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Yamaha ATV 700 Grizzly 2006-2012 Service Repair Manual

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🏷️ Basic Information Identification Make: Yamaha Model: Grizzly 700 Model Variant: ATV Years Covered: 2006, 2007, 2008, 2009, 2010, 2011, 2012 Engine Code: 4-stroke, DOHC, 4-valve, liquid-cooled, 686cc 👋 Introduction Market Position Segment: High-performance, utility-focused ATV Target Audience: Off-road enthusiasts, hunters, farmers, recreational riders seeking rugged capability Competitive Analysis Key Competitors: Honda Foreman/Rancher, Polaris Sportsman, Kawasaki Brute Force, Can-Am Outlander Key Features Engine Power: Powerful 686cc engine renowned for torque and reliable performance Drivetrain Technology: Yamaha's Electric Power Steering (EPS) and Ultramatic® CVT transmission 4Wd System: On-Command® 2WD/4WD with Differential Lock Suspension: Independent front and rear suspension for excellent comfort and control Utility Features: Front and rear cargo racks, tow hitch receiver 📋 Manual Details Coverage Areas Primary Coverage: Comprehensive service and repair for Yamaha Grizzly 700 ATVs Secondary Coverage: Maintenance, diagnostics, troubleshooting, technical specifications, schematics Page Count Estimated Page Count: Approximately 500-700 pages (typical for this class of service manual) Manual Type Type: Factory Service Repair Manual Language Language: English Format File Format: PDF Packaging: WinRAR (for digital download) 📖 Manual Coverage Systems Covered Engine: Internal engine components, top-end, bottom-end, timing, lubrication Cooling System: Radiator, fan, thermostat, coolant flow, pump Fuel Injection System: ECU, injectors, throttle body, sensors, fuel pump, pressure regulation Drive Train: Transmission (CVT), drive shafts, differentials, final drive, wheel hubs, clutches Chassis: Frame, suspension (front and rear), steering, wheels, brakes (hydraulic disc) Electrical: Ignition system, lighting, starting system, charging system, battery, wiring diagrams, ECU diagnostics Troubleshooting: Diagnostic procedures for common and uncommon issues, fault codes Procedures Included Routine Maintenance: Oil changes, filter replacements, spark plug checks, valve adjustments, fluid level checks Repair Procedures: Engine disassembly/reassembly, transmission overhaul, suspension repair, brake system service Diagnostic Procedures: Step-by-step fault finding for electrical and mechanical issues Adjustment Procedures: Carburetor (if applicable, though this is FI), throttle cable, brakes, suspension settings Technical Depth Depth: In-depth technical repair and overhaul procedures, suitable for professional mechanics and advanced DIY enthusiasts 📊 Manual Specifications File Format Digital Format: PDF Compression Format: WinRAR Print Quality Digital Quality: High-resolution, suitable for printing individual pages or the entire manual Binding Type Digital Binding: Not Applicable (Digital File) Paper Type Digital Paper: Not Applicable (Digital File) Compatibility Operating Systems: Win95, Win98, WinME, WinXP, Windows Vista, Windows 7, Linux, MAC OS Delivery Delivery Method: Instant Download via Email ⚙️ Engine Specifications Primary Engine Engine Type: Single-cylinder, 4-stroke, SOHC, 4-valve Displacement: 686 cc Bore X Stroke: 100.0 mm x 83.9 mm Cooling System: Liquid-cooled Compression Ratio: 8.1:1 Ignition: TC (Transistor Controlled Ignition) Starter: Electric Performance Horsepower: Approx. 45-50 HP (varies slightly by year and region) Torque: Significant low-end torque optimized for utility and hauling Fuel System Fuel Delivery: Mikuni 41mm throttle body with fuel injection (FI) Fuel Type: Unleaded gasoline (87 octane minimum recommended) Fuel Tank Capacity: 4.76 gal (18 L) 🔧 Transmission Standard Transmission Type: Yamaha Ultramatic® V-belt automatic transmission with Hi/Lo range and Reverse Features Drive System: On-Command® 4WD with Electronic Differential Lock Coupling: Wet, centrifugal clutch, gear reduction 📐 Dimensions Exterior Length: 81.5 in (2070 mm) Width: 45.5 in (1155 mm) Height: 49.2 in (1250 mm) Wheelbase: 50.4 in (1280 mm) Ground Clearance: 11.2 in (285 mm) Weights Dry Weight: Approx. 624 lbs (283 kg) Curb Weight: Approx. 667 lbs (303 kg) Towing Capacity: 1322 lbs (600 kg) Rack Load Capacity Front: 99 lbs (45 kg) Rack Load Capacity Rear: 187 lbs (85 kg) 🛡️ Safety Features Ratings Safety Focus: Designed for off-road use, requires proper protective gear and adherence to safe operating practices. Active Features Braking System: Hydraulic disc brakes front and rear, sealed by O-ring Parking Brake: Mechanical, disc type, located on rear wheel Passive Features Ergonomics: Comfortable seating position, accessible controls, Electric Power Steering (EPS) reduces rider fatigue. Lighting: Dual 30W Krypton headlights, 15W brake/taillight 💡 Technology Features Infotainment Display Features: Digital LCD meter displaying speedometer, odometer, trip meter, hour meter, clock, fuel gauge, AWD indicator, etc. Driver Assistance Eps: Electric Power Steering (EPS) system significantly reduces steering effort, improving rider comfort and control. Connectivity Charging System: 12V DC outlet for charging accessories (optional on some models) 🔧 Maintenance Service Intervals Engine Oil Change: Every 100 hours or 6 months (whichever comes first) Air Filter Cleaning: Every 50 hours or 3 months; replace as needed Spark Plug Inspection: Every 100 hours or 6 months Drive Belt Inspection: Every 100 hours or 6 months; check for wear and tension Fluid Specifications Engine Oil Type: Yamalube 4 (or equivalent) 10W-40, API SG or higher Engine Oil Capacity: Approx. 2.2 L (2.3 US qt) with filter change Cooling System Coolant: High-quality ethylene glycol-based antifreeze coolant mixed with distilled water (50:50 ratio) Final Gear Oil: Yamalube Gear Oil, SAE 80 API GL-4 Known Issues Common Wear Item: Drive belt (CVT) requires periodic inspection and replacement due to wear. Electrical Component: Some models may experience issues with CDI units...
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Type: Atv
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Sku: 60552
Collections: ALL ATV Powersports

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Yamaha ATV 700 Grizzly 2006-2012 Service Repair Manual
🏷️ Basic Information
Identification
Make:
Yamaha
Model:
Grizzly 700
Model Variant:
ATV
Years Covered:
2006, 2007, 2008, 2009, 2010, 2011, 2012
Engine Code:
4-stroke, DOHC, 4-valve, liquid-cooled, 686cc
👋 Introduction
Market Position
Segment:
High-performance, utility-focused ATV
Target Audience:
Off-road enthusiasts, hunters, farmers, recreational riders seeking rugged capability
Competitive Analysis
Key Competitors:
Honda Foreman/Rancher, Polaris Sportsman, Kawasaki Brute Force, Can-Am Outlander
Key Features
Engine Power:
Powerful 686cc engine renowned for torque and reliable performance
Drivetrain Technology:
Yamaha's Electric Power Steering (EPS) and Ultramatic® CVT transmission
4Wd System:
On-Command® 2WD/4WD with Differential Lock
Suspension:
Independent front and rear suspension for excellent comfort and control
Utility Features:
Front and rear cargo racks, tow hitch receiver
📋 Manual Details
Coverage Areas
Primary Coverage:
Comprehensive service and repair for Yamaha Grizzly 700 ATVs
Secondary Coverage:
Maintenance, diagnostics, troubleshooting, technical specifications, schematics
Page Count
Estimated Page Count:
Approximately 500-700 pages (typical for this class of service manual)
Manual Type
Type:
Factory Service Repair Manual
Language
Language:
English
Format
File Format:
PDF
Packaging:
WinRAR (for digital download)
📖 Manual Coverage
Systems Covered
Engine:
Internal engine components, top-end, bottom-end, timing, lubrication
Cooling System:
Radiator, fan, thermostat, coolant flow, pump
Fuel Injection System:
ECU, injectors, throttle body, sensors, fuel pump, pressure regulation
Drive Train:
Transmission (CVT), drive shafts, differentials, final drive, wheel hubs, clutches
Chassis:
Frame, suspension (front and rear), steering, wheels, brakes (hydraulic disc)
Electrical:
Ignition system, lighting, starting system, charging system, battery, wiring diagrams, ECU diagnostics
Troubleshooting:
Diagnostic procedures for common and uncommon issues, fault codes
Procedures Included
Routine Maintenance:
Oil changes, filter replacements, spark plug checks, valve adjustments, fluid level checks
Repair Procedures:
Engine disassembly/reassembly, transmission overhaul, suspension repair, brake system service
Diagnostic Procedures:
Step-by-step fault finding for electrical and mechanical issues
Adjustment Procedures:
Carburetor (if applicable, though this is FI), throttle cable, brakes, suspension settings
Technical Depth
Depth:
In-depth technical repair and overhaul procedures, suitable for professional mechanics and advanced DIY enthusiasts
📊 Manual Specifications
File Format
Digital Format:
PDF
Compression Format:
WinRAR
Print Quality
Digital Quality:
High-resolution, suitable for printing individual pages or the entire manual
Binding Type
Digital Binding:
Not Applicable (Digital File)
Paper Type
Digital Paper:
Not Applicable (Digital File)
Compatibility
Operating Systems:
Win95, Win98, WinME, WinXP, Windows Vista, Windows 7, Linux, MAC OS
Delivery
Delivery Method:
Instant Download via Email
⚙️ Engine Specifications
Primary Engine
Engine Type:
Single-cylinder, 4-stroke, SOHC, 4-valve
Displacement:
686 cc
Bore X Stroke:
100.0 mm x 83.9 mm
Cooling System:
Liquid-cooled
Compression Ratio:
8.1:1
Ignition:
TC (Transistor Controlled Ignition)
Starter:
Electric
Performance
Horsepower:
Approx. 45-50 HP (varies slightly by year and region)
Torque:
Significant low-end torque optimized for utility and hauling
Fuel System
Fuel Delivery:
Mikuni 41mm throttle body with fuel injection (FI)
Fuel Type:
Unleaded gasoline (87 octane minimum recommended)
Fuel Tank Capacity:
4.76 gal (18 L)
🔧 Transmission
Standard
Transmission Type:
Yamaha Ultramatic® V-belt automatic transmission with Hi/Lo range and Reverse
Features
Drive System:
On-Command® 4WD with Electronic Differential Lock
Coupling:
Wet, centrifugal clutch, gear reduction
📐 Dimensions
Exterior
Length:
81.5 in (2070 mm)
Width:
45.5 in (1155 mm)
Height:
49.2 in (1250 mm)
Wheelbase:
50.4 in (1280 mm)
Ground Clearance:
11.2 in (285 mm)
Weights
Dry Weight:
Approx. 624 lbs (283 kg)
Curb Weight:
Approx. 667 lbs (303 kg)
Towing Capacity:
1322 lbs (600 kg)
Rack Load Capacity Front:
99 lbs (45 kg)
Rack Load Capacity Rear:
187 lbs (85 kg)
🛡️ Safety Features
Ratings
Safety Focus:
Designed for off-road use, requires proper protective gear and adherence to safe operating practices.
Active Features
Braking System:
Hydraulic disc brakes front and rear, sealed by O-ring
Parking Brake:
Mechanical, disc type, located on rear wheel
Passive Features
Ergonomics:
Comfortable seating position, accessible controls, Electric Power Steering (EPS) reduces rider fatigue.
Lighting:
Dual 30W Krypton headlights, 15W brake/taillight
💡 Technology Features
Infotainment
Display Features:
Digital LCD meter displaying speedometer, odometer, trip meter, hour meter, clock, fuel gauge, AWD indicator, etc.
Driver Assistance
Eps:
Electric Power Steering (EPS) system significantly reduces steering effort, improving rider comfort and control.
Connectivity
Charging System:
12V DC outlet for charging accessories (optional on some models)
🔧 Maintenance
Service Intervals
Engine Oil Change:
Every 100 hours or 6 months (whichever comes first)
Air Filter Cleaning:
Every 50 hours or 3 months; replace as needed
Spark Plug Inspection:
Every 100 hours or 6 months
Drive Belt Inspection:
Every 100 hours or 6 months; check for wear and tension
Fluid Specifications
Engine Oil Type:
Yamalube 4 (or equivalent) 10W-40, API SG or higher
Engine Oil Capacity:
Approx. 2.2 L (2.3 US qt) with filter change
Cooling System Coolant:
High-quality ethylene glycol-based antifreeze coolant mixed with distilled water (50:50 ratio)
Final Gear Oil:
Yamalube Gear Oil, SAE 80 API GL-4
Known Issues
Common Wear Item:
Drive belt (CVT) requires periodic inspection and replacement due to wear.
Electrical Component:
Some models may experience issues with CDI units or stators under heavy use or after water submersion.
Fuel System Component:
Fuel injectors can become clogged with debris if fuel quality is poor or maintenance is neglected.
Suspension Component:
Ball joints and tie rod ends are subject to wear from rough terrain and require regular inspection.
📚 Vehicle History
Brand Heritage
Brand Reputation:
Yamaha is renowned for its reliable engines, robust construction, and innovative powersports technology.
Model Evolution
Gn 700 Introduction:
The Grizzly line has a long history of providing capable utility ATVs. The 700 model marked a significant upgrade with its larger engine and advanced features like EPS.
Production
Manufacturing Location:
Primarily manufactured in Japan and/or USA by Yamaha Motor Corporation.
🏆 Awards & Recognition
Recognitions
Industry Standing:
Consistently rated highly by ATV magazines and enthusiasts for its performance, reliability, and utility.
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