Basic Information Identification Make: Yamaha Model: Blaster 200 ATV Common Name: Blaster 200 Generation Covered Years: 1987-2006 Codes Vin Prefix General: JYA Introduction Market Position Target Audience: Owners of Yamaha Blaster 200 ATVs seeking to perform maintenance and repairs themselves, saving on professional service costs. Competitive Analysis Value Proposition: Offers significant cost savings by empowering users to undertake complex repair and maintenance tasks, reducing reliance on expensive dealerships or independent shops. Key Features Ease Of Use: Designed with easy-to-follow, step-by-step instructions and visual aids for a user-friendly repair experience. Comprehensiveness: Covers all aspects of servicing, maintenance, and repairs for the specified model years and engine types. Delivery Method: Instant digital download upon payment, eliminating shipping costs and waiting times. Manual Details Coverage Areas Overall Coverage: Comprehensive service, repair, and routine maintenance Page Count Estimated Pages: Likely 300-500 pages based on typical ATV shop manuals of this era and scope Manual Type Type: Shop Manual / Service Manual / Repair Manual Language Language: English Format File Format: PDF Manual Coverage Systems Covered Engine: Detailed disassembly, assembly, inspection, troubleshooting, and repair of the 2-stroke engine Fuel System: Carburetor tuning, cleaning, and overhaul; fuel tank and petcock service Ignition System: CDI unit, spark plug, stator, and related wiring diagnostics Cooling System: Air-cooled engine, including cylinder head and fin cleaning Transmission: Clutch operation, gearbox disassembly and assembly, final drive maintenance Suspension: Front and rear suspension inspection, adjustment, and component replacement (shocks, bushings) Brakes: Hydraulic brake system service (front and rear disc brakes), including caliper overhaul, bleeding, and pad replacement Electrical System: Wiring diagrams, lighting, battery maintenance, starter system troubleshooting Chassis And Frame: Frame inspection, steering system maintenance, control cable adjustments Bodywork And Trim: Body panel removal, installation, and repair Procedures Included Routine Maintenance: Oil changes, air filter cleaning/replacement, spark plug checks, chain lubrication and adjustment Troubleshooting: Step-by-step diagnostic procedures for common issues and performance problems Engine Rebuild: Complete engine disassembly, component inspection, honing, piston/ring replacement, and reassembly Carburetor Overhaul: Detailed instructions for cleaning, rebuilding, and jetting the carburetor Brake Service: Disc brake pad replacement, caliper service, fluid flush, and bleeding procedures Electrical Diagnostics: Use of multimeters, checking continuity, voltage, and resistance Suspension Adjustment: Preload and damping adjustments where applicable Tire And Wheel Service: Tire pressure checks, mounting/dismounting, and wheel balance (if applicable) Technical Depth Depth: In-depth, professional-level repair and overhaul procedures suitable for DIY mechanics and technicians Manual Specifications File Format Compatibility: Compatible with PC, MAC, Tablets, and Smartphones Print Quality Clarity: High-quality digital reproduction with clear text and images Binding Type Digital Format: PDF Download (No physical binding) Paper Type Digital Format: N/A (Digital File) Engine Specifications Primary Engine Type: 2-stroke, single-cylinder Displacement: 195cc (approx.) Bore X Stroke: 66.0 mm x 57.0 mm (typical for YFS200) Cooling System: Air-cooled Lubrication: Yamalube 2-stroke oil pre-mix or oil injection system (depending on specific variant/year) Performance Horsepower: Approximately 16-20 HP (varies by year and specific tuning) Torque: Not explicitly specified in product info, but manual would detail it Fuel System Carburetor: Mikuni VM Series (e.g., VM26SS common) Fuel Type: Unleaded gasoline (91 octane or higher recommended) Transmission Standard Type: 5-speed manual transmission with automatic clutch Optional Transmission Type: N/A (standard transmission for this model) Features Final Drive: O-ring sealed chain drive Dimensions Exterior Length: Not specified in product info; manual would detail specific dimensions Width: Not specified in product info; manual would detail specific dimensions Height: Not specified in product info; manual would detail specific dimensions Weights Dry Weight: Approximately 337 lbs (153 kg) for early models Safety Features Ratings Atv Safety: ATV safety guidelines and operational recommendations would be included Active Features Brakes: Hydraulic disc brakes front and rear Passive Features Handlebars: ATV-specific handlebars and control layout for stability Technology Features Infotainment Features: N/A (Basic ATV, no infotainment features) Driver Assistance Features: N/A (Basic ATV, no electronic driver assistance systems) Connectivity Features: N/A (Basic ATV, no connectivity features) Maintenance Service Intervals Routine Checks: Daily/Pre-ride checks: Tire pressure, brakes, controls, fluid levels (if applicable). Weekly/Monthly: Air filter, chain. Annually: Full service, spark plug, gear oil. Fluid Specifications Engine Oil: Yamalube 2-stroke oil (or equivalent API TC, JASO FD certified) Gear Oil: Yamaha Spirant SAE 80 API GL-4 (or equivalent) Brake Fluid: DOT 3 or DOT 4 hydraulic brake fluid Known Issues Common Problems: Carburetor gumming/fouling, clutch wear, exhaust leaks, suspension wear, electrical connection corrosion (manual addresses diagnostics and repair for these). Vehicle History Brand Heritage Manufacturer: Yamaha Motor Corporation, known for its long history in powersports and reliable engines. Model Evolution Blaster Legacy: The Blaster 200 (YFS200) was a popular entry-level sport ATV known for its performance and agility. While major mechanical changes were minimal over its production run, the manual covers the span of its development. Production Production Period: 1987-2006 Awards & Recognition Recognitions Industry Standing: The Yamaha Blaster 200 itself was a very popular...