🏷️ Basic Information Identification Make: Yamaha Model: Blaster 200 Product Type: Service and Repair Manual Codes Vehicle Platform: YFS200 👋 Introduction Market Position Segment: Entry-level to intermediate sport ATV. Target Audience: Recreational riders, off-road enthusiasts, and those seeking a reliable and fun sport ATV. Competitive Analysis Key Competitors: Honda TRX250X/300EX, Suzuki LT250R/LT-Z250, Kawasaki Mojave 250, Polaris Scrambler 250. Key Features Engine Layout: Compact, air-cooled, 2-stroke engine, known for its simplicity and power delivery. Transmission: 6-speed manual with reverse, offering good gear selection for various terrains. Suspension: Independent front suspension and a swingarm rear suspension providing balanced handling. Durability: Renowned for its robust construction and reliability, making it a popular choice for a long ownership period. 📋 Manual Details Coverage Areas Applicable Years: 1987, 1988, 1989, 1990, 1991, 1992, 1993, 1994, 1995, 1996, 1997, 1998, 1999, 2000, 2001, 2002, 2003, 2004, 2005, 2006 Page Count Estimated Page Count: Hundreds (Detailed, with photos & diagrams) Manual Type Type: Factory Service Repair Workshop Manual Language Language: English Format Delivery Method: PDF Download Digital Compatibility: Windows & MAC Computers, Tablets, Smartphones Licensing Usage Rights: Lifetime Use, No Expiry Dates, No Renewal Fees Copying Rights: Printable (Single pages or entire manual) Device Compatibility: Installable on Unlimited Devices 📖 Manual Coverage Systems Covered Engine Mechanical: Complete disassembly, inspection, repair, and reassembly of the entire engine. Includes top-end (cylinder, piston, rings, head) and bottom-end (crankshaft, connecting rod, bearings). Fuel System: Carburetor (Mikuni VM26SS) overhaul, adjustment, troubleshooting, jetting, and fuel pump service. Ignition System: CDI system, ignition coil, stator, spark plug specifications, timing, and troubleshooting. Cooling System: Air-cooling system maintenance, cooling fins, and general engine temperature management. Transmission Clutch: Operation of the 6-speed manual transmission with reverse. Clutch inspection, adjustment, friction plates, and gear engagement. Drivetrain: Chain drive system, sprocket inspection and replacement, lubrication, and adjustment. Suspension: Front and rear suspension systems, shock absorbers, springs, A-arms, swingarm, bushings, and adjustment procedures. Brakes: Hydraulic disc brake systems (front and rear), caliper overhaul, brake pad replacement, fluid bleeding, master cylinder service, and brake hose inspection. Steering: Handlebar, steering stem, tie rods, steering knuckles, bearings, and lubrication. Electrical System: Wiring diagrams, lighting (headlight, taillight, brake light), battery maintenance, fuses, switches, and basic electrical troubleshooting. Wheels Tires: Wheel hub inspection, tire pressure recommendations, tire wear inspection, and wheel bearing service. Bodywork Chassis: Frame inspection, plastic body panel removal and installation, seat, fenders, and general chassis maintenance. Procedures Included Routine Maintenance: Oil changes, filter replacements, air filter cleaning/replacement, spark plug checks, chain lubrication and adjustment, brake adjustments, and general inspection. Troubleshooting: Systematic diagnostic procedures for common and uncommon issues, covering engine performance, electrical faults, starting problems, and operational issues. Repair Procedures: Step-by-step instructions for component removal, repair, and reinstallation for all major systems. Rebuilds: Detailed instructions for engine and carburetor rebuilds. Adjustments: Carburetor idle speed and mixture, clutch cable, throttle cable, brake levers, and suspension settings. Technical Depth Depth: Comprehensive, suitable for professional mechanics and DIY enthusiasts. Covers everything from basic checks to complete engine overhauls and complex troubleshooting. 📊 Manual Specifications File Format Format: PDF Searchability: Likely text-searchable PDF (standard for professional manuals) Print Quality Printability: High Resolution, suitable for printing all pages or individual pages. Binding Type Binding: N/A (Digital Download) Paper Type Paper Quality: N/A (Digital Download) ⚙️ Engine Specifications Primary Engine Type: 2-stroke, reed valve, air-cooled Displacement: 195cc ( Bore x Stroke: 66.0 mm x 57.0 mm) Compression Ratio: 6.6:1 (typical, may vary slightly by year) Bore X Stroke: 66.0 mm x 57.0 mm Cooling: Forced air cooling Performance Horsepower: Approx. 14-16 HP (at crankshaft, varies by tuning and year) Torque: Approx. 13-15 lb-ft (at crankshaft, varies by tuning and year) Fuel System Carburetor Model: Mikuni VM26SS Fuel Type: Unleaded gasoline (minimum 87 octane recommended) Fuel Mixture: Pre-mix 2-stroke oil and gasoline (typically 20:1 or 50:1 depending on oil type and manufacturer recommendation, manual will specify exact ratio). 🔧 Transmission Standard Type: 6-speed manual with constant mesh, foot-shift Reverse: Yes Features Clutch Type: Wet, multi-plate, manual operation Final Drive: O-ring sealed chain Fluid Specifications Transmission Oil Type: Yamalube 10W-30 API SE or SF, or equivalent motorcycle gear oil (check manual for exact specification). Fluid Capacities Transmission Oil Capacity: Approx. 1.0 L (1.1 US qt) 📐 Dimensions Exterior Length: Approx. 1700 mm (66.9 in) Width: Approx. 1050 mm (41.3 in) Height: Approx. 1045 mm (41.1 in) Wheelbase: Approx. 1130 mm (44.5 in) Ground Clearance: Approx. 110 mm (4.3 in) Weights Dry Weight: Approx. 124 kg (273 lbs) Wet Weight: Approx. 134 kg (295 lbs) (with fluids) 🛡️ Safety Features Ratings Safety Certification: Meets EPA emissions standards (specific year dependent). Active Features Braking System: Front and rear hydraulic disc brakes with braided steel lines for improved feel and durability. Throttle Limiter: Some models may feature a throttle stop screw for speed limitation, detailed in the manual. Passive Features Kill Switch: Handlebar-mounted...