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Yamaha ATV 700 Grizzly 2006-2012 Service Repair Manual Download PDF

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🏷️ Basic Information Identification Make: Yamaha Model: Grizzly 700 Model Variant: 700FI Product Type: Service Repair Manual Generation Covered Years: 2006, 2007, 2008, 2009, 2010, 2011, 2012 Codes Chassis Codes: YFM700 👋 Introduction Market Position Segment: High-performance utility ATV Target User: Recreational riders, hunters, farmers, off-road enthusiasts seeking robust capability. Competitive Analysis Key Competitors: Can-Am Outlander, Polaris Sportsman, Honda Foreman/Rincon, Kawasaki Brute Force. Key Features Powertrain: Powerful 686cc liquid-cooled SOHC 4-valve engine with fuel injection. Transmission: Industry-leading Ultramatic® automatic transmission with engine braking. Drivetrain: On-Command® 2WD/4WD system with differential lock. Suspension: Independent front and rear suspension for superior comfort and control. Braking: Sealed hydraulic disc brakes front and rear. 📋 Manual Details Coverage Areas Primary Scope: Complete factory service and repair Specific Models Covered: Yamaha ATV 700 Grizzly (all variants for 2006-2012) Page Count Estimated Pages: Hundreds (exact count varies by year, but comprehensive) Manual Type Type: Service Repair Manual Language Language: English Format Format: PDF Download 📖 Manual Coverage Systems Covered Engine Mechanical: Top-end (cylinder head, valves, camshaft), bottom-end (crankshaft, connecting rod, pistons), lubrication system, cooling system, fuel system (EFI), exhaust system. Engine Electrical: Ignition system, starting system, charging system (stator, regulator/rectifier), EFI control unit (ECU), sensors (MAP, TPS, IAT, O2), wiring diagrams. Transmission: Ultramatic® automatic transmission, gearbox components, clutch assembly, drive shafts, differentials (front and rear), CVT system diagnostics and repair. Chassis Suspension: Frame components, front and rear suspension (shocks, springs, A-arms), steering system (handlebar, tie rods, steering column), wheel hubs, bearings. Braking System: Hydraulic brake system (front and rear calipers, master cylinders, brake lines), parking brake, brake pad replacement, bleeding procedures. Electrical Components: Lighting system (headlights, taillights, indicators), battery, fuses, relays, instrumentation, switches, starter motor, fan control. Bodywork Plastics: Body panels, fenders, seat, handlebars, control levers, rack systems, skid plates, removal and installation procedures. Procedures Included Routine Maintenance: Oil changes, filter replacements (oil, air), spark plug checks/replacement, chain adjustment (if applicable to specific configurations), lubrication points. Troubleshooting: Diagnostic flowcharts for common issues, error code interpretation (EFI), symptom-based troubleshooting guides. Engine Repair: Complete engine overhaul, piston and ring replacement, valve adjustment, cylinder head gasket replacement, crankshaft and rod bearing inspection/replacement. Transmission Repair: CVT belt inspection and replacement, clutch service, gearbox disassembly and reassembly, differential service. Suspension Service: Shock absorber replacement, spring adjustment, bearing replacement (wheel and steering), A-arm bushing replacement. Brake Service: Brake pad and rotor replacement, caliper overhaul, master cylinder replacement, brake fluid flush and bleed. Electrical Diagnostics: Wiring diagram interpretation, component testing (sensors, actuators, ignition coil), battery voltage checks, charging system output testing. Efi System Service: Injector cleaning, fuel pump testing, throttle body cleaning and adjustment, sensor calibration procedures. Technical Depth Depth: Comprehensive factory-level detail, suitable for professional technicians and advanced DIY mechanics. Covers routine maintenance to complete engine and drivetrain overhauls. 📊 Manual Specifications File Format Format: PDF Searchability: Searchable text for quick access to information Printability: Printable pages for on-the-job reference Quality: High-resolution scans of original factory documentation Binding Type Binding: N/A (Digital Download) Paper Type Paper: N/A (Digital Download) ⚙️ Engine Specifications Primary Engine Type: 686cc liquid-cooled SOHC 4-stroke, 4 valves Bore X Stroke: 100.0 mm x 83.9 mm Compression Ratio: 9.2:1 Fuel Induction: Mikuni 44mm throttle body with EFI Performance Horsepower: ~47 HP (estimated, exact figures vary by specific year and testing) Torque: ~50 lb-ft (estimated, exact figures vary by specific year and testing) Fuel System Fuel Type: Unleaded gasoline, 87 octane minimum Fuel Tank Capacity: 4.1 gal (15.5 L) Fuel Pump Pressure: 37.7 psi (260 kPa) (typical) 🔧 Transmission Standard Type: Yamaha Ultramatic® V-belt automatic transmission with engine braking Drive Modes: H, L, N, R, P Optional Optional Features: N/A (Ultramatic® is standard across the model range) Features Cvtbelt Part Number: 5UY-17641-00-00 (example, verify for specific year) Cvt Fluid Type: Yamaha Yamalube 4 (or equivalent SAE 10W-30 API SG or higher) Transmission Fluid Capacity: 0.90 US qt (0.85 L) (typical, check dipstick) Final Drive: O-ring sealed chain, sealed constant velocity (CV) joints 📐 Dimensions Exterior Length: 80.3 in (2040 mm) Width: 46.5 in (1180 mm) Height: 48.3 in (1225 mm) Wheelbase: 50.2 in (1275 mm) Ground Clearance: 11.0 in (279 mm) Cargo Front Rack Capacity: 99 lbs (45 kg) Rear Rack Capacity: 187 lbs (85 kg) Weights Dry Weight: 573 lbs (260 kg) Curb Weight: 600 lbs (272 kg) (approximate with fluids) Towing Capacity: 1322 lbs (600 kg) Gcvwr: 1521 lbs (690 kg) (Gross Combined Vehicle Weight Rating - estimated, check specific year) 🛡️ Safety Features Ratings Atv Safety Standards: Complies with ANSI standards for recreational ATVs. Active Features Engine Braking: Integral component of Ultramatic® transmission for downhill control. 4Wd Differential Lock: Provides maximum traction in difficult terrain. Passive Features Seatbelt: N/A (ATV operation requires helmet and protective gear) Roll Cage: N/A (ATV design) Lighting: Dual 30W Krypton headlights, 8W LED taillight, dual 3.5W LED brake lights. 💡 Technology Features Infotainment...
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Type: Atv
Vendor:
Sku: 49003
Collections: ALL ATV Powersports

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Yamaha ATV 700 Grizzly 2006-2012 Service Repair Manual Download PDFYamaha ATV 700 Grizzly 2006-2012 Service Repair Manual Download PDFYamaha ATV 700 Grizzly 2006-2012 Service Repair Manual Download PDFYamaha ATV 700 Grizzly 2006-2012 Service Repair Manual Download PDF
🏷️ Basic Information
Identification
Make:
Yamaha
Model:
Grizzly 700
Model Variant:
700FI
Product Type:
Service Repair Manual
Generation
Covered Years:
2006, 2007, 2008, 2009, 2010, 2011, 2012
Codes
Chassis Codes:
YFM700
👋 Introduction
Market Position
Segment:
High-performance utility ATV
Target User:
Recreational riders, hunters, farmers, off-road enthusiasts seeking robust capability.
Competitive Analysis
Key Competitors:
Can-Am Outlander, Polaris Sportsman, Honda Foreman/Rincon, Kawasaki Brute Force.
Key Features
Powertrain:
Powerful 686cc liquid-cooled SOHC 4-valve engine with fuel injection.
Transmission:
Industry-leading Ultramatic® automatic transmission with engine braking.
Drivetrain:
On-Command® 2WD/4WD system with differential lock.
Suspension:
Independent front and rear suspension for superior comfort and control.
Braking:
Sealed hydraulic disc brakes front and rear.
📋 Manual Details
Coverage Areas
Primary Scope:
Complete factory service and repair
Specific Models Covered:
Yamaha ATV 700 Grizzly (all variants for 2006-2012)
Page Count
Estimated Pages:
Hundreds (exact count varies by year, but comprehensive)
Manual Type
Type:
Service Repair Manual
Language
Language:
English
Format
Format:
PDF Download
📖 Manual Coverage
Systems Covered
Engine Mechanical:
Top-end (cylinder head, valves, camshaft), bottom-end (crankshaft, connecting rod, pistons), lubrication system, cooling system, fuel system (EFI), exhaust system.
Engine Electrical:
Ignition system, starting system, charging system (stator, regulator/rectifier), EFI control unit (ECU), sensors (MAP, TPS, IAT, O2), wiring diagrams.
Transmission:
Ultramatic® automatic transmission, gearbox components, clutch assembly, drive shafts, differentials (front and rear), CVT system diagnostics and repair.
Chassis Suspension:
Frame components, front and rear suspension (shocks, springs, A-arms), steering system (handlebar, tie rods, steering column), wheel hubs, bearings.
Braking System:
Hydraulic brake system (front and rear calipers, master cylinders, brake lines), parking brake, brake pad replacement, bleeding procedures.
Electrical Components:
Lighting system (headlights, taillights, indicators), battery, fuses, relays, instrumentation, switches, starter motor, fan control.
Bodywork Plastics:
Body panels, fenders, seat, handlebars, control levers, rack systems, skid plates, removal and installation procedures.
Procedures Included
Routine Maintenance:
Oil changes, filter replacements (oil, air), spark plug checks/replacement, chain adjustment (if applicable to specific configurations), lubrication points.
Troubleshooting:
Diagnostic flowcharts for common issues, error code interpretation (EFI), symptom-based troubleshooting guides.
Engine Repair:
Complete engine overhaul, piston and ring replacement, valve adjustment, cylinder head gasket replacement, crankshaft and rod bearing inspection/replacement.
Transmission Repair:
CVT belt inspection and replacement, clutch service, gearbox disassembly and reassembly, differential service.
Suspension Service:
Shock absorber replacement, spring adjustment, bearing replacement (wheel and steering), A-arm bushing replacement.
Brake Service:
Brake pad and rotor replacement, caliper overhaul, master cylinder replacement, brake fluid flush and bleed.
Electrical Diagnostics:
Wiring diagram interpretation, component testing (sensors, actuators, ignition coil), battery voltage checks, charging system output testing.
Efi System Service:
Injector cleaning, fuel pump testing, throttle body cleaning and adjustment, sensor calibration procedures.
Technical Depth
Depth:
Comprehensive factory-level detail, suitable for professional technicians and advanced DIY mechanics. Covers routine maintenance to complete engine and drivetrain overhauls.
📊 Manual Specifications
File Format
Format:
PDF
Searchability:
Searchable text for quick access to information
Printability:
Printable pages for on-the-job reference
Quality:
High-resolution scans of original factory documentation
Binding Type
Binding:
N/A (Digital Download)
Paper Type
Paper:
N/A (Digital Download)
⚙️ Engine Specifications
Primary Engine
Type:
686cc liquid-cooled SOHC 4-stroke, 4 valves
Bore X Stroke:
100.0 mm x 83.9 mm
Compression Ratio:
9.2:1
Fuel Induction:
Mikuni 44mm throttle body with EFI
Performance
Horsepower:
~47 HP (estimated, exact figures vary by specific year and testing)
Torque:
~50 lb-ft (estimated, exact figures vary by specific year and testing)
Fuel System
Fuel Type:
Unleaded gasoline, 87 octane minimum
Fuel Tank Capacity:
4.1 gal (15.5 L)
Fuel Pump Pressure:
37.7 psi (260 kPa) (typical)
🔧 Transmission
Standard
Type:
Yamaha Ultramatic® V-belt automatic transmission with engine braking
Drive Modes:
H, L, N, R, P
Optional
Optional Features:
N/A (Ultramatic® is standard across the model range)
Features
Cvtbelt Part Number:
5UY-17641-00-00 (example, verify for specific year)
Cvt Fluid Type:
Yamaha Yamalube 4 (or equivalent SAE 10W-30 API SG or higher)
Transmission Fluid Capacity:
0.90 US qt (0.85 L) (typical, check dipstick)
Final Drive:
O-ring sealed chain, sealed constant velocity (CV) joints
📐 Dimensions
Exterior
Length:
80.3 in (2040 mm)
Width:
46.5 in (1180 mm)
Height:
48.3 in (1225 mm)
Wheelbase:
50.2 in (1275 mm)
Ground Clearance:
11.0 in (279 mm)
Cargo
Front Rack Capacity:
99 lbs (45 kg)
Rear Rack Capacity:
187 lbs (85 kg)
Weights
Dry Weight:
573 lbs (260 kg)
Curb Weight:
600 lbs (272 kg) (approximate with fluids)
Towing Capacity:
1322 lbs (600 kg)
Gcvwr:
1521 lbs (690 kg) (Gross Combined Vehicle Weight Rating - estimated, check specific year)
🛡️ Safety Features
Ratings
Atv Safety Standards:
Complies with ANSI standards for recreational ATVs.
Active Features
Engine Braking:
Integral component of Ultramatic® transmission for downhill control.
4Wd Differential Lock:
Provides maximum traction in difficult terrain.
Passive Features
Seatbelt:
N/A (ATV operation requires helmet and protective gear)
Roll Cage:
N/A (ATV design)
Lighting:
Dual 30W Krypton headlights, 8W LED taillight, dual 3.5W LED brake lights.
💡 Technology Features
Infotainment
Display:
Multi-function LCD digital instrument cluster (speedometer, odometer, trip meter, clock, fuel gauge, 4WD indicator, gear position indicator, EFI warning light).
Driver Assistance
Engine Braking:
Automatic engine braking via Ultramatic® transmission system.
Connectivity
Diagnostic Port:
Diagnostic connector for ECU communication and fault code retrieval.
🔧 Maintenance
Service Intervals
Engine Oil Change:
Every 3,000 km or 100 hours of operation; first service at 1,000 km or 20 hours.
Air Filter Cleaning:
Every 1,000 km or 20 hours (more frequently in dusty conditions).
Spark Plug Check:
Every 3,000 km or 100 hours.
Cvtbelt Inspection:
Every 1,000 km or 20 hours.
Brake Fluid Change:
Every 2 years or 18,000 km (refer to manual for precise interval).
Fluid Specifications
Engine Oil Grade:
Yamalube 4 (or SAE 10W-40 API SG or higher)
Engine Oil Capacity:
2.40 US qt (2.2 L) with filter change
Coolant Type:
Permanent antifreeze coolant (50/50 mixture of ethylene glycol based coolant and distilled water)
Brake Fluid Type:
SAE J1703 or DOT 3
Final Drive Oil Type:
Yamalube Gear Oil (or SAE 80 API GL-4)
Final Drive Oil Capacity:
0.16 US qt (0.15 L) (front), 0.37 US qt (0.35 L) (rear)
Known Issues
Common Problems:
CVT belt wear, EFI sensor malfunctions (e.g., TPS, O2), occasional electrical connector corrosion, starter solenoid issues.
Preventative Measures:
Regular cleaning of air filter and CVT intake, proper maintenance of battery terminals, keeping EFI system clean and sensors calibrated.
📚 Vehicle History
Brand Heritage
Heritage:
Yamaha has a long-standing reputation for producing reliable, high-performance powersports vehicles, particularly in the ATV segment, known for innovation like the Ultramatic transmission.
Model Evolution
Development:
The Grizzly 700FI was a significant evolution, introducing fuel injection and a more powerful engine to the successful Grizzly line, offering enhanced performance and efficiency over previous models.
Production
Manufacturing Location:
Primarily manufactured in Japan.
🏆 Awards & Recognition
Recognitions
Industry Accolades:
Consistently praised in industry reviews for its power, comfort, and capability in challenging terrains.
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