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Yamaha ATV 700 Raptor 2009 Factory Service Repair Manual Pdf Download

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Basic Information Identification Make: Yamaha Model: Raptor 700 Year: 2009 Vehicle Type: All-Terrain Vehicle (ATV) Codes Oem Manual Code: Likely contains a specific Yamaha OEM manual code not explicitly provided in the product description, but the manual is equivalent to an official dealer's workshop manual. Introduction Market Position Segment: High-performance sport ATV segment. Target Audience: Enthusiasts and riders seeking peak performance for recreational trail riding, sport riding, and light racing. Competitive Analysis Competitors 2009: Primarily competed against models like the Polaris Outlaw 525, Can-Am Outlander 800 (though a sport-utility ATV, its engine size was comparable), and other high-performance ATVs from brands like Suzuki (LT-R450) and Honda (TRX450R). Key Features Performance Focus: The Raptor 700 is renowned for its potent engine and sporty handling, making it a dominant force in the performance ATV market. Manual Value Proposition: Provides factory-level diagnostic and repair information, ensuring owners can maintain and repair their valuable sport ATV with confidence and accuracy, mirroring dealer workshop capabilities. Manual Details Coverage Areas Primary Coverage: Complete repair and service for the Yamaha ATV 700 Raptor 2009. Secondary Coverage: Diagnostic procedures, electrical system troubleshooting, and detailed component diagrams. Page Count Estimated Page Count: Estimate based on typical OEM factory service manuals for this era and complexity, likely between 400-700 pages. Manual Type Type: Factory Service Repair Manual Language Language: English Format Format: PDF Download Manual Coverage Systems Covered Engine: Comprehensive engine overhaul, disassembly, assembly, internal components, lubrication, and cooling system integration. Fuel System: Detailed coverage of the fuel injection system, including injectors, fuel pump, pressure regulator, and EFI control unit. Chassis: Frame, suspension (front and rear), steering system, swingarm, and wheel bearings. Electrical: Complete electrical system diagnosis, wiring diagrams, ignition system, lighting, starter, battery, and charging system. Troubleshooting: In-depth diagnostic procedures for common and complex issues across all vehicle systems. Procedures Included Maintenance: Regular checks, adjustments, fluid changes (oil, coolant, brake fluid), filter replacements, spark plug service, and lubrication points. Repair: Step-by-step instructions for component removal, installation, rebuilding, and calibration for all major systems. Diagnostics: Detailed diagnostic trees and troubleshooting guides based on symptoms. Technical Depth Depth: Expert-level technical detail suitable for professional mechanics and advanced DIY enthusiasts, covering everything from basic maintenance to full engine rebuilds and complex electrical diagnostics. Manual Specifications File Format File Type: PDF Portability: Downloadable Readability: Zoomable for detailed viewing of diagrams and text. Compatibility: Compatible with all versions of Windows and macOS. Print Quality Printability: Designed for clear printing of all pages. Binding Type Binding: N/A (Digital Download) Paper Type Paper: N/A (Digital Download) Engine Specifications Primary Engine Engine Type: Liquid-cooled, 4-stroke, DOHC, 4-valve, single cylinder Displacement: 686 cc (41.9 cu. in.) Bore X Stroke: 102.0 mm x 84.0 mm (4.02 in. x 3.31 in.) Compression Ratio: 9.2:1 Performance Horsepower: Approximately 46 HP (at crankshaft, manufacturer estimate, may vary with altitude and tuning). Torque: Approximately 42 lb-ft (at crankshaft, manufacturer estimate). Fuel System Fuel Delivery: Fuel Injection (Mikuni DFI, 44mm throttle body) Fuel Type: Unleaded gasoline, 87 octane minimum. Ignition Ignition System: TCI (Transistor Controlled Ignition) Lubrication Oil Type: Yamalube 4 (or equivalent API SG, SAE 10W-40 or 20W-50, depending on temperature). Transmission Standard Transmission Type: 5-speed, constant mesh, wet multi-disc clutch Optional Reverse: Standard (part of the 5-speed gearbox) Features Clutch Type: Wet, multi-disc, manual operation Final Drive: O-ring sealed chain drive Fluid Specifications Transmission Oil Type: Yamalube Gear Oil or equivalent, SAE 80 API GL-4. Dimensions Exterior Length: 1,845 mm (72.6 in.) Width: 1,170 mm (46.1 in.) Height: 1,030 mm (40.6 in.) Wheelbase: 1,280 mm (50.4 in.) Weights Dry Weight: Approximately 195 kg (430 lbs) Ground Clearance: 230 mm (9.1 in.) Cargo Front Rack Capacity: 45 kg (99 lbs) Rear Rack Capacity: 85 kg (187 lbs) Safety Features Ratings Rollover Protection: N/A (As an ATV, it does not have a chassis or safety rating in the same way a car does. Operator safety depends heavily on riding gear and responsible operation.) Active Features Braking System: Hydraulic disc brakes, front and rear. Dual hydraulic discs front, single hydraulic disc rear. Parking brake mechanism. Lighting: Dual 30W headlights, 3.4W tail/brake light. LED tail/brake light on some models/variants. Passive Features Handlebars: ATV-specific handlebars with ergonomic grips and a crossbar for added strength and control. Technology Features Infotainment Features: N/A (Sport ATV, no infotainment system or digital display beyond basic indicator lights). Driver Assistance Features: N/A (Focus is on rider control and mechanical systems, not electronic driver aids). Connectivity Features: N/A Maintenance Service Intervals Engine Oil Change: Every 100 hours or 6 months (whichever comes first), or more frequently under severe use conditions. Manual will detail specific intervals. Air Filter Cleaning: Every 20 hours or 3 months. Replacement at 12 months or as needed. Spark Plug Replacement: Recommended replacement interval typically around 2,000-4,000 miles or annually. Manual will provide exact spec and torque. Coolant Change: Every...
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Yamaha ATV 700 Raptor 2009 Factory Service Repair Manual Pdf Download
Basic Information
Identification
Make: Yamaha
Model: Raptor 700
Year: 2009
Vehicle Type: All-Terrain Vehicle (ATV)
Codes
Oem Manual Code: Likely contains a specific Yamaha OEM manual code not explicitly provided in the product description, but the manual is equivalent to an official dealer's workshop manual.
Introduction
Market Position
Segment: High-performance sport ATV segment.
Target Audience: Enthusiasts and riders seeking peak performance for recreational trail riding, sport riding, and light racing.
Competitive Analysis
Competitors 2009: Primarily competed against models like the Polaris Outlaw 525, Can-Am Outlander 800 (though a sport-utility ATV, its engine size was comparable), and other high-performance ATVs from brands like Suzuki (LT-R450) and Honda (TRX450R).
Key Features
Performance Focus: The Raptor 700 is renowned for its potent engine and sporty handling, making it a dominant force in the performance ATV market.
Manual Value Proposition: Provides factory-level diagnostic and repair information, ensuring owners can maintain and repair their valuable sport ATV with confidence and accuracy, mirroring dealer workshop capabilities.
Manual Details
Coverage Areas
Primary Coverage: Complete repair and service for the Yamaha ATV 700 Raptor 2009.
Secondary Coverage: Diagnostic procedures, electrical system troubleshooting, and detailed component diagrams.
Page Count
Estimated Page Count: Estimate based on typical OEM factory service manuals for this era and complexity, likely between 400-700 pages.
Manual Type
Type: Factory Service Repair Manual
Language
Language: English
Format
Format: PDF Download
Manual Coverage
Systems Covered
Engine: Comprehensive engine overhaul, disassembly, assembly, internal components, lubrication, and cooling system integration.
Fuel System: Detailed coverage of the fuel injection system, including injectors, fuel pump, pressure regulator, and EFI control unit.
Chassis: Frame, suspension (front and rear), steering system, swingarm, and wheel bearings.
Electrical: Complete electrical system diagnosis, wiring diagrams, ignition system, lighting, starter, battery, and charging system.
Troubleshooting: In-depth diagnostic procedures for common and complex issues across all vehicle systems.
Procedures Included
Maintenance: Regular checks, adjustments, fluid changes (oil, coolant, brake fluid), filter replacements, spark plug service, and lubrication points.
Repair: Step-by-step instructions for component removal, installation, rebuilding, and calibration for all major systems.
Diagnostics: Detailed diagnostic trees and troubleshooting guides based on symptoms.
Technical Depth
Depth: Expert-level technical detail suitable for professional mechanics and advanced DIY enthusiasts, covering everything from basic maintenance to full engine rebuilds and complex electrical diagnostics.
Manual Specifications
File Format
File Type: PDF
Portability: Downloadable
Readability: Zoomable for detailed viewing of diagrams and text.
Compatibility: Compatible with all versions of Windows and macOS.
Print Quality
Printability: Designed for clear printing of all pages.
Binding Type
Binding: N/A (Digital Download)
Paper Type
Paper: N/A (Digital Download)
Engine Specifications
Primary Engine
Engine Type: Liquid-cooled, 4-stroke, DOHC, 4-valve, single cylinder
Displacement: 686 cc (41.9 cu. in.)
Bore X Stroke: 102.0 mm x 84.0 mm (4.02 in. x 3.31 in.)
Compression Ratio: 9.2:1
Performance
Horsepower: Approximately 46 HP (at crankshaft, manufacturer estimate, may vary with altitude and tuning).
Torque: Approximately 42 lb-ft (at crankshaft, manufacturer estimate).
Fuel System
Fuel Delivery: Fuel Injection (Mikuni DFI, 44mm throttle body)
Fuel Type: Unleaded gasoline, 87 octane minimum.
Ignition
Ignition System: TCI (Transistor Controlled Ignition)
Lubrication
Oil Type: Yamalube 4 (or equivalent API SG, SAE 10W-40 or 20W-50, depending on temperature).
Transmission
Standard
Transmission Type: 5-speed, constant mesh, wet multi-disc clutch
Optional
Reverse: Standard (part of the 5-speed gearbox)
Features
Clutch Type: Wet, multi-disc, manual operation
Final Drive: O-ring sealed chain drive
Fluid Specifications
Transmission Oil Type: Yamalube Gear Oil or equivalent, SAE 80 API GL-4.
Dimensions
Exterior
Length: 1,845 mm (72.6 in.)
Width: 1,170 mm (46.1 in.)
Height: 1,030 mm (40.6 in.)
Wheelbase: 1,280 mm (50.4 in.)
Weights
Dry Weight: Approximately 195 kg (430 lbs)
Ground Clearance: 230 mm (9.1 in.)
Cargo
Front Rack Capacity: 45 kg (99 lbs)
Rear Rack Capacity: 85 kg (187 lbs)
Safety Features
Ratings
Rollover Protection: N/A (As an ATV, it does not have a chassis or safety rating in the same way a car does. Operator safety depends heavily on riding gear and responsible operation.)
Active Features
Braking System: Hydraulic disc brakes, front and rear. Dual hydraulic discs front, single hydraulic disc rear. Parking brake mechanism.
Lighting: Dual 30W headlights, 3.4W tail/brake light. LED tail/brake light on some models/variants.
Passive Features
Handlebars: ATV-specific handlebars with ergonomic grips and a crossbar for added strength and control.
Technology Features
Infotainment
Features: N/A (Sport ATV, no infotainment system or digital display beyond basic indicator lights).
Driver Assistance
Features: N/A (Focus is on rider control and mechanical systems, not electronic driver aids).
Connectivity
Features: N/A
Maintenance
Service Intervals
Engine Oil Change: Every 100 hours or 6 months (whichever comes first), or more frequently under severe use conditions. Manual will detail specific intervals.
Air Filter Cleaning: Every 20 hours or 3 months. Replacement at 12 months or as needed.
Spark Plug Replacement: Recommended replacement interval typically around 2,000-4,000 miles or annually. Manual will provide exact spec and torque.
Coolant Change: Every 12 months or 1,000 miles. Manual will specify coolant type.
Fluid Specifications
Engine Oil Capacity: 3.70 US qt (3.5 L) with oil filter change; 3.40 US qt (3.2 L) without oil filter change.
Cooling System Capacity: 2.20 US qt (2.1 L)
Known Issues
Common Wear Items: Brake pads, tires, chain and sprockets, wheel bearings, and clutch plates are common wear items on performance ATVs.
Potential Failures: While generally robust, issues can arise from improper maintenance, over-revving, or hard impacts. The manual covers diagnostics for these scenarios.
Vehicle History
Brand Heritage
Yamaha Atv Legacy: Yamaha has a long and successful history in the ATV market, dating back to the early 1980s with models like the Tri-Moto and the iconic three-wheeler era, evolving into the dominant four-wheel sport and utility ATVs we see today.
Model Evolution
Raptor Lineage: The Raptor 700 is a successor to the highly popular Raptor 660 and has been a benchmark in the sport ATV segment since its introduction in 2006, featuring a larger, more powerful engine and improved chassis dynamics compared to its predecessors.
Production
Manufacturing Location: Primarily manufactured by Yamaha Motor Corporation in Japan.
Awards & Recognition
Recognitions
Industry Accolades: The Raptor 700 platform consistently received positive reviews and was considered a class leader in performance and handling by ATV publications and enthusiasts throughout its production run.
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