Yamaha BLASTER 200 ATV Service Repair PDF Manual 2002-2006 Download
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🏷️ Basic Information Identification Make: Yamaha Model: Blaster Model Designation: 200 Vehicle Type: All-Terrain Vehicle (ATV) Product Name: Yamaha Blaster 200 ATV Service Repair PDF Manual 2002-2006 Download Codes Product Code: YAM-BLASTER-200-2002-2006-SRM-PDF-DL 👋 Introduction Market Position Target Audience: Owners of Yamaha Blaster 200 ATVs from 2002-2006 seeking to perform their own maintenance, repairs, and diagnostics to save on professional service costs. Competitive Analysis Value Proposition: Provides professional-level repair and maintenance information, enabling significant cost savings compared to dealer service. Offers a comprehensive A-Z repair coverage. Key Features Format Advantage: Easy-to-use PDF format, accessible on PC & MAC, with the ability to print specific pages as needed, avoiding wear and tear of traditional manuals. Instant Delivery: Digital download provided via email immediately after payment, allowing for quick access to repair information. Customer Support: Offered technical assistance via email for users who encounter difficulties with the manual or require clarification on procedures. 📋 Manual Details Coverage Areas Years Covered: 2002, 2003, 2004, 2005, 2006 Regions Covered: Global (standard specifications) Page Count Estimated Pages: Highly detailed (exact page count not specified, but implied to be comprehensive) Manual Type Type: Service Repair Workshop Manual Language Language: English Format Format: PDF (Portable Document Format) 📖 Manual Coverage Systems Covered Engine: Full engine overhaul, top-end rebuild, bottom-end rebuild, lubrication system, cooling system (air-cooled), fuel system (carburetor), ignition system. Transmission: Clutch operation and adjustment, gearbox inspection and repair, drive chain maintenance. Chassis And Suspension: Frame inspection, front suspension (steering, A-arms, shocks), rear suspension (swingarm, shock absorber), wheel bearings, steering components. Brakes: Front and rear brake system diagnostics, hydraulic system bleeding, pad replacement, caliper service, lever and pedal adjustments. Electrical: Wiring diagrams, lighting system, ignition system troubleshooting, starter motor, battery maintenance, CDI unit, kill switch. Fuel System: Carburetor (Mikuni VM26SS) disassembly, cleaning, adjustment, jetting, fuel tank, fuel lines, petcock. Exhaust System: Exhaust pipe and muffler inspection, spark arrestor cleaning. Body And Trim: Fender removal and installation, seat service, handlebar and control adjustments, graphics and plastics. Procedures Included Maintenance: Routine maintenance checks, oil change, air filter cleaning/replacement, spark plug inspection/replacement, chain lubrication/adjustment, brake adjustments, pre-ride inspections. Troubleshooting: Detailed symptom-based troubleshooting guides for engine performance issues, starting problems, electrical faults, braking concerns, and handling issues. Repair: Step-by-step repair instructions for all major components and systems, including engine rebuilds, carburetor overhauls, suspension repairs, and electrical diagnostics. Rebuild: Comprehensive instructions for complete engine rebuilds, including piston replacement, ring installation, cylinder honing, crankshaft inspection, and seal replacement. Technical Depth Depth: Professional-level detail, covering everything from basic fluid changes to full engine and transmission overhauls. Suitable for both DIY enthusiasts and professional mechanics. 📊 Manual Specifications File Format File Type: PDF Searchability: Likely text-searchable if generated from a native digital source, enhancing ease of use. Print Quality Printability: Printable pages, allowing users to create hard copies of specific sections or the entire manual as needed. Binding Type Binding Type Digital: Not applicable (digital format) Paper Type Paper Type Digital: Not applicable (digital format) ⚙️ Engine Specifications Primary Engine Engine Type: Two-stroke, single-cylinder, reed valve, liquid-cooled (Note: Blaster 200 is typically air-cooled, the manual may cover variations or the description might be slightly inaccurate, standard is air-cooled). Displacement: 195cc (approx.) Bore X Stroke: 66.0 mm x 57.0 mm (Typical for this model) Compression Ratio: 7.4:1 (Typical for this model) Carburetor: Mikuni VM26SS (Single) Ignition: CDI (Capacitor Discharge Ignition) Performance Horsepower: Approx. 17-19 HP (Varies by year and tuning) Torque: Not explicitly stated, but consistent with a small displacement two-stroke Fuel System Fuel Type: Unleaded gasoline (minimum 87 octane recommended) Fuel Mixture: Pre-mix oil and gasoline at 50:1 ratio (for two-stroke oil injection system) Fuel Tank Capacity: 2.0 US gal (approx. 7.5 Liters) 🔧 Transmission Standard Transmission Type: 6-speed manual with automatic clutch (Reverse gear included) Features Clutch Type: Wet, multi-plate automatic clutch Drive System: Chain drive to rear wheels Gear Ratios: Specific gear ratios are detailed within the manual for each gear. Final Drive: Sealed O-ring chain 📐 Dimensions Exterior Overall Length: Approx. 66.9 inches (1700 mm) Overall Width: Approx. 44.1 inches (1120 mm) Overall Height: Approx. 41.7 inches (1060 mm) Weights Dry Weight: Approx. 306 lbs (139 kg) Ground Clearance: Approx. 4.1 inches (104 mm) Wheelbase: Approx. 47.2 inches (1200 mm) 🛡️ Safety Features Ratings Safety Standards: Complies with EPA emission standards and relevant ATV safety guidelines for its class and era. Active Features Brakes: Hydraulic disc brakes front and rear for effective stopping power. Throttle Limiter: Some models may have adjustable throttle stops for beginner riders (details in manual). Passive Features Handlebar Design: Ergonomic handlebar design with padded crossbar for control and rider comfort. Footwells: Wide, non-slip footwells to protect the rider's feet. 💡 Technology Features Infotainment Infotainment System: Not applicable (basic sport ATV design). Driver Assistance Driver Assistance Features: Not applicable (focus on rider control and mechanical systems). Connectivity Connectivity Features: Not...
Yamaha Blaster 200 ATV Service Repair PDF Manual 2002-2006 Download
Codes
Product Code:
YAM-BLASTER-200-2002-2006-SRM-PDF-DL
👋 Introduction
Market Position
Target Audience:
Owners of Yamaha Blaster 200 ATVs from 2002-2006 seeking to perform their own maintenance, repairs, and diagnostics to save on professional service costs.
Competitive Analysis
Value Proposition:
Provides professional-level repair and maintenance information, enabling significant cost savings compared to dealer service. Offers a comprehensive A-Z repair coverage.
Key Features
Format Advantage:
Easy-to-use PDF format, accessible on PC & MAC, with the ability to print specific pages as needed, avoiding wear and tear of traditional manuals.
Instant Delivery:
Digital download provided via email immediately after payment, allowing for quick access to repair information.
Customer Support:
Offered technical assistance via email for users who encounter difficulties with the manual or require clarification on procedures.
📋 Manual Details
Coverage Areas
Years Covered:
2002, 2003, 2004, 2005, 2006
Regions Covered:
Global (standard specifications)
Page Count
Estimated Pages:
Highly detailed (exact page count not specified, but implied to be comprehensive)
Manual Type
Type:
Service Repair Workshop Manual
Language
Language:
English
Format
Format:
PDF (Portable Document Format)
📖 Manual Coverage
Systems Covered
Engine:
Full engine overhaul, top-end rebuild, bottom-end rebuild, lubrication system, cooling system (air-cooled), fuel system (carburetor), ignition system.
Transmission:
Clutch operation and adjustment, gearbox inspection and repair, drive chain maintenance.
Detailed symptom-based troubleshooting guides for engine performance issues, starting problems, electrical faults, braking concerns, and handling issues.
Repair:
Step-by-step repair instructions for all major components and systems, including engine rebuilds, carburetor overhauls, suspension repairs, and electrical diagnostics.
Rebuild:
Comprehensive instructions for complete engine rebuilds, including piston replacement, ring installation, cylinder honing, crankshaft inspection, and seal replacement.
Technical Depth
Depth:
Professional-level detail, covering everything from basic fluid changes to full engine and transmission overhauls. Suitable for both DIY enthusiasts and professional mechanics.
📊 Manual Specifications
File Format
File Type:
PDF
Searchability:
Likely text-searchable if generated from a native digital source, enhancing ease of use.
Print Quality
Printability:
Printable pages, allowing users to create hard copies of specific sections or the entire manual as needed.
Binding Type
Binding Type Digital:
Not applicable (digital format)
Paper Type
Paper Type Digital:
Not applicable (digital format)
⚙️ Engine Specifications
Primary Engine
Engine Type:
Two-stroke, single-cylinder, reed valve, liquid-cooled (Note: Blaster 200 is typically air-cooled, the manual may cover variations or the description might be slightly inaccurate, standard is air-cooled).
Displacement:
195cc (approx.)
Bore X Stroke:
66.0 mm x 57.0 mm (Typical for this model)
Compression Ratio:
7.4:1 (Typical for this model)
Carburetor:
Mikuni VM26SS (Single)
Ignition:
CDI (Capacitor Discharge Ignition)
Performance
Horsepower:
Approx. 17-19 HP (Varies by year and tuning)
Torque:
Not explicitly stated, but consistent with a small displacement two-stroke
Fuel System
Fuel Type:
Unleaded gasoline (minimum 87 octane recommended)
Fuel Mixture:
Pre-mix oil and gasoline at 50:1 ratio (for two-stroke oil injection system)
Fuel Tank Capacity:
2.0 US gal (approx. 7.5 Liters)
🔧 Transmission
Standard
Transmission Type:
6-speed manual with automatic clutch (Reverse gear included)
Features
Clutch Type:
Wet, multi-plate automatic clutch
Drive System:
Chain drive to rear wheels
Gear Ratios:
Specific gear ratios are detailed within the manual for each gear.
Final Drive:
Sealed O-ring chain
📐 Dimensions
Exterior
Overall Length:
Approx. 66.9 inches (1700 mm)
Overall Width:
Approx. 44.1 inches (1120 mm)
Overall Height:
Approx. 41.7 inches (1060 mm)
Weights
Dry Weight:
Approx. 306 lbs (139 kg)
Ground Clearance:
Approx. 4.1 inches (104 mm)
Wheelbase:
Approx. 47.2 inches (1200 mm)
🛡️ Safety Features
Ratings
Safety Standards:
Complies with EPA emission standards and relevant ATV safety guidelines for its class and era.
Active Features
Brakes:
Hydraulic disc brakes front and rear for effective stopping power.
Throttle Limiter:
Some models may have adjustable throttle stops for beginner riders (details in manual).
Passive Features
Handlebar Design:
Ergonomic handlebar design with padded crossbar for control and rider comfort.
Footwells:
Wide, non-slip footwells to protect the rider's feet.
💡 Technology Features
Infotainment
Infotainment System:
Not applicable (basic sport ATV design).
Driver Assistance
Driver Assistance Features:
Not applicable (focus on rider control and mechanical systems).
Connectivity
Connectivity Features:
Not applicable.
🔧 Maintenance
Service Intervals
Oil Change:
Every 3000 km or 1 year (for transmission/clutch oil). Engine oil: Refer to manual for specific usage-based intervals.
Air Filter Cleaning:
Every 1000 km or as needed based on operating conditions (dusty environments require more frequent cleaning/replacement).
Spark Plug Maintenance:
Check and clean every 1000 km, replace as needed.
Chain Lubrication Adjustment:
Lubricate every 500 km, adjust chain slack as needed.
Fluid Specifications
Transmission Oil:
Yamalube 2-stroke oil or equivalent API GL-4, SAE 10W-30 or 20W-40 transmission oil (check manual for exact specification).
Brake Fluid:
DOT 3 or DOT 4 hydraulic brake fluid.
Coolant Type:
Air-cooled (no coolant required).
Known Issues
Carburetor Fouling:
Common issue with older two-strokes; regular cleaning and proper fuel mixture are crucial.
Clutch Slippage:
Can occur with heavy use or improper oil levels/quality; clutch adjustment and inspection are important.
Suspension Wear:
Shocks and bushings can wear over time, affecting handling. Manual provides procedures for inspection and replacement.
Electrical Connection Corrosion:
As with many off-road vehicles, electrical connections can corrode; manual provides wiring diagrams for troubleshooting.
📚 Vehicle History
Brand Heritage
Yamaha Atv Legacy:
Yamaha has a long-standing reputation for producing reliable and performance-oriented ATVs, with the Blaster being a popular entry-level to intermediate sport ATV.
Model Evolution
Blaster Development:
The Blaster 200 was introduced as a lightweight, nimble, and fun sport ATV, appealing to a wide range of riders. The 2002-2006 models represent a specific generation with minor updates.
Production
Production Period:
The Yamaha Blaster 200 was produced from 1988 to 2006, with this manual covering the later years of its production run.
🏆 Awards & Recognition
Recognitions
Atv Market Recognition:
The Yamaha Blaster 200 was a popular and well-regarded sport ATV in its segment for its affordability, performance, and fun factor, receiving positive reviews from off-road publications during its production run.
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