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Yamaha 700 Grizzly 2006-2012 Service Repair Manual

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$133.00
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The Grizzly 700, also known by its model code YFM700, is a high-performance utility all-terrain vehicle designed for rugged off-road use and demanding tasks. Produced for model years 2006 through 2012, this ATV is engineered with a focus on durability, power, and reliability, making it a top choice for off-road enthusiasts, hunters, and agricultural users. Key features include a potent 686cc liquid-cooled engine with fuel injection for optimal performance and efficiency, an automatic continuously variable transmission for smooth power delivery, and a four-wheel-drive system with differential lock for superior traction. Its robust chassis, comfortable ergonomics, and substantial towing and cargo capacities further solidify its reputation as a capable and dependable machine in its class. This comprehensive service and repair manual provides detailed guidance for the maintenance, troubleshooting, and repair of the Grizzly 700 (YFM700) across its 2006-2012 production years. It covers all essential systems, including the engine, transmission, suspension, brakes, steering, and electrical components, with in-depth explanations of procedures such as routine maintenance, component overhauls, and diagnostic fault finding. The manual includes critical technical specifications, torque values, wiring diagrams, and fluid recommendations necessary for ensuring the vehicle operates at peak performance and longevity. This resource is invaluable for owners, professional technicians, and mechanics seeking to perform accurate and efficient servicing, ensuring the continued reliability and capability of the Grizzly 700. 🏷️ Basic Information Identification Make: Yamaha Model: Grizzly 700 Model Nickname: YFM700 Product Type: Service and Repair Manual Codes Manual Identifier: Likely a Yamaha Service Manual Vehicle Platform Code: Commonly referred to as the YFM700 platform 👋 Introduction Market Position Segment: High-performance utility ATV Competitors: Honda Foreman/Rancher, Polaris Sportsman, Kawasaki Brute Force, Suzuki KingQuad Key Features Design Philosophy: Rugged, reliable, and powerful for tackling tough terrain and demanding work. Powertrain Emphasis: Single-cylinder engine, durable automatic transmission, and robust 4WD system. User Focus: Off-road enthusiasts, hunters, farmers, and recreational riders seeking capability and dependability. 📋 Manual Details Coverage Areas Model Years Covered: 2006, 2007, 2008, 2009, 2010, 2011, 2012 Geographic Coverage: Global (assuming standard Yamaha models) Trim Level Coverage: All standard trims (e.g., Base, EPS - Electric Power Steering) Page Count Estimated Pages: Typically 400-600 pages for comprehensive service manuals Manual Type Type: Service and Repair Manual Purpose: Maintenance, troubleshooting, repair, diagnostics Language Language: English (standard for most downloadable manuals) Format Format: PDF Download 📖 Manual Coverage Systems Covered Engine: Complete engine overhaul, diagnosis, tuning, lubrication system, cooling system, fuel injection system, ignition system, starting system, exhaust system Transmission: Automatic Transmission (CVT), drivetrain, final drive, differentials (front and rear), driveshafts, axles, U-joints Suspension: Front and rear suspension systems, shock absorbers, springs, control arms, bushings, alignment specifications Brakes: Hydraulic brake system (front and rear discs), brake lines, master cylinder, calipers, pads, rotors, bleeding procedures Electrical: Wiring diagrams, battery, charging system (stator, regulator/rectifier), lighting system, ignition system, sensors, ECU (Engine Control Unit), diagnostic codes, starter motor, horn, fan control Steering: Steering column, tie rods, steering knuckles, Electric Power Steering (EPS) system (if applicable), components, adjustment, and repair Bodywork: Body panels, fenders, seat, handlebars, racks, plastics, removal and installation procedures, torque specifications for fasteners Chassis: Frame inspection, welds, structural components, engine mounting, suspension mounting points Wheels Tires: Wheel bearing inspection and replacement, tire pressure recommendations, lug nut torque specifications Procedures Included Routine Maintenance: Oil and filter changes, air filter cleaning/replacement, spark plug replacement, valve clearance checks, coolant checks and flushes, brake system maintenance Troubleshooting: Systematic diagnostic procedures for common and uncommon problems, symptom-based troubleshooting guides Repair Overhaul: Detailed step-by-step instructions for major component disassembly, inspection, repair, and reassembly (e.g., engine rebuild, transmission overhaul, suspension component replacement) Diagnostic Procedures: Methods for diagnosing electrical and mechanical faults, including use of diagnostic tools and interpretation of error codes Wiring Diagrams: Comprehensive electrical schematics for all systems, color-coded and clearly labeled Specifications Data: Torque specifications, clearance measurements, fluid capacities, electrical resistance values, pressure readings Technical Depth Depth: Comprehensive: Covers everything from basic maintenance to complete engine and transmission rebuilds, including detailed electrical diagnostics. Level Of Detail: Expert level, suitable for professional mechanics and experienced DIY enthusiasts. 📊 Manual Specifications File Format Format: PDF Searchability: Typically searchable text within the PDF Print Quality Quality: High resolution, suitable for printing Binding Type Type: N/A (Digital PDF Download) Paper Type Type: N/A (Digital PDF Download) ⚙️ Engine Specifications Primary Engine Engine Type: 4-stroke, SOHC, liquid-cooled, 4-valve Engine Displacement: 686 cc Bore X Stroke: 102.0 mm x 84.0 mm Compression Ratio: 8.8:1 Valve Train: SOHC, 4 valves Performance Horsepower Estimate: Approximately 45-50 HP (varies slightly by year/tuning) Torque Estimate: Approximately 40-45 ft-lbs (varies) Fuel System Fuel Delivery: Yamaha Fuel Injection (YFI) Throttle Body Size: 44mm Fuel Type: Unleaded gasoline, 87 octane or higher Lubrication Oil Type: Yamalube 4 (or equivalent) SAE 10W-40 or SAE 20W-50 (depending on temperature range) Oil Capacity With Filter: Approx. 2.4 L (2.5 US qt) Cooling System Type:...
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Sku: 87970
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Yamaha 700 Grizzly 2006-2012 Service Repair ManualYamaha 700 Grizzly 2006-2012 Service Repair ManualYamaha 700 Grizzly 2006-2012 Service Repair ManualYamaha 700 Grizzly 2006-2012 Service Repair Manual
The Grizzly 700, also known by its model code YFM700, is a high-performance utility all-terrain vehicle designed for rugged off-road use and demanding tasks. Produced for model years 2006 through 2012, this ATV is engineered with a focus on durability, power, and reliability, making it a top choice for off-road enthusiasts, hunters, and agricultural users. Key features include a potent 686cc liquid-cooled engine with fuel injection for optimal performance and efficiency, an automatic continuously variable transmission for smooth power delivery, and a four-wheel-drive system with differential lock for superior traction. Its robust chassis, comfortable ergonomics, and substantial towing and cargo capacities further solidify its reputation as a capable and dependable machine in its class. This comprehensive service and repair manual provides detailed guidance for the maintenance, troubleshooting, and repair of the Grizzly 700 (YFM700) across its 2006-2012 production years. It covers all essential systems, including the engine, transmission, suspension, brakes, steering, and electrical components, with in-depth explanations of procedures such as routine maintenance, component overhauls, and diagnostic fault finding. The manual includes critical technical specifications, torque values, wiring diagrams, and fluid recommendations necessary for ensuring the vehicle operates at peak performance and longevity. This resource is invaluable for owners, professional technicians, and mechanics seeking to perform accurate and efficient servicing, ensuring the continued reliability and capability of the Grizzly 700.
🏷️ Basic Information
Identification
Make:
Yamaha
Model:
Grizzly 700
Model Nickname:
YFM700
Product Type:
Service and Repair Manual
Codes
Manual Identifier:
Likely a Yamaha Service Manual
Vehicle Platform Code:
Commonly referred to as the YFM700 platform
👋 Introduction
Market Position
Segment:
High-performance utility ATV
Competitors:
Honda Foreman/Rancher, Polaris Sportsman, Kawasaki Brute Force, Suzuki KingQuad
Key Features
Design Philosophy:
Rugged, reliable, and powerful for tackling tough terrain and demanding work.
Powertrain Emphasis:
Single-cylinder engine, durable automatic transmission, and robust 4WD system.
User Focus:
Off-road enthusiasts, hunters, farmers, and recreational riders seeking capability and dependability.
📋 Manual Details
Coverage Areas
Model Years Covered:
2006, 2007, 2008, 2009, 2010, 2011, 2012
Geographic Coverage:
Global (assuming standard Yamaha models)
Trim Level Coverage:
All standard trims (e.g., Base, EPS - Electric Power Steering)
Page Count
Estimated Pages:
Typically 400-600 pages for comprehensive service manuals
Manual Type
Type:
Service and Repair Manual
Purpose:
Maintenance, troubleshooting, repair, diagnostics
Language
Language:
English (standard for most downloadable manuals)
Format
Format:
PDF Download
📖 Manual Coverage
Systems Covered
Engine:
Complete engine overhaul, diagnosis, tuning, lubrication system, cooling system, fuel injection system, ignition system, starting system, exhaust system
Transmission:
Automatic Transmission (CVT), drivetrain, final drive, differentials (front and rear), driveshafts, axles, U-joints
Suspension:
Front and rear suspension systems, shock absorbers, springs, control arms, bushings, alignment specifications
Brakes:
Hydraulic brake system (front and rear discs), brake lines, master cylinder, calipers, pads, rotors, bleeding procedures
Electrical:
Wiring diagrams, battery, charging system (stator, regulator/rectifier), lighting system, ignition system, sensors, ECU (Engine Control Unit), diagnostic codes, starter motor, horn, fan control
Steering:
Steering column, tie rods, steering knuckles, Electric Power Steering (EPS) system (if applicable), components, adjustment, and repair
Bodywork:
Body panels, fenders, seat, handlebars, racks, plastics, removal and installation procedures, torque specifications for fasteners
Chassis:
Frame inspection, welds, structural components, engine mounting, suspension mounting points
Wheels Tires:
Wheel bearing inspection and replacement, tire pressure recommendations, lug nut torque specifications
Procedures Included
Routine Maintenance:
Oil and filter changes, air filter cleaning/replacement, spark plug replacement, valve clearance checks, coolant checks and flushes, brake system maintenance
Troubleshooting:
Systematic diagnostic procedures for common and uncommon problems, symptom-based troubleshooting guides
Repair Overhaul:
Detailed step-by-step instructions for major component disassembly, inspection, repair, and reassembly (e.g., engine rebuild, transmission overhaul, suspension component replacement)
Diagnostic Procedures:
Methods for diagnosing electrical and mechanical faults, including use of diagnostic tools and interpretation of error codes
Wiring Diagrams:
Comprehensive electrical schematics for all systems, color-coded and clearly labeled
Specifications Data:
Torque specifications, clearance measurements, fluid capacities, electrical resistance values, pressure readings
Technical Depth
Depth:
Comprehensive: Covers everything from basic maintenance to complete engine and transmission rebuilds, including detailed electrical diagnostics.
Level Of Detail:
Expert level, suitable for professional mechanics and experienced DIY enthusiasts.
📊 Manual Specifications
File Format
Format:
PDF
Searchability:
Typically searchable text within the PDF
Print Quality
Quality:
High resolution, suitable for printing
Binding Type
Type:
N/A (Digital PDF Download)
Paper Type
Type:
N/A (Digital PDF Download)
⚙️ Engine Specifications
Primary Engine
Engine Type:
4-stroke, SOHC, liquid-cooled, 4-valve
Engine Displacement:
686 cc
Bore X Stroke:
102.0 mm x 84.0 mm
Compression Ratio:
8.8:1
Valve Train:
SOHC, 4 valves
Performance
Horsepower Estimate:
Approximately 45-50 HP (varies slightly by year/tuning)
Torque Estimate:
Approximately 40-45 ft-lbs (varies)
Fuel System
Fuel Delivery:
Yamaha Fuel Injection (YFI)
Throttle Body Size:
44mm
Fuel Type:
Unleaded gasoline, 87 octane or higher
Lubrication
Oil Type:
Yamalube 4 (or equivalent) SAE 10W-40 or SAE 20W-50 (depending on temperature range)
Oil Capacity With Filter:
Approx. 2.4 L (2.5 US qt)
Cooling System
Type:
Liquid-cooled
Coolant Type:
Yamaha Genuine Super Coolant (or equivalent high-quality ethylene glycol-based coolant with anti-corrosion additives)
Coolant Capacity:
Approx. 2.0 L (2.1 US qt)
Ignition System
Ignition Type:
Digital CDI with TCI
Spark Plug Type:
NGK CR9E or DENSO U27ESR-N (check manual for specific recommendations)
🔧 Transmission
Standard
Type:
Automatic Continuously Variable Transmission (CVT) with Ultramatic® system
Drive Modes:
2WD, 4WD, 4WD with Differential Lock
Gear Selection:
H (High), L (Low), N (Neutral), R (Reverse), P (Park)
Features
Engine Braking:
Excellent engine braking provided by the Ultramatic® CVT system
Belt Material:
Reinforced rubber composite drive belt
Final Drive Fluid:
Yamalube Gear Oil SAE 80W-90 (or equivalent API GL-4)
Final Drive Capacity:
Approx. 0.25 L (0.26 US qt) for front and rear differentials
📐 Dimensions
Exterior
Overall Length:
Approx. 81.7 in (2075 mm)
Overall Width:
Approx. 46.5 in (1180 mm)
Overall Height:
Approx. 49.2 in (1250 mm)
Seat Height:
Approx. 33.9 in (860 mm)
Wheelbase:
Approx. 50.4 in (1280 mm)
Ground Clearance:
Approx. 10.8 in (275 mm)
Cargo
Front Rack Capacity:
Approx. 99 lbs (45 kg)
Rear Rack Capacity:
Approx. 187 lbs (85 kg)
Towing Capacity:
Approx. 1322 lbs (600 kg)
Tongue Weight:
Approx. 132 lbs (60 kg)
Weights
Dry Weight:
Approx. 567 lbs (257 kg) (for non-EPS models)
Wet Weight:
Approx. 600-620 lbs (272-281 kg) (with fluids, varies by model)
Fuel Capacity:
Approx. 4.76 gal (18 L)
Dimensions
Front Tire Size:
AT25x8-12
Rear Tire Size:
AT25x10-12
Wheel Bolt Pattern:
5x114.3 mm (4.5 inch) - Common pattern for many ATVs
🛡️ Safety Features
Ratings
Crash Test Ratings:
N/A (ATVs are not typically crash-tested like passenger vehicles; safety relies on design and rider operation)
Active Features
Braking System:
Hydraulic disc brakes on all wheels, offers strong stopping power
Four Wheel Drive:
On-Command® 2WD/4WD with differential lock enhances traction and control in challenging conditions
Engine Braking:
Provides controlled descent on hills
Passive Features
Ergonomics:
Designed for rider comfort and control, including comfortable seating and intuitive controls
Frame Design:
Rugged steel frame for stability and durability
Lighting:
Dual 30W halogen headlights, 8W brake/tail light for visibility
💡 Technology Features
Infotainment
Features:
N/A (ATVs of this era typically do not have infotainment systems in the automotive sense. Focus is on functionality.)
Driver Assistance
Eps:
Electric Power Steering (EPS) available on some models, reducing steering effort and providing better feedback.
Fuel Injection:
Yamaha Fuel Injection (YFI) for improved throttle response, fuel efficiency, and cold-weather starting.
4Wd System:
On-Command® system allows on-the-fly switching between 2WD and 4WD, with front differential lock for maximum traction.
Connectivity
Features:
N/A (No digital connectivity features)
🔧 Maintenance
Service Intervals
Initial Service:
First service typically recommended at 10 hours or 1 month of use (check manual for details).
Engine Oil Change:
Every 100 hours or 6 months, whichever comes first.
Air Filter Cleaning:
Every 50 hours or 3 months; clean more frequently in dusty conditions.
Spark Plug Check:
Inspect every 100 hours or 6 months; replace as needed.
Valve Clearance Check:
Every 100 hours or 6 months.
Brake Fluid Change:
Every 12 months or as needed based on inspection.
Coolant Flush:
Every 2 years or 24 months.
Fluid Specifications
Engine Oil:
Yamalube 4 (or equivalent) SAE 10W-40 or SAE 20W-50
Coolant:
Yamaha Genuine Super Coolant (or equivalent 50/50 mix of ethylene glycol and distilled water)
Brake Fluid:
DOT 4 hydraulic brake fluid
Final Drive Gear Oil:
Yamalube Gear Oil SAE 80W-90 (API GL-4)
Known Issues
Common Wear Items:
Brake pads, drive belts, wheel bearings, ball joints, tie rod ends, and bushings can wear over time depending on usage.
Engine Management:
While generally robust, occasional issues with the fuel injection system sensors or idle control can occur and are well-documented in service manuals.
Eps System:
Models equipped with Electric Power Steering may experience wear in the steering mechanism or sensor issues, though generally reliable.
Cvt Maintenance:
Proper CVT belt inspection and adjustment are crucial for longevity; overheating can shorten belt life.
📚 Vehicle History
Brand Heritage
Brand Focus:
Yamaha Motor Corporation is renowned for its quality, innovation, and performance across a wide range of powersports vehicles, including motorcycles, ATVs, and watercraft.
Model Evolution
Grizzly Lineage:
The Grizzly line has a long-standing reputation for its off-road prowess and utility. The 700 model, introduced with its fuel-injected engine and advanced features, represented a significant evolution in Yamaha's ATV offerings.
Key Innovations 700:
Introduction of the 686cc engine, Yamaha Fuel Injection (YFI), Electric Power Steering (EPS) on select models, and the robust Ultramatic® CVT system.
Production
Manufacturing Location:
Primarily manufactured in Japan and/or USA by Yamaha Motor Corporation.
Sales Impact:
The Grizzly 700 was a highly successful model, contributing significantly to Yamaha's market share in the utility ATV segment due to its blend of power, reliability, and features.
🏆 Awards & Recognition
Recognitions
Industry Reputation:
Consistently recognized by ATV enthusiasts and industry publications for its durability, performance, and capability in the utility segment.
Ratings
Consumer Satisfaction:
High customer satisfaction ratings attributed to its reliability and performance.
Certifications
Emission Standards:
Meets relevant emission standards for its model years.
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