Basic Information Identification Make: Yamaha Model: Blaster Model Code: YFS200P Model Years Covered: 2001, 2002, 2003, 2004, 2005, 2006 Codes Chassis Code Range: YFS200P Introduction Market Position Target Audience: Owners and technicians of Yamaha Blaster YFS200P ATVs. Vehicle Segment: Sport ATV Competitive Analysis Key Competitors During Era: Suzuki LT250R/LT-R450, Honda TRX250R/TRX400EX, Kawasaki Mojave 250. Key Features Atv Design Philosophy: Lightweight, agile, and user-friendly sport ATV aimed at recreational riders. Manual Details Coverage Areas Overall Coverage: Comprehensive repair and service for Yamaha Blaster YFS200P ATVs. Page Count Page Count: 270 Manual Type Manual Type: Workshop Service Manual / Repair Manual Language Language: English Format Format: PDF Download Manual Coverage Systems Covered Engine: Full engine disassembly, assembly, tuning, and troubleshooting. Cooling System: Radiator, fan, coolant, hoses, and related components. Fuel System: Carburetor (Mikuni VM26SS), fuel lines, fuel pump, fuel tank. Ignition System: CDI unit, ignition coil, spark plug, wiring. Transmission And Drivetrain: Clutch, gearbox, drive chain, axle, hub. Electrical System: Wiring diagrams, lighting, battery, starter, switches, fuses. Suspension System: Front and rear suspension, shocks, A-arms, steering components. Braking System: Front and rear brakes, calipers, pads, lines, master cylinder. Wheels And Tires: Wheel specifications, tire pressure, mounting. Bodywork And Frame: Frame inspection, body panels, seat, handlebars. Troubleshooting: Diagnostic charts for common problems and their solutions. Procedures Included Routine Maintenance: Oil changes, filter replacements, chain adjustment, spark plug checks. Engine Overhaul: Detailed step-by-step instructions for complete engine rebuild. Carburetor Rebuild: Disassembly, cleaning, adjustment, and reassembly of the carburetor. Suspension Servicing: Front fork maintenance, rear shock absorber service. Brake System Repair: Brake pad replacement, caliper servicing, bleeding the brake system. Electrical Diagnostics: Troubleshooting electrical circuits and components using wiring diagrams. Steering And Alignment: Adjusting steering components and checking front-end alignment. Torque Specifications: Precise torque values for critical fasteners throughout the ATV. Special Tools: Identification and use of specific tools required for certain repairs. Technical Depth Depth Level: Comprehensive, suitable for both DIY mechanics and professional technicians. Diagnostic Capabilities: Detailed troubleshooting guides for identifying and rectifying issues. Rebuild Instructions: Full engine, transmission, and suspension rebuild procedures. Manual Specifications File Format File Format: PDF Searchable Text: Yes (typical for professionally produced PDFs) Print Quality Print Quality: High resolution, suitable for printing individual pages or the entire manual. Binding Type Binding Type: N/A (Digital Download) Paper Type Paper Type: N/A (Digital Download) Engine Specifications Primary Engine Engine Type: Two-stroke, single-cylinder, reed valve, liquid-cooled Displacement: 195cc (11.9 cu. in.) Bore X Stroke: 66.0 x 57.0 mm (2.60 x 2.24 in.) Compression Ratio: 7.2:1 Carburetor: Mikuni VM26SS, single Ignition: CDI (Capacitor Discharge Ignition) Starting System: Kick starter Lubrication System: Pre-mix (Fuel and oil mixed) Performance Horsepower Estimate: Approx. 20-25 HP (varies by year and tuning) Fuel System Fuel Tank Capacity: 2.0 gal (7.5 L) Recommended Fuel: Unleaded gasoline, 87 octane or higher Transmission Standard Transmission Type: Constant mesh, 6-speed, manual clutch Clutch Type: Wet, multiple-disc Final Drive: O-ring sealed chain Features Gear Ratios: Specific gear ratios available in the manual for each gear. Dimensions Exterior Overall Length: Approx. 68.1 in. (1730 mm) Overall Width: Approx. 44.1 in. (1120 mm) Overall Height: Approx. 42.1 in. (1070 mm) Seat Height: Approx. 30.1 in. (765 mm) Wheelbase: Approx. 49.2 in. (1250 mm) Weights Dry Weight: Approx. 308 lbs (140 kg) Wet Weight: Approx. 337 lbs (153 kg) (with all fluids) Cargo Rack Capacity Front: N/A (typically not equipped with front rack) Rack Capacity Rear: N/A (typically not equipped with rear rack) Safety Features Ratings Atv Safety Design: Designed for recreational off-road use; riders must wear appropriate safety gear. Active Features Braking System Type: Hydraulic disc brakes, front and rear Throttle Limiter: Adjustable throttle limiter screw often present for new riders. Passive Features Chassis Construction: Steel frame and chassis components designed for durability. Technology Features Infotainment Infotainment System: N/A (Basic ATV design) Driver Assistance Driver Assistance Features: N/A (Focus on rider control and mechanical systems) Connectivity Connectivity Features: N/A Maintenance Service Intervals Engine Oil Change Interval: Every 1000 km or 6 months, whichever comes first (refer to manual for precise intervals). Air Filter Cleaning Interval: Every 500 km or as needed, depending on operating conditions. Spark Plug Inspection Interval: Every 1000 km. Chain Lubrication And Adjustment: Every 500 km. Fluid Specifications Engine Oil Type: Yamalube 2 (or equivalent 2-stroke oil with API TC, JASO FD ratings) Transmission Oil Type: Yamalube Gear Oil (or SAE 80 hypoid gear oil) Coolant Type: Ethylene glycol-based antifreeze and water (50:50 mixture) Brake Fluid Type: DOT 3 or DOT 4 hydraulic brake fluid Known Issues Carburetor Clogging: Common with older two-strokes due to fuel varnishing; requires regular cleaning. Exhaust Pipe Cracking: Some units may experience stress cracks in the exhaust pipe over time. Rear Axle Bearings: Wear can occur with heavy use; regular inspection and lubrication are recommended. Clutch Slippage: Can occur with age, high-performance usage, or improper adjustments....