Yamaha GRIZZLY 350 400 YFM400FAR YFM350FAS Full Service & Repair Manual 2003-2010
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๐ท๏ธ Basic Information Identification Make: Yamaha Model: Grizzly 350 / 400 Model Codes: YFM400FAR, YFM350FAS Vehicle Type: All-Terrain Vehicle (ATV) Generation Production Years: 2003-2010 ๐ Introduction Market Position Value Proposition: Comprehensive, factory-level repair and maintenance guide for Yamaha Grizzly 350/400 models, providing essential information for owners and technicians. Competitive Analysis Advantage: Offers the same depth and detail as professional workshop manuals, available digitally for immediate access and lifetime use, unlike some subscription-based or limited manuals. Key Features Features: Factory-level accuracy, extensive visual aids, lifetime access, cross-platform compatibility, comprehensive coverage. ๐ Manual Details Coverage Areas Primary Coverage: All repairs, servicing, troubleshooting Page Count Estimated Page Count: Hundreds (exact number not specified, but described as very detailed) Manual Type Type: Factory Service Repair Workshop Manual Language Language: English (implied by product description) Format Format: PDF Download ๐ Manual Coverage Systems Covered Engine: Engine overhaul, tuning, carburetor, fuel injection (if applicable), lubrication system, cooling system, exhaust system Transmission: Clutch, gearbox, drive shafts, differential (if applicable), maintenance, repair, troubleshooting Chassis And Suspension: Frame, suspension components (shocks, springs, linkages), steering system, wheel bearings, alignment Brakes: Brake system diagnosis, maintenance, caliper overhaul, rotor replacement, fluid bleeding, parking brake Electrical System: Ignition system, starting system, charging system, lighting, wiring diagrams, battery, fuses, relays, diagnostic codes Body And Trim: Body panels, fenders, seat, handlebars, storage compartments, decals, plastic components Fuel System: Fuel tank, fuel pump, fuel lines, carburetor/fuel injection, filters Cooling System: Radiator, fan, thermostat, coolant, hoses Procedures Included Maintenance: Scheduled maintenance, oil changes, filter replacements, lubrication, valve adjustments, brake fluid flush Troubleshooting: Step-by-step diagnostic procedures for common and uncommon problems, fault code interpretation Repair: Detailed instructions for component removal, disassembly, inspection, repair, assembly, and reinstallation Rebuilds: Engine and transmission rebuild procedures Adjustments: Carburetor tuning, throttle cable adjustment, brake lever adjustment, shift lever adjustment Technical Depth Depth: Comprehensive (covers all repairs, servicing, and troubleshooting) Diagrams: Hundreds of detailed exploded diagrams and pictures Instructions: Step-by-step instructions for all procedures Target Audience Audience: Professional Mechanics and Technicians, DIY enthusiasts ๐ Manual Specifications File Format Compatibility: Windows & MAC Computers Accessibility: Instant download, usable on multiple devices (computer, tablet, smartphone) Licensing: Lifetime use, no expiry dates, no renewal fees Print Quality Print Capability: Printable (single page or entire manual) Binding Type Binding: N/A (Digital PDF format) Paper Type Paper: N/A (Digital PDF format) โ๏ธ Engine Specifications Primary Engine Engine Type: Four-stroke, SOHC, air-cooled (typical for these models, specific to YFM350/400 may vary slightly, consult manual for exact details) Displacement: Approximately 348cc (Grizzly 350) and 386cc or 421cc (Grizzly 400, depending on specific variant and year - manual will clarify exact displacement for YFM400FAR) Bore X Stroke: Refer to manual for exact specifications (typical for this era would be around 83mm x 64.5mm for 350cc class) Compression Ratio: Refer to manual for exact specifications Performance Horsepower: Refer to manual for exact specifications (typically in the 20-30 HP range) Torque: Refer to manual for exact specifications Fuel System Fuel Delivery: Carburetor (Mikuni VM series common for these displacements), potentially EFI on later 400 variants depending on exact model code. Fuel Type: Unleaded gasoline (87 octane or higher recommended, confirm with manual) Fuel Tank Capacity: Refer to manual for exact specifications (typically 3-4 gallons) Lubrication Oil Type: Yamaha Genuine 4-stroke engine oil or equivalent API SG, SF, or SG-rated oil with Yamalube 4 (or similar SAE 10W-30, 20W-40, or 20W-50 depending on temperature, consult manual for specifics) Oil Capacity: Refer to manual for exact specifications (typically around 1.8 - 2.0 liters with filter change) Ignition Ignition System: CDI (Capacitor Discharge Ignition) Spark Plug Type: Refer to manual for exact specifications (e.g., NGK CR7E or similar) ๐ง Transmission Standard Transmission Type: Automatic (Yamaha Ultramaticยฎ transmission with constantly variable transmission - CVT) Drive System: Shaft drive, selectable 2WD/4WD with high and low range (confirm exact features for YFM400FAR) Features Features: Engine braking, centrifugal clutch, belt drive system Maintenance Cv Fluid Type: Yamaha's recommended CVT fluid or equivalent. Refer to manual for specific fluid type and capacity. ๐ Dimensions Exterior Overall Length: Refer to manual for exact specifications (typically around 76-80 inches) Overall Width: Refer to manual for exact specifications (typically around 43-46 inches) Overall Height: Refer to manual for exact specifications (typically around 45-48 inches) Weights Dry Weight: Refer to manual for exact specifications (typically around 500-550 lbs) Ground Clearance: Refer to manual for exact specifications (typically around 8-10 inches) Towing Capacity: Refer to manual for exact specifications (typically around 500-1000 lbs) Rack Capacity Front: Refer to manual for exact specifications (typically around 99 lbs) Rack Capacity Rear: Refer to manual for exact specifications (typically around 176 lbs) ๐ก๏ธ Safety Features Ratings Safety Standards: ATV safety guidelines, operation protocols. Specific crash ratings not applicable to ATVs in the same way as cars. Active Features Braking System: Hydraulic disc brakes (front and rear), often with sealed drum...
Comprehensive, factory-level repair and maintenance guide for Yamaha Grizzly 350/400 models, providing essential information for owners and technicians.
Competitive Analysis
Advantage:
Offers the same depth and detail as professional workshop manuals, available digitally for immediate access and lifetime use, unlike some subscription-based or limited manuals.
Step-by-step diagnostic procedures for common and uncommon problems, fault code interpretation
Repair:
Detailed instructions for component removal, disassembly, inspection, repair, assembly, and reinstallation
Rebuilds:
Engine and transmission rebuild procedures
Adjustments:
Carburetor tuning, throttle cable adjustment, brake lever adjustment, shift lever adjustment
Technical Depth
Depth:
Comprehensive (covers all repairs, servicing, and troubleshooting)
Diagrams:
Hundreds of detailed exploded diagrams and pictures
Instructions:
Step-by-step instructions for all procedures
Target Audience
Audience:
Professional Mechanics and Technicians, DIY enthusiasts
๐ Manual Specifications
File Format
Compatibility:
Windows & MAC Computers
Accessibility:
Instant download, usable on multiple devices (computer, tablet, smartphone)
Licensing:
Lifetime use, no expiry dates, no renewal fees
Print Quality
Print Capability:
Printable (single page or entire manual)
Binding Type
Binding:
N/A (Digital PDF format)
Paper Type
Paper:
N/A (Digital PDF format)
โ๏ธ Engine Specifications
Primary Engine
Engine Type:
Four-stroke, SOHC, air-cooled (typical for these models, specific to YFM350/400 may vary slightly, consult manual for exact details)
Displacement:
Approximately 348cc (Grizzly 350) and 386cc or 421cc (Grizzly 400, depending on specific variant and year - manual will clarify exact displacement for YFM400FAR)
Bore X Stroke:
Refer to manual for exact specifications (typical for this era would be around 83mm x 64.5mm for 350cc class)
Compression Ratio:
Refer to manual for exact specifications
Performance
Horsepower:
Refer to manual for exact specifications (typically in the 20-30 HP range)
Torque:
Refer to manual for exact specifications
Fuel System
Fuel Delivery:
Carburetor (Mikuni VM series common for these displacements), potentially EFI on later 400 variants depending on exact model code.
Fuel Type:
Unleaded gasoline (87 octane or higher recommended, confirm with manual)
Fuel Tank Capacity:
Refer to manual for exact specifications (typically 3-4 gallons)
Lubrication
Oil Type:
Yamaha Genuine 4-stroke engine oil or equivalent API SG, SF, or SG-rated oil with Yamalube 4 (or similar SAE 10W-30, 20W-40, or 20W-50 depending on temperature, consult manual for specifics)
Oil Capacity:
Refer to manual for exact specifications (typically around 1.8 - 2.0 liters with filter change)
Ignition
Ignition System:
CDI (Capacitor Discharge Ignition)
Spark Plug Type:
Refer to manual for exact specifications (e.g., NGK CR7E or similar)
๐ง Transmission
Standard
Transmission Type:
Automatic (Yamaha Ultramaticยฎ transmission with constantly variable transmission - CVT)
Drive System:
Shaft drive, selectable 2WD/4WD with high and low range (confirm exact features for YFM400FAR)
Features
Features:
Engine braking, centrifugal clutch, belt drive system
Maintenance
Cv Fluid Type:
Yamaha's recommended CVT fluid or equivalent. Refer to manual for specific fluid type and capacity.
๐ Dimensions
Exterior
Overall Length:
Refer to manual for exact specifications (typically around 76-80 inches)
Overall Width:
Refer to manual for exact specifications (typically around 43-46 inches)
Overall Height:
Refer to manual for exact specifications (typically around 45-48 inches)
Weights
Dry Weight:
Refer to manual for exact specifications (typically around 500-550 lbs)
Ground Clearance:
Refer to manual for exact specifications (typically around 8-10 inches)
Towing Capacity:
Refer to manual for exact specifications (typically around 500-1000 lbs)
Rack Capacity Front:
Refer to manual for exact specifications (typically around 99 lbs)
Rack Capacity Rear:
Refer to manual for exact specifications (typically around 176 lbs)
๐ก๏ธ Safety Features
Ratings
Safety Standards:
ATV safety guidelines, operation protocols. Specific crash ratings not applicable to ATVs in the same way as cars.
Active Features
Braking System:
Hydraulic disc brakes (front and rear), often with sealed drum or disc parking brake.
Lighting:
Dual headlights, taillight/brake light.
Passive Features
Ergonomics:
Comfortable seating, handlebar design for control and stability.
Wheels Tires:
Rugged, multi-terrain tires for traction and stability (specific sizes in manual).
N/A (Features focus on mechanical and operational aspects)
Connectivity
Connectivity Features:
N/A
๐ง Maintenance
Service Intervals
Oil Change:
Refer to manual for specific intervals, typically every 100 hours or annually, whichever comes first.
Air Filter Cleaning:
Refer to manual, typically checked at every service or more frequently in dusty conditions.
Spark Plug Replacement:
Refer to manual for mileage or hours, often around 400-500 hours or annually.
Cv Belt Inspection:
Refer to manual, typically inspected annually or every 100 hours for wear and tension.
Brake Fluid Flush:
Refer to manual, typically every 1-2 years.
Fluid Specifications
Brake Fluid:
DOT 3 or DOT 4 (confirm with manual)
Coolant:
Permanent type antifreeze (50/50 mix with distilled water). Refer to manual for specific type and capacity.
Known Issues
Common Issues:
CVT belt wear, carburetor issues (fouling, adjustment), suspension wear, starter motor problems (common to many ATVs of this era). Manual provides solutions.
Preventative Maintenance:
Adherence to the manual's maintenance schedule is key to preventing common issues and ensuring longevity.
๐ Vehicle History
Brand Heritage
Heritage:
Yamaha has a long-standing reputation for building durable and reliable powersports vehicles, including a strong lineage of ATVs known for their off-road capabilities and innovation.
Model Evolution
Evolution:
The Grizzly line has been a cornerstone of Yamaha's ATV offerings, evolving to incorporate advancements in engine technology, suspension, and rider comfort while maintaining its rugged, workhorse image.
Production
Manufacturing:
Yamaha Motor Corporation products are typically manufactured in their global facilities. Specific production location for these models would be detailed by Yamaha.
๐ Awards & Recognition
Recognitions
Awards And Recognition:
While specific awards for this model year range are not detailed in the product info, Yamaha Grizzly ATVs are consistently recognized for their durability, reliability, and off-road performance within the powersports industry.
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