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Yamaha DT125 DT125R 1987 1988 Workshop Service Repair Manual PDF Download

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Basic Information Identification Make: Yamaha Model: DT125 / DT125R Years Covered: 1987, 1988 Codes Engine Code Indicator: DT125, DT125R Introduction Market Position Vehicle Segment: Lightweight Dual-Sport / Enduro Motorcycle Competitive...
Type: Motorcycles
Vendor:
Sku: 50992
Tags: Misc Yamaha
Yamaha DT125 DT125R 1987 1988 Workshop Service Repair Manual PDF Download
Basic Information
Identification
Make: Yamaha
Model: DT125 / DT125R
Years Covered: 1987, 1988
Codes
Engine Code Indicator: DT125, DT125R
Introduction
Market Position
Vehicle Segment: Lightweight Dual-Sport / Enduro Motorcycle
Competitive Analysis
Key Competitors Era: Honda CR125R, Kawasaki KX125, Suzuki RM125 (motocross variants); various enduro machines.
Key Features
Dt125R Reputation: Known for its reliability, off-road capability, and relatively simple yet effective two-stroke engine.
Manual Utility
Value Proposition: Essential resource for owners and mechanics to maintain and repair the DT125/DT125R, ensuring longevity and optimal performance.
Manual Details
Coverage Areas
Manual Scope: Workshop Service Repair
Page Count
Estimated Pages: Hundreds (as per description)
Manual Type
Manual Classification: Factory Official Full Service Repair Manual
Language
Primary Language: English
Format
Delivery Format: PDF Download
Manual Coverage
Systems Covered
Engine System: Complete overhaul, diagnostics, tuning, lubrication, cooling, exhaust.
Fuel System: Carburetor identification, adjustment, cleaning, fuel tank, fuel lines, petcock.
Transmission System: Gearbox operation, clutch, shift mechanism, lubrication, repair procedures.
Chassis Frame: Frame inspection, alignment, swingarm, pivot bearings, steering head bearings.
Suspension Front: Front fork disassembly, assembly, oil change, seal replacement, spring rates.
Brakes Front: Disc brake caliper servicing, hydraulic lines, master cylinder, pad replacement, bleeding.
Electrical System: Ignition system, lighting, charging system (stator, regulator/rectifier), battery, wiring diagrams.
Cooling System: Air cooling (fins), component checks.
Exhaust System: Muffler, pipe inspection, sealing.
Wheels Tires: Wheel bearing maintenance, spoke tensioning, tire pressure specifications.
Bodywork Plastics: Fairing, fenders, seat, fuel tank removal and installation.
Suspension Rear
Rear Shock ABSorber: Monoshock unit service, linkage maintenance, damping adjustments.
Brakes Rear
Rear Brake System: Drum brake inspection, adjustment, shoe replacement.
Procedures Included
Routine Maintenance: Oil changes, filter replacements, chain adjustment, spark plug checks, air filter cleaning.
Engine Rebuild: Top-end overhaul, piston, rings, cylinder, crankshaft service.
Carburetor Tuning: Jetting, idle speed, mixture adjustments for optimal performance.
Troubleshooting Diagnostics: Systematic fault finding for common and complex issues.
Wiring Diagrams: Detailed electrical schematics for accurate diagnosis and repair.
Component Disassembly Assembly: Step-by-step guides for all major motorcycle components.
Technical Depth
Diagnostic Capability: Advanced diagnostics and troubleshooting for intricate issues.
Repair Complexity: Covers everything from basic adjustments to complete engine and chassis overhauls.
Completeness: Full factory specification for comprehensive repair and maintenance.
Manual Specifications
File Format
Document Format: PDF
Print Quality
Digital Resolution: High resolution, suitable for printing.
Binding Type
Digital Print Option: Printable in its entirety or specific sections.
Paper Type
Digital Paper Equivalent: N/A (Digital File)
Engine Specifications
Primary Engine
Engine Type: Two-Stroke, Single-Cylinder
Displacement: 123 cc (7.5 cubic inches)
Bore X Stroke: 56.4 mm x 50.0 mm (approximate)
Compression Ratio: Approx. 7.2:1 (varies slightly by model revision)
Cooling System: Forced Air Cooling
Ignition System: CDI (Capacitor Discharge Ignition)
Spark Plug Type: NGK B8ES (or equivalent, consult manual for specific)
Performance
Horsepower Estimated: Approx. 17-20 HP (at crankshaft, varies by market and tuning)
Torque Estimated: Approx. 14-16 Nm (at crankshaft, varies by market and tuning)
Fuel System
Carburetor Model: Mikuni VM26SS (typical for this era)
Fuel Type: Unleaded Gasoline (min. 91 RON / 87 AKI recommended)
Oil Mixture Ratio: 50:1 (2-stroke oil to gasoline in the oil injection system)
Transmission
Standard
Transmission Type: 6-Speed Constant Mesh
Features
Clutch Type: Wet, Multi-Plate
Final Drive: Chain Drive (O-ring sealed type typical)
Dimensions
Exterior
Overall Length: Varies by specific model variant, consult manual for exact figures.
Weights
Dry Weight Estimated: Approx. 100-110 kg (220-242 lbs)
Fuel Tank Capacity: Approx. 9.5 - 10.5 Liters (2.5 - 2.8 Gallons)
Safety Features
Ratings
Crash Safety Standards: N/A (Motorcycle, not subjected to automotive crash ratings)
Active Features
Braking System: Front Disc Brake, Rear Drum Brake for effective stopping power.
Passive Features
Frame Construction: Steel Frame providing structural integrity.
Technology Features
Infotainment
Instrument Cluster: Analog speedometer, tachometer, and basic indicator lights (neutral, turn signals, high beam).
Driver Assistance
ABS Availability: Not equipped with ABS.
Connectivity
Connectivity Features: N/A (No modern electronic connectivity features).
Maintenance
Service Intervals
Engine Oil Change: Refer to manual; typically every 2,000-3,000 km or annually. Crankcase oil change is crucial.
Air Filter Cleaning: Check and clean every 1,000-2,000 km, especially in dusty conditions.
Chain Lubrication Adjustment: Lubricate every 500 km, adjust tension as needed according to manual specifications.
Spark Plug Service: Inspect and clean/gap every 3,000-4,000 km, replace as necessary.
Fluid Specifications
Transmission Oil Type: Yamaha Gear Oil 10W-30 (or equivalent API GL-4 specification)
Fork Oil Type: Yamaha Fork Oil G10 (or equivalent SAE 10W)
Brake Fluid Type: DOT 3 or DOT 4 Hydraulic Brake Fluid
Known Issues
Common Wear Items: Piston rings, crankshaft seals, clutch plates, and suspension seals are common wear items on high-mileage units.
Carburetor Performance: Carburetors can be sensitive to altitude and air filter condition; regular cleaning and tuning are beneficial.
Electrical Reliability: Older wiring harnesses can develop corrosion or damage, affecting ignition or charging systems. Manual is key for troubleshooting.
Vehicle History
Brand Heritage
Yamaha Motorcycle Legacy: Yamaha has a long history of producing reliable and performance-oriented motorcycles, particularly in the off-road and dual-sport categories.
Model Evolution
Dt Series Development: The DT series originated in the late 1960s and evolved through various displacements and configurations, emphasizing versatility and durability.
Production
Manufacturing Location Typical: Japan (primary manufacturing hub for Yamaha at this time)
Production Years Model
Dt125R Production Span: Covered years 1987-1988, part of a continuous DT125 lineage.
Awards & Recognition
Recognitions
Model Reputation: Praised for its robustness and ability to handle diverse terrain, a popular choice for adventure and trail riding.
Ratings
Consumer Ratings Historical: Generally well-regarded for reliability and ease of maintenance by owners of the era.
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