditions). Engine Air Filter: Inspect every 15,000 miles, replace as needed (typically every 30,000 miles). Cabin Air Filter: Replace every 15,000 miles or 12 months. Transmission Fluid Interval: Under normal driving conditions, typically considered 'lifetime'. However, a fluid change is recommended every 60,000-100,000 miles for longevity. Fluid Specifications Engine Oil Specification: SAE 0W-30 synthetic engine oil meeting Volvo VCC 95200328 specification (or equivalent API SN, ILSAC GF-5). Engine Oil Capacity: 6.9 Liters (7.3 US quarts) Transmission Fluid Specification: AW TF-80SC transmission fluid (e.g., Castrol Transmax Dex VI or equivalent GM DEXRON-VI compliant fluid). Coolant Specification: Volvo VCS (Volvo Coolant System) or Pentofrost A3 (long-life silicate-free coolant) - Green color. Brake Fluid Specification: DOT 4 brake fluid. Known Issues Common Wear Items: Front control arm bushings, rear shock absorbers, O2 sensors, PCV...
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2012 Volvo XC90 Service & Repair Manual
🏷️ Basic Information
Identification
Make:
Volvo
Model:
XC90
Year:
2012
Codes
Platform Code:
P2
👋 Introduction
Market Position
Positioning:
Premium mid-size luxury SUV, known for safety, comfort, and Scandinavian design.
Competitive Analysis
Competitors:
BMW X5, Audi Q7, Mercedes-Benz M-Class, Lexus RX, Acura MDX.
Key Features
Vehicle Highlights:
Spacious interior, available third-row seating, strong emphasis on safety features, comfortable ride, distinctive Volvo styling.
Manual Value Proposition
Benefit To Owner:
Empowers DIY enthusiasts and professional mechanics with factory-level repair and maintenance data, saving time and money.
📋 Manual Details
Coverage Areas
Primary Coverage:
All major mechanical and electrical systems
Specific Systems:
Engine, Transmission, Drivetrain, Brakes, Suspension, Steering, HVAC, Electrical, Body, Chassis
Page Count
Estimated Page Count:
Thousands (digital format)
Manual Type
Type:
Service and Repair Manual Software
Language
Language:
English
Format
Format:
Online access (web browser based)
📖 Manual Coverage
Systems Covered
Powertrain:
Engine mechanical, lubrication, cooling, fuel, ignition, exhaust, emissions control, turbocharger (if applicable), engine management systems.
Transmission Drivetrain:
Automatic transmission (AW TF-80SC), manual transmission (if applicable), transfer case, driveshafts, differentials, axles, wheel bearings.
Brakes:
Front and rear disc brakes, ABS, EBD, Brake assist, parking brake, hydraulic system.
Suspension Steering:
Front suspension (McPherson strut), rear suspension (multi-link), shock absorbers, springs, bushings, power steering system (hydraulic).
Electrical Electronics:
Battery, charging system, starter motor, lighting (headlights, taillights, interior), body control modules (BCM), ignition system, power windows, power locks, wipers, horn, infotainment, instrument cluster, SRS (airbag) system, CAN bus communication.
HVAC:
Air conditioning, heating, ventilation, climate control systems, refrigerant, components.
Body Chassis:
Body panels, doors, hood, tailgate, bumpers, interior trim, seats, chassis components, corrosion protection.
Procedures Included
Maintenance:
Scheduled maintenance (oil changes, filter replacements, fluid checks), lubrication, inspections.
Repair:
Component removal and installation, diagnosis, troubleshooting, component testing, calibration.
Diagnostics:
Diagnostic trouble codes (DTCs), fault tracing, electrical schematic interpretation, sensor testing.
Bodywork Repair:
Body panel replacement, alignment, cosmetic repair, glass replacement, door mechanism repairs, tailgate repairs.
Wiring Diagrams:
Detailed electrical schematics for all systems, including component locations and connector pinouts.
Technical Depth
Depth:
Comprehensive, from basic maintenance to in-depth diagnostics and component overhaul.
📊 Manual Specifications
File Format
Format Details:
Web-based, accessible via any modern browser; no installation required.
Print Quality
Print Quality:
N/A (digital format, but printable pages are expected to be high resolution)
Binding Type
Binding:
N/A (digital format)
Paper Type
Paper Type:
N/A (digital format)
⚙️ Engine Specifications
Primary Engine
Engine Type:
Inline 6-cylinder, DOHC, 24-valve
Engine Code:
B6324S4 (3.2L naturally aspirated) or B6324S5 (3.2L naturally aspirated)
Displacement:
3.2 Liters (3192 cc)
Performance
Horsepower:
235 hp @ 6400 rpm (approximate)
Torque:
236 lb-ft @ 3200 rpm (approximate)
Fuel System
Fuel Delivery:
Electronic Fuel Injection (EFI)
Fuel Type:
Unleaded gasoline
🔧 Transmission
Standard
Transmission Type:
Geartronic™ 6-speed automatic
Optional
Optional Transmission:
None for 2012 model year XC90 3.2L.
Features
Transmission Features:
Front-wheel drive (FWD) standard on 3.2L, All-wheel drive (AWD) optional with Instant Traction™.
📐 Dimensions
Exterior
Length:
4838 mm (190.5 in)
Width:
1898 mm (74.7 in)
Height:
1757 mm (69.2 in)
Wheelbase:
2857 mm (112.5 in)
Cargo
Cargo Volume Seats Up:
450 L (15.9 cu ft)
Cargo Volume Seats Down:
2437 L (86.0 cu ft)
Weights
Curb Weight:
2050 kg (4519 lbs) for AWD model (approximate)
🛡️ Safety Features
Ratings
NHTSA Front Crash:
5-Star
IIHS Top Safety Pick:
Yes
Active Features
Active Safety Systems:
ABS, EBD, Traction Control (TRACS), Stability Control (DSTC), Roll Stability Control (RSC), optional Blind Spot Information System (BLIS).
Passive Features
Passive Safety Systems:
Advanced front airbags, side-impact airbags, Inflatable Curtain (IC) airbags for all three rows, Whiplash Protection System (WHIPS), three-point seatbelts with pretensioners.
💡 Technology Features
Infotainment
Infotainment System:
Volvo RTI Navigation system with 7-inch display, premium sound system (e.g., Dynaudio or Harman Kardon optional).
Driver Assistance
Driver Aid Features:
Parking sensors (front and rear), rearview camera (optional), Adaptive Cruise Control (ACC - optional on some trims).
Connectivity
Connectivity Features:
Bluetooth for hands-free calling and audio streaming, USB/Auxiliary audio input.
🔧 Maintenance
Service Intervals
Oil Change Interval:
Every 7,500 miles or 12 months, whichever comes first (refer to owner's manual for exact interval based on driving conditions).
Engine Air Filter:
Inspect every 15,000 miles, replace as needed (typically every 30,000 miles).
Cabin Air Filter:
Replace every 15,000 miles or 12 months.
Transmission Fluid Interval:
Under normal driving conditions, typically considered 'lifetime'. However, a fluid change is recommended every 60,000-100,000 miles for longevity.
Fluid Specifications
Engine Oil Specification:
SAE 0W-30 synthetic engine oil meeting Volvo VCC 95200328 specification (or equivalent API SN, ILSAC GF-5).
Engine Oil Capacity:
6.9 Liters (7.3 US quarts)
Transmission Fluid Specification:
AW TF-80SC transmission fluid (e.g., Castrol Transmax Dex VI or equivalent GM DEXRON-VI compliant fluid).
Coolant Specification:
Volvo VCS (Volvo Coolant System) or Pentofrost A3 (long-life silicate-free coolant) - Green color.
Brake Fluid Specification:
DOT 4 brake fluid.
Known Issues
Common Wear Items:
Front control arm bushings, rear shock absorbers, O2 sensors, PCV system components, coolant hoses, electronic throttle body.
Potential Electrical Issues:
CEM module issues, tailgate latch problems, sunroof drain leaks leading to water ingress.
📚 Vehicle History
Brand Heritage
Heritage Focus:
Volvo's long-standing reputation for safety innovation and robust engineering.
Model Evolution
Generation:
First Generation (2003-2014), P2 platform.
Facelift:
Received a minor facelift for the 2007 model year, with further updates in subsequent years, including for 2012.
Production
Production Years:
2003 – 2014
Manufacturing Location:
Ghent, Belgium; Uddevalla, Sweden
🏆 Awards & Recognition
Recognitions
Safety Awards:
Consistently received high safety ratings from NHTSA and IIHS, earning 'Top Safety Pick' accolades.
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