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Yamaha ATV 700 Raptor 2005 Digital Service Repair Manual

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🏷️ Basic Information Identification Make: Yamaha Model: 700 Raptor Year: 2005 Vehicle Type: All-Terrain Vehicle (ATV) 👋 Introduction Market Position Market Position: The 2005 Yamaha 700 Raptor was positioned as a high-performance sport ATV, targeting experienced riders seeking agility, power, and advanced features for recreational and competitive off-road riding. Key Features Key Features: Powerful 686cc liquid-cooled, SOHC, 4-stroke engine; electronic fuel injection; long-travel adjustable suspension; hydraulic disc brakes; electric start; sporty ergonomics. Manual Purpose Manual Purpose: To provide comprehensive guidance for servicing, repairing, and maintaining the 2005 Yamaha 700 Raptor, enabling owners and technicians to ensure optimal performance and longevity. 📋 Manual Details Coverage Coverage Areas: General Information, Specifications, Periodic Checks and Adjustments, Engine, Cooling System, Fuel Injection System, Chassis, Electrical, Troubleshooting Identifiers Manual Type: Service and Repair Manual Language Language: English Format Format: PDF 📖 Manual Coverage Systems Systems Covered: Engine Mechanical, Engine Lubrication, Cooling System, Fuel System (including Fuel Injection), Ignition System, Starting System, Charging System, Transmission, Drive Train, Suspension (Front & Rear), Steering System, Braking System, Electrical System (Wiring Diagrams, Components), Chassis Frame, Bodywork, Wheels & Tires Procedures Procedures Included: Routine Maintenance, Component Inspection, Component Adjustment, Troubleshooting Faults, Diagnostic Procedures, Component Removal & Installation, Overhaul & Reassembly, Electrical System Diagnosis, Torque Specifications, Special Tool Requirements Depth Technical Depth: Comprehensive (from basic maintenance to detailed engine and chassis overhauls, including electrical diagnostics and troubleshooting). 📊 Manual Specifications File Details File Format: PDF (Portable Document Format) Usability Usability Features: Searchable text, zoom in/out functionality, printable pages. Platform Compatibility Platform Compatibility: Compatible with all versions of Windows and macOS. Usable on smartphones and tablets with PDF reader applications. Software Requirements Software Requirements: Adobe PDF Reader or compatible PDF viewer. ⚙️ Engine Specifications Primary Engine Engine Type: 686cc Liquid-cooled, 4-stroke, SOHC, 5-valve, Single Cylinder Performance Bore X Stroke: 100.0 mm x 83.9 mm Compression Ratio: 9.2:1 Fuel System Fuel System: Mikuni 41mm BSR Electronic Fuel Injection (EFI) with throttle position sensor (TPS) Lubrication Lubrication System: Wet Sump with Oil Cooler Ignition Ignition System: TCI (Transistor Controlled Ignition) with CDI Starting Starting System: Electric Starter 🔧 Transmission Primary Transmission Transmission Type: 5-Speed Manual with Reverse Clutch Clutch Type: Wet, multi-plate Drive Train Drive Train: O-ring chain, Sealed Final Drive Final Drive Type: Shaft Drive 📐 Dimensions Exterior Overall Length: 1,955 mm (77.0 in) Overall Width: 1,215 mm (47.8 in) Overall Height: 1,115 mm (43.9 in) Weights Dry Weight: 240 kg (529 lbs) Fuel Capacity: 15.0 L (3.9 gal) Wheelbase Wheelbase: 1,280 mm (50.4 in) Ground Clearance Ground Clearance: 240 mm (9.4 in) 🛡️ Safety Features Braking System Front Brakes: Dual Hydraulic Disc Rear Brakes: Dual Hydraulic Disc Tires Front Tire Size: AT21x7-10 Rear Tire Size: AT20x10-9 Suspension Front Suspension: Independent Double Wishbone with 5-way preload adjustable shocks Rear Suspension: Swingarm with 5-way preload adjustable shock absorber 💡 Technology Features Fuel System Fuel Injection System: Electronic Fuel Injection (EFI) provides precise fuel metering for improved throttle response, power delivery, and fuel efficiency across various altitudes and temperatures. Features a throttle position sensor (TPS) for optimal engine management. Engine Management Engine Management System: ECU (Engine Control Unit) manages ignition timing, fuel injection, and other engine parameters based on sensor inputs. Electrical System Lighting: Dual Halogen headlights, LED taillight/stoplight. Starting Starting Method: Electric start button with backup recoil starter (potentially on some models, but primarily electric). 🔧 Maintenance Service Intervals Initial Service: Refer to manual for specific break-in service recommendations, typically around 20-30 hours or first oil change. Engine Oil Change Interval: Every 1,000 km (600 miles) or 6 months, whichever comes first (or per manual recommendation based on usage). Spark Plug Check Interval: Every 3,000 km (1,800 miles) or 12 months. Air Filter Cleaning Interval: Every 500 km (300 miles) or more frequently in dusty conditions. Fluid Specifications Engine Oil Type: Yamalube 4 (API SG, JASO MA, SAE 10W-40) or equivalent motorcycle oil. Coolant Type: Permanent type anti-freeze coolant (50/50 mix of ethylene glycol and distilled water). Brake Fluid Type: DOT 3 or DOT 4 hydraulic brake fluid. Known Issues Common Issues: Potential for carburetor jetting issues in earlier models (addressed by EFI in later Raptor 700), occasional clutch wear, and normal wear and tear on suspension and drivetrain components depending on usage. The EFI system is generally robust but requires proper maintenance. Some models may have experienced starter issues or battery drain if not properly maintained. 📚 Vehicle History Brand Heritage Brand Heritage: Yamaha has a long-standing reputation for producing high-performance, reliable powersports vehicles, including a strong legacy in motocross and off-road racing, which heavily influenced the development of the Raptor series. Model Evolution Model Evolution: The 2005 Raptor 700 (which debuted for the 2006 model year, this manual likely covers the transition or specific variant) represented a significant upgrade from its 660cc predecessor, introducing fuel injection, a larger displacement engine, and improved...
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Yamaha ATV 700 Raptor 2005 Digital Service Repair Manual
🏷️ Basic Information
Identification
Make:
Yamaha
Model:
700 Raptor
Year:
2005
Vehicle Type:
All-Terrain Vehicle (ATV)
👋 Introduction
Market Position
Market Position:
The 2005 Yamaha 700 Raptor was positioned as a high-performance sport ATV, targeting experienced riders seeking agility, power, and advanced features for recreational and competitive off-road riding.
Key Features
Key Features:
Powerful 686cc liquid-cooled, SOHC, 4-stroke engine; electronic fuel injection; long-travel adjustable suspension; hydraulic disc brakes; electric start; sporty ergonomics.
Manual Purpose
Manual Purpose:
To provide comprehensive guidance for servicing, repairing, and maintaining the 2005 Yamaha 700 Raptor, enabling owners and technicians to ensure optimal performance and longevity.
📋 Manual Details
Coverage
Coverage Areas:
General Information, Specifications, Periodic Checks and Adjustments, Engine, Cooling System, Fuel Injection System, Chassis, Electrical, Troubleshooting
Identifiers
Manual Type:
Service and Repair Manual
Language
Language:
English
Format
Format:
PDF
📖 Manual Coverage
Systems
Systems Covered:
Engine Mechanical, Engine Lubrication, Cooling System, Fuel System (including Fuel Injection), Ignition System, Starting System, Charging System, Transmission, Drive Train, Suspension (Front & Rear), Steering System, Braking System, Electrical System (Wiring Diagrams, Components), Chassis Frame, Bodywork, Wheels & Tires
Procedures
Procedures Included:
Routine Maintenance, Component Inspection, Component Adjustment, Troubleshooting Faults, Diagnostic Procedures, Component Removal & Installation, Overhaul & Reassembly, Electrical System Diagnosis, Torque Specifications, Special Tool Requirements
Depth
Technical Depth:
Comprehensive (from basic maintenance to detailed engine and chassis overhauls, including electrical diagnostics and troubleshooting).
📊 Manual Specifications
File Details
File Format:
PDF (Portable Document Format)
Usability
Usability Features:
Searchable text, zoom in/out functionality, printable pages.
Platform Compatibility
Platform Compatibility:
Compatible with all versions of Windows and macOS. Usable on smartphones and tablets with PDF reader applications.
Software Requirements
Software Requirements:
Adobe PDF Reader or compatible PDF viewer.
⚙️ Engine Specifications
Primary Engine
Engine Type:
686cc Liquid-cooled, 4-stroke, SOHC, 5-valve, Single Cylinder
Performance
Bore X Stroke:
100.0 mm x 83.9 mm
Compression Ratio:
9.2:1
Fuel System
Fuel System:
Mikuni 41mm BSR Electronic Fuel Injection (EFI) with throttle position sensor (TPS)
Lubrication
Lubrication System:
Wet Sump with Oil Cooler
Ignition
Ignition System:
TCI (Transistor Controlled Ignition) with CDI
Starting
Starting System:
Electric Starter
🔧 Transmission
Primary Transmission
Transmission Type:
5-Speed Manual with Reverse
Clutch
Clutch Type:
Wet, multi-plate
Drive Train
Drive Train:
O-ring chain, Sealed
Final Drive
Final Drive Type:
Shaft Drive
📐 Dimensions
Exterior
Overall Length:
1,955 mm (77.0 in)
Overall Width:
1,215 mm (47.8 in)
Overall Height:
1,115 mm (43.9 in)
Weights
Dry Weight:
240 kg (529 lbs)
Fuel Capacity:
15.0 L (3.9 gal)
Wheelbase
Wheelbase:
1,280 mm (50.4 in)
Ground Clearance
Ground Clearance:
240 mm (9.4 in)
🛡️ Safety Features
Braking System
Front Brakes:
Dual Hydraulic Disc
Rear Brakes:
Dual Hydraulic Disc
Tires
Front Tire Size:
AT21x7-10
Rear Tire Size:
AT20x10-9
Suspension
Front Suspension:
Independent Double Wishbone with 5-way preload adjustable shocks
Rear Suspension:
Swingarm with 5-way preload adjustable shock absorber
💡 Technology Features
Fuel System
Fuel Injection System:
Electronic Fuel Injection (EFI) provides precise fuel metering for improved throttle response, power delivery, and fuel efficiency across various altitudes and temperatures. Features a throttle position sensor (TPS) for optimal engine management.
Engine Management
Engine Management System:
ECU (Engine Control Unit) manages ignition timing, fuel injection, and other engine parameters based on sensor inputs.
Electrical System
Lighting:
Dual Halogen headlights, LED taillight/stoplight.
Starting
Starting Method:
Electric start button with backup recoil starter (potentially on some models, but primarily electric).
🔧 Maintenance
Service Intervals
Initial Service:
Refer to manual for specific break-in service recommendations, typically around 20-30 hours or first oil change.
Engine Oil Change Interval:
Every 1,000 km (600 miles) or 6 months, whichever comes first (or per manual recommendation based on usage).
Spark Plug Check Interval:
Every 3,000 km (1,800 miles) or 12 months.
Air Filter Cleaning Interval:
Every 500 km (300 miles) or more frequently in dusty conditions.
Fluid Specifications
Engine Oil Type:
Yamalube 4 (API SG, JASO MA, SAE 10W-40) or equivalent motorcycle oil.
Coolant Type:
Permanent type anti-freeze coolant (50/50 mix of ethylene glycol and distilled water).
Brake Fluid Type:
DOT 3 or DOT 4 hydraulic brake fluid.
Known Issues
Common Issues:
Potential for carburetor jetting issues in earlier models (addressed by EFI in later Raptor 700), occasional clutch wear, and normal wear and tear on suspension and drivetrain components depending on usage. The EFI system is generally robust but requires proper maintenance. Some models may have experienced starter issues or battery drain if not properly maintained.
📚 Vehicle History
Brand Heritage
Brand Heritage:
Yamaha has a long-standing reputation for producing high-performance, reliable powersports vehicles, including a strong legacy in motocross and off-road racing, which heavily influenced the development of the Raptor series.
Model Evolution
Model Evolution:
The 2005 Raptor 700 (which debuted for the 2006 model year, this manual likely covers the transition or specific variant) represented a significant upgrade from its 660cc predecessor, introducing fuel injection, a larger displacement engine, and improved ergonomics and chassis design for enhanced performance and rider comfort.
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