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Download Yamaha Bruin 350 YFM350 04-06 ATV Service Repair Workshop Manual PDF

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🏷️ Basic Information Identification Make: Yamaha Model: Bruin 350 Model Code: YFM350 Model Variant: 2WD / 4WD Generation Generation Designation: First Generation (2004-2006) Codes Chassis Code: YFM350 Engine Code: YFM350 👋 Introduction Market Position Segment: Mid-size utility ATV Target Audience: Recreational riders, farmers, utility users. Competitive Analysis Key Competitors: Honda FourTrax 350, Polaris Sportsman 400/500, Suzuki King Quad 300/350, Kawasaki Bayou 300. Key Features Engine Type: Air-cooled, 4-stroke, SOHC, 2-valve. Transmission Type: Automatic (Ultramatic) with forward, neutral, reverse. Drivetrain Options: Shaft drive, available in 2WD and 4WD. Suspension: Independent front suspension, swingarm rear suspension. 📋 Manual Details Coverage Areas Applicable Years: 2004, 2005, 2006 Vehicle Types: All-Terrain Vehicle (ATV) Powertrain Variants: 2WD and 4WD models Page Count Estimated Pages: Hundreds (Specific count not provided, but typical for a comprehensive service manual) Manual Type Type: Service Repair Workshop Manual Language Language: English Format Format: PDF (Digital Download) 📖 Manual Coverage Systems Covered Engine Mechanical: Full engine overhaul, top-end and bottom-end components, piston, rings, valves, camshaft, crankshaft, cylinder head, cylinder block. Fuel System: Carburetor (Mikuni BSR33) specifications, jetting, cleaning, adjustment, fuel pump, fuel tank, fuel lines. Ignition System: CDI unit, ignition coils, spark plug specifications, timing, troubleshooting. Cooling System: Radiator, fan, thermostat, coolant specifications, flushing, bleeding procedures. Transmission: Automatic transmission (Ultramatic), gear shifting mechanism, oil specifications, internal components, service. Drivetrain: Shaft drive, differentials (front and rear), CV joints, drive shafts, propeller shafts, final drive oil specifications. Suspension: Front and rear suspension systems, shock absorbers, springs, bushings, adjustment, rebuilding. Brakes: Hydraulic brake system, front and rear disc brakes, brake calipers, master cylinders, brake lines, brake fluid specifications, bleeding procedures, pad replacement. Electrical System: Wiring diagrams, battery specifications, starter motor, alternator/stator, lighting system, switches, fuses, relays, troubleshooting. Steering: Steering system components, tie rods, steering knuckles, grease points, adjustments. Frame And Body: Frame inspection, chassis components, body panels, fenders, rack assembly, seating. Procedures Included Routine Maintenance: Oil changes, filter replacements, spark plug maintenance, air filter cleaning/replacement, lubrication points, tire pressure checks. Troubleshooting: Systematic diagnostic procedures for common and uncommon issues, fault codes (if applicable), symptom-based troubleshooting. Engine Repair: Complete engine teardown, inspection, reassembly, and tuning. Valve adjustments, decarbonizing. Transmission Service: Transmission fluid service, seal replacement, clutch adjustments (if applicable for automatic). Brake System Service: Brake fluid flush and bleed, pad and rotor replacement, caliper service. Electrical Diagnostics: Use of multimeters, testing circuits, identifying shorts and open circuits, component testing. Suspension And Steering Repair: Ball joint replacement, tie rod end replacement, shock absorber service, wheel alignment checks. Technical Depth Depth: Comprehensive, covering from basic maintenance to complete engine and transmission overhauls. Detail Level: Includes detailed torque specifications, component tolerances, measurement values, and step-by-step repair instructions. Illustrations: Likely includes diagrams, schematics, and photographic illustrations for clarity. 📊 Manual Specifications File Format File Type: PDF Searchability: Typically search-enabled text within the PDF for quick information retrieval. Printability: Printable pages for workshop use. Print Quality Quality: High resolution for clear diagrams and text. Binding Type Binding: N/A (Digital Download) Paper Type Paper: N/A (Digital Download) ⚙️ Engine Specifications Primary Engine Engine Type: 4-stroke, SOHC, 2-valve, single-cylinder Displacement: 348 cc (21.2 cu. in.) Bore X Stroke: 83 mm x 64.5 mm (3.27 in x 2.54 in) Cooling System: Air-cooled with fan assist Compression Ratio: 9.2:1 Carburetor: Mikuni BSR33, single Starter System: Electric starter Oil Type: Yamalube 4 (or equivalent) 10W-40, API SG or higher, JASO MA Oil Capacity: 2.20 L (2.3 US qt) with oil filter change Performance Horsepower: Approximately 21 HP @ 6000 RPM (Estimated, not officially published in all specs) Torque: Approximately 27 Nm (19.9 lb-ft) @ 5000 RPM (Estimated) Fuel System Fuel Type: Unleaded gasoline (91 octane or higher recommended) Fuel Tank Capacity: 12.0 L (3.2 US gal) 🔧 Transmission Standard Type: Automatic (Yamaha Ultramatic) Gear Selection: Forward (Hi/Lo range), Neutral, Reverse Drive System: Shaft drive Features Engine Braking: Features strong engine braking due to the Ultramatic design. Final Drive Oil Type: Yamalube Gear Oil (or equivalent) SAE 80 API GL-4 Final Drive Oil Capacity: 0.22 L (0.23 US qt) 📐 Dimensions Exterior Length: 1990 mm (78.3 in) Width: 1065 mm (41.9 in) Height: 1165 mm (45.9 in) Wheelbase: 1285 mm (50.6 in) Ground Clearance: 180 mm (7.1 in) Weights Dry Weight: 260 kg (573 lbs) for 4WD model; 250 kg (551 lbs) for 2WD model Curb Weight: Approximately 270-280 kg (595-617 lbs) depending on configuration. Cargo Front Rack Capacity: 40 kg (88 lbs) Rear Rack Capacity: 80 kg (176 lbs) 🛡️ Safety Features Ratings Atv Safety Standards: Designed to meet ANSI/SVIA standards for recreational ATVs. Active Features Braking System: Hydraulic disc brakes front and rear for reliable stopping power. Lighting: Dual 30W headlights, 8W taillight/brake light for visibility. Passive Features Ergonomics: Designed with rider comfort and control in mind, including handlebar grips and control placement. Guarding: Footwells and guards to protect rider from debris and moving...
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Download Yamaha Bruin 350 YFM350 04-06 ATV Service Repair Workshop Manual PDF
🏷️ Basic Information
Identification
Make:
Yamaha
Model:
Bruin 350
Model Code:
YFM350
Model Variant:
2WD / 4WD
Generation
Generation Designation:
First Generation (2004-2006)
Codes
Chassis Code:
YFM350
Engine Code:
YFM350
👋 Introduction
Market Position
Segment:
Mid-size utility ATV
Target Audience:
Recreational riders, farmers, utility users.
Competitive Analysis
Key Competitors:
Honda FourTrax 350, Polaris Sportsman 400/500, Suzuki King Quad 300/350, Kawasaki Bayou 300.
Key Features
Engine Type:
Air-cooled, 4-stroke, SOHC, 2-valve.
Transmission Type:
Automatic (Ultramatic) with forward, neutral, reverse.
Drivetrain Options:
Shaft drive, available in 2WD and 4WD.
Suspension:
Independent front suspension, swingarm rear suspension.
📋 Manual Details
Coverage Areas
Applicable Years:
2004, 2005, 2006
Vehicle Types:
All-Terrain Vehicle (ATV)
Powertrain Variants:
2WD and 4WD models
Page Count
Estimated Pages:
Hundreds (Specific count not provided, but typical for a comprehensive service manual)
Manual Type
Type:
Service Repair Workshop Manual
Language
Language:
English
Format
Format:
PDF (Digital Download)
📖 Manual Coverage
Systems Covered
Engine Mechanical:
Full engine overhaul, top-end and bottom-end components, piston, rings, valves, camshaft, crankshaft, cylinder head, cylinder block.
Fuel System:
Carburetor (Mikuni BSR33) specifications, jetting, cleaning, adjustment, fuel pump, fuel tank, fuel lines.
Ignition System:
CDI unit, ignition coils, spark plug specifications, timing, troubleshooting.
Cooling System:
Radiator, fan, thermostat, coolant specifications, flushing, bleeding procedures.
Transmission:
Automatic transmission (Ultramatic), gear shifting mechanism, oil specifications, internal components, service.
Drivetrain:
Shaft drive, differentials (front and rear), CV joints, drive shafts, propeller shafts, final drive oil specifications.
Suspension:
Front and rear suspension systems, shock absorbers, springs, bushings, adjustment, rebuilding.
Brakes:
Hydraulic brake system, front and rear disc brakes, brake calipers, master cylinders, brake lines, brake fluid specifications, bleeding procedures, pad replacement.
Electrical System:
Wiring diagrams, battery specifications, starter motor, alternator/stator, lighting system, switches, fuses, relays, troubleshooting.
Steering:
Steering system components, tie rods, steering knuckles, grease points, adjustments.
Frame And Body:
Frame inspection, chassis components, body panels, fenders, rack assembly, seating.
Procedures Included
Routine Maintenance:
Oil changes, filter replacements, spark plug maintenance, air filter cleaning/replacement, lubrication points, tire pressure checks.
Troubleshooting:
Systematic diagnostic procedures for common and uncommon issues, fault codes (if applicable), symptom-based troubleshooting.
Engine Repair:
Complete engine teardown, inspection, reassembly, and tuning. Valve adjustments, decarbonizing.
Transmission Service:
Transmission fluid service, seal replacement, clutch adjustments (if applicable for automatic).
Brake System Service:
Brake fluid flush and bleed, pad and rotor replacement, caliper service.
Electrical Diagnostics:
Use of multimeters, testing circuits, identifying shorts and open circuits, component testing.
Suspension And Steering Repair:
Ball joint replacement, tie rod end replacement, shock absorber service, wheel alignment checks.
Technical Depth
Depth:
Comprehensive, covering from basic maintenance to complete engine and transmission overhauls.
Detail Level:
Includes detailed torque specifications, component tolerances, measurement values, and step-by-step repair instructions.
Illustrations:
Likely includes diagrams, schematics, and photographic illustrations for clarity.
📊 Manual Specifications
File Format
File Type:
PDF
Searchability:
Typically search-enabled text within the PDF for quick information retrieval.
Printability:
Printable pages for workshop use.
Print Quality
Quality:
High resolution for clear diagrams and text.
Binding Type
Binding:
N/A (Digital Download)
Paper Type
Paper:
N/A (Digital Download)
⚙️ Engine Specifications
Primary Engine
Engine Type:
4-stroke, SOHC, 2-valve, single-cylinder
Displacement:
348 cc (21.2 cu. in.)
Bore X Stroke:
83 mm x 64.5 mm (3.27 in x 2.54 in)
Cooling System:
Air-cooled with fan assist
Compression Ratio:
9.2:1
Carburetor:
Mikuni BSR33, single
Starter System:
Electric starter
Oil Type:
Yamalube 4 (or equivalent) 10W-40, API SG or higher, JASO MA
Oil Capacity:
2.20 L (2.3 US qt) with oil filter change
Performance
Horsepower:
Approximately 21 HP @ 6000 RPM (Estimated, not officially published in all specs)
Torque:
Approximately 27 Nm (19.9 lb-ft) @ 5000 RPM (Estimated)
Fuel System
Fuel Type:
Unleaded gasoline (91 octane or higher recommended)
Fuel Tank Capacity:
12.0 L (3.2 US gal)
🔧 Transmission
Standard
Type:
Automatic (Yamaha Ultramatic)
Gear Selection:
Forward (Hi/Lo range), Neutral, Reverse
Drive System:
Shaft drive
Features
Engine Braking:
Features strong engine braking due to the Ultramatic design.
Final Drive Oil Type:
Yamalube Gear Oil (or equivalent) SAE 80 API GL-4
Final Drive Oil Capacity:
0.22 L (0.23 US qt)
📐 Dimensions
Exterior
Length:
1990 mm (78.3 in)
Width:
1065 mm (41.9 in)
Height:
1165 mm (45.9 in)
Wheelbase:
1285 mm (50.6 in)
Ground Clearance:
180 mm (7.1 in)
Weights
Dry Weight:
260 kg (573 lbs) for 4WD model; 250 kg (551 lbs) for 2WD model
Curb Weight:
Approximately 270-280 kg (595-617 lbs) depending on configuration.
Cargo
Front Rack Capacity:
40 kg (88 lbs)
Rear Rack Capacity:
80 kg (176 lbs)
🛡️ Safety Features
Ratings
Atv Safety Standards:
Designed to meet ANSI/SVIA standards for recreational ATVs.
Active Features
Braking System:
Hydraulic disc brakes front and rear for reliable stopping power.
Lighting:
Dual 30W headlights, 8W taillight/brake light for visibility.
Passive Features
Ergonomics:
Designed with rider comfort and control in mind, including handlebar grips and control placement.
Guarding:
Footwells and guards to protect rider from debris and moving parts.
💡 Technology Features
Infotainment
Infotainment System:
N/A (Basic utility ATV, no integrated infotainment system)
Driver Assistance
Driver Assistance Features:
N/A (No electronic driver assistance features)
Connectivity
Connectivity Options:
N/A (No connectivity features)
Other Tech
Engine Management:
Basic CDI ignition system with automatic timing advance.
4Wd System:
On-Command 4WD system allowing manual selection between 2WD and 4WD.
🔧 Maintenance
Service Intervals
Engine Oil Change:
Every 1000 km (600 miles) or 6 months; check level more frequently.
Air Filter:
Clean every 500 km (300 miles) or 3 months; replace as needed.
Spark Plug:
Inspect every 1000 km (600 miles) or 6 months; replace as needed.
Final Drive Oil:
Change every 2000 km (1200 miles) or 12 months.
Brake Fluid:
Flush and replace every 2 years.
Grease Points:
Lubricate every 500 km (300 miles) or 3 months (refer to manual for specific locations).
Fluid Specifications
Engine Oil Specification:
Yamalube 4 (or equivalent) 10W-40, API SG or higher, JASO MA
Brake Fluid Specification:
DOT 3 or DOT 4 hydraulic brake fluid
Final Drive Oil Specification:
Yamalube Gear Oil (or equivalent) SAE 80 API GL-4
Coolant Specification:
Permanent type antifreeze coolant (50% solution) or Yamaha Yamalube Coolant
Known Issues
Carburetor Performance:
Mikuni BSR33 can sometimes experience wear or clogging, requiring cleaning or jetting adjustments.
Starter Clutch:
Some owners have reported starter clutch wear over time, leading to a grinding noise or difficulty starting.
Suspension Bushings:
As with many ATVs of this era, suspension bushings can wear and require replacement for optimal ride quality.
Cv Boots:
CV joint boots can be susceptible to tears, which can lead to damage if not addressed promptly.
📚 Vehicle History
Brand Heritage
Yamaha Atv Legacy:
Yamaha has a long-standing reputation for producing reliable and capable ATVs.
Model Evolution
Bruin Introduction:
The Bruin 350 was introduced as Yamaha's mid-size utility ATV, offering a balance of power, comfort, and capability.
Predecessor:
Successor to models like the Timberwolf 250, and positioned below the Grizzly line.
Successor:
Eventually replaced by the more modern Grizzly 350/450 models.
Production
Production Period:
2004-2006
Manufacturing Location:
Primarily Japan (Yamaha Motor Co., Ltd.)
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