Ignition system, starting system, charging system (stator, regulator/rectifier), EFI control unit (ECU), sensors (MAP, TPS, IAT, O2), wiring diagrams.
Transmission:
Ultramatic® automatic transmission, gearbox components, clutch assembly, drive shafts, differentials (front and rear), CVT system diagnostics and repair.
Chassis Suspension:
Frame components, front and rear suspension (shocks, springs, A-arms), steering system (handlebar, tie rods, steering column), wheel hubs, bearings.
Braking System:
Hydraulic brake system (front and rear calipers, master cylinders, brake lines), parking brake, brake pad replacement, bleeding procedures.
Electrical Components:
Lighting system (headlights, taillights, indicators), battery, fuses, relays, instrumentation, switches, starter motor, fan control.
Bodywork Plastics:
Body panels, fenders, seat, handlebars, control levers, rack systems, skid plates, removal and installation procedures.
Procedures Included
Routine Maintenance:
Oil changes, filter replacements (oil, air), spark plug checks/replacement, chain adjustment (if applicable to specific configurations), lubrication points.
Troubleshooting:
Diagnostic flowcharts for common issues, error code interpretation (EFI), symptom-based troubleshooting guides.
Engine Repair:
Complete engine overhaul, piston and ring replacement, valve adjustment, cylinder head gasket replacement, crankshaft and rod bearing inspection/replacement.
Transmission Repair:
CVT belt inspection and replacement, clutch service, gearbox disassembly and reassembly, differential service.
Suspension Service:
Shock absorber replacement, spring adjustment, bearing replacement (wheel and steering), A-arm bushing replacement.
Brake Service:
Brake pad and rotor replacement, caliper overhaul, master cylinder replacement, brake fluid flush and bleed.
Electrical Diagnostics:
Wiring diagram interpretation, component testing (sensors, actuators, ignition coil), battery voltage checks, charging system output testing.
Efi System Service:
Injector cleaning, fuel pump testing, throttle body cleaning and adjustment, sensor calibration procedures.
Technical Depth
Depth:
Comprehensive factory-level detail, suitable for professional technicians and advanced DIY mechanics. Covers routine maintenance to complete engine and drivetrain overhauls.
📊 Manual Specifications
File Format
Format:
PDF
Searchability:
Searchable text for quick access to information
Printability:
Printable pages for on-the-job reference
Quality:
High-resolution scans of original factory documentation
Binding Type
Binding:
N/A (Digital Download)
Paper Type
Paper:
N/A (Digital Download)
⚙️ Engine Specifications
Primary Engine
Type:
686cc liquid-cooled SOHC 4-stroke, 4 valves
Bore X Stroke:
100.0 mm x 83.9 mm
Compression Ratio:
9.2:1
Fuel Induction:
Mikuni 44mm throttle body with EFI
Performance
Horsepower:
~47 HP (estimated, exact figures vary by specific year and testing)
Torque:
~50 lb-ft (estimated, exact figures vary by specific year and testing)
Fuel System
Fuel Type:
Unleaded gasoline, 87 octane minimum
Fuel Tank Capacity:
4.1 gal (15.5 L)
Fuel Pump Pressure:
37.7 psi (260 kPa) (typical)
🔧 Transmission
Standard
Type:
Yamaha Ultramatic® V-belt automatic transmission with engine braking
Drive Modes:
H, L, N, R, P
Optional
Optional Features:
N/A (Ultramatic® is standard across the model range)
Features
Cvtbelt Part Number:
5UY-17641-00-00 (example, verify for specific year)
Cvt Fluid Type:
Yamaha Yamalube 4 (or equivalent SAE 10W-30 API SG or higher)
Regular cleaning of air filter and CVT intake, proper maintenance of battery terminals, keeping EFI system clean and sensors calibrated.
📚 Vehicle History
Brand Heritage
Heritage:
Yamaha has a long-standing reputation for producing reliable, high-performance powersports vehicles, particularly in the ATV segment, known for innovation like the Ultramatic transmission.
Model Evolution
Development:
The Grizzly 700FI was a significant evolution, introducing fuel injection and a more powerful engine to the successful Grizzly line, offering enhanced performance and efficiency over previous models.
Production
Manufacturing Location:
Primarily manufactured in Japan.
🏆 Awards & Recognition
Recognitions
Industry Accolades:
Consistently praised in industry reviews for its power, comfort, and capability in challenging terrains.
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