Yamaha Grizzly 350 IRS 4WD Hunter ATV 2007-2011 Full Service & Repair Manual
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🏷️ Basic Information Identification Make: Yamaha Model: Grizzly 350 IRS 4WD Hunter Edition Model Variant: Hunter Edition Product Type: Service & Repair Manual Codes Product Code Designator: PDF 👋 Introduction Market Position Atv Segment: Mid-size utility ATV, known for its independent rear suspension (IRS) and 4WD capability, targeting recreational riders and hunters. Competitive Analysis Key Competitors: Honda Foreman, Suzuki King Quad 400, Polaris Sportsman 400/500. Key Features Suspension Advantage: The Independent Rear Suspension (IRS) provides superior ride comfort and handling over rough terrain compared to solid axle models. Drivetrain Capability: On-Command 4WD system allows for easy switching between 2WD and 4WD, with a 4WD diff-lock for maximum traction. Hunter Edition Package: Typically includes features like enhanced tires, durable racks, and potentially camouflage graphics for hunting applications. Manual Value Proposition Target User: Owners, DIY mechanics, and professional technicians performing maintenance and repairs on the specified Yamaha Grizzly models. 📋 Manual Details Coverage Areas Model Years Covered: 2007, 2008, 2009, 2010, 2011 Trim Levels Covered: All 350 IRS 4WD trims, specifically the Hunter Edition Page Count Estimated Page Count: 500+ Manual Type Manual Classification: Factory Service Manual / Workshop Manual Language Language: English Format File Format: PDF Download 📖 Manual Coverage Systems Covered Powertrain: Engine, Transmission, Drivetrain (4WD System), Final Drives Chassis: Frame, Suspension (Front Independent Rear Suspension), Steering, Brakes Electrical: Ignition, Charging System, Starting System, Lighting, Instrumentation, Accessories Bodywork: Body Panels, Fenders, Racks, Seat Fuel System: Carburetor (Mikuni BSR33), Fuel Tank, Fuel Pump, Fuel Lines Procedures Included Maintenance: Routine checks, oil changes, filter replacements, lubrication, valve adjustments Troubleshooting: Diagnostic flowcharts, symptom-based problem solving, electrical system troubleshooting Repair: Engine overhaul, transmission rebuild, suspension component replacement, brake system service Disassembly Reassembly: Detailed step-by-step instructions for component removal and installation Technical Depth Diagnostic Level: Comprehensive, including electrical schematics and component testing procedures Rebuild Capability: Full engine and transmission rebuild specifications and procedures Special Tools: Identification of specific tools required for certain procedures 📊 Manual Specifications File Format PDF Quality: High-resolution, bookmarkable, searchable text Printability: Printable pages for hard copy reference Binding Type Digital Binding: N/A (Digital Download) Paper Type Digital Paper Emulation: N/A (Digital Download) Licensing Licensing Terms: No expiry dates, single user license for the purchased PDF ⚙️ Engine Specifications Primary Engine Engine Type: Four-stroke, SOHC, 4-valve, air-cooled with oil cooler Engine Displacement: 348cc Bore X Stroke: 83.0 mm x 64.5 mm Compression Ratio: 9.2:1 Performance Horsepower Estimate: Approximately 20-22 HP (actual figures may vary slightly by year/tuning) Torque Estimate: Approximately 20-22 lb-ft (actual figures may vary slightly) Fuel System Fuel Delivery: Mikuni BSR33 carburetor Fuel Type: Unleaded gasoline, 87 octane minimum Ignition Ignition System: CDI (Capacitor Discharge Ignition) Cooling Cooling Method: Air-cooled with fan-assisted oil cooler 🔧 Transmission Standard Transmission Type: Yamaha Ultramatic V-belt automatic transmission with engine braking Drive Modes: H (High), L (Low), N (Neutral), R (Reverse), P (Park) Features Engine Braking: Industry-leading engine braking for controlled descents Drivetrain Final Drive Type: Shaft drive 4Wd System: Yamaha On-Command 4WD with electronic engagement and differential lock Fluid Specifications Transmission Fluid Type: Yamalube 4 (or equivalent SAE 10W-30 API SG or higher motorcycle oil) Fluid Capacities Transmission Oil Capacity: Approximately 2.4 Liters (0.53 Imp. qt, 0.63 US qt) 📐 Dimensions Exterior Overall Length: 2070 mm (81.5 in) Overall Width: 1120 mm (44.1 in) Overall Height: 1150 mm (45.3 in) Wheelbase: 1280 mm (50.4 in) Ground Clearance: 260 mm (10.2 in) Cargo Front Rack Capacity: 45 kg (99 lb) Rear Rack Capacity: 85 kg (187 lb) Weights Dry Weight: 275 kg (606 lb) Fuel Capacity: 14 Liters (3.7 gal) Dimensions Towing Capacity: 500 kg (1102 lb) Seating Capacity: 1 🛡️ Safety Features Ratings Atv Safety Standards: Designed to meet ANSI standards for All-Terrain Vehicles. Active Features Braking System: Hydraulic disc brakes front and rear, sealed drum brake in rear differential housing for parking brake. Engine Braking Benefit: Enhanced control during descents without relying solely on friction brakes. Passive Features Roll Over Protection: N/A (ATVs do not have factory ROPS unless specified as a special build). Lighting: Dual 30W halogen headlights, 8W LED taillight/stoplight. Safety Guidelines Recommended Gear: Helmet, eye protection, gloves, long pants, long-sleeved shirt, sturdy boots (as per owner's manual recommendations). 💡 Technology Features Infotainment Infotainment Features: Basic instrumentation (speedometer, odometer, fuel gauge, indicator lights). No advanced infotainment systems typical of modern vehicles. Driver Assistance Driver Assistance Features: N/A (ATVs are manually operated and do not feature driver assistance systems.) Connectivity Connectivity Options: N/A Other Tech Instrumentation Type: Analog speedometer, digital odometer, fuel gauge, 2WD/4WD indicator, neutral indicator, reverse indicator, oil level indicator, high-beam indicator. 🔧 Maintenance Service Intervals Engine Oil Change: Every 100 hours or 1 year, whichever comes first. Air Filter Cleaning: Every 50 hours or 6 months; replace if necessary. Spark Plug Replacement: Refer to manual; typically around 500-1000 hours or as needed based on inspection. Valve Clearance Check:...
Diagnostic flowcharts, symptom-based problem solving, electrical system troubleshooting
Repair:
Engine overhaul, transmission rebuild, suspension component replacement, brake system service
Disassembly Reassembly:
Detailed step-by-step instructions for component removal and installation
Technical Depth
Diagnostic Level:
Comprehensive, including electrical schematics and component testing procedures
Rebuild Capability:
Full engine and transmission rebuild specifications and procedures
Special Tools:
Identification of specific tools required for certain procedures
📊 Manual Specifications
File Format
PDF Quality:
High-resolution, bookmarkable, searchable text
Printability:
Printable pages for hard copy reference
Binding Type
Digital Binding:
N/A (Digital Download)
Paper Type
Digital Paper Emulation:
N/A (Digital Download)
Licensing
Licensing Terms:
No expiry dates, single user license for the purchased PDF
⚙️ Engine Specifications
Primary Engine
Engine Type:
Four-stroke, SOHC, 4-valve, air-cooled with oil cooler
Engine Displacement:
348cc
Bore X Stroke:
83.0 mm x 64.5 mm
Compression Ratio:
9.2:1
Performance
Horsepower Estimate:
Approximately 20-22 HP (actual figures may vary slightly by year/tuning)
Torque Estimate:
Approximately 20-22 lb-ft (actual figures may vary slightly)
Fuel System
Fuel Delivery:
Mikuni BSR33 carburetor
Fuel Type:
Unleaded gasoline, 87 octane minimum
Ignition
Ignition System:
CDI (Capacitor Discharge Ignition)
Cooling
Cooling Method:
Air-cooled with fan-assisted oil cooler
🔧 Transmission
Standard
Transmission Type:
Yamaha Ultramatic V-belt automatic transmission with engine braking
Drive Modes:
H (High), L (Low), N (Neutral), R (Reverse), P (Park)
Features
Engine Braking:
Industry-leading engine braking for controlled descents
Drivetrain
Final Drive Type:
Shaft drive
4Wd System:
Yamaha On-Command 4WD with electronic engagement and differential lock
Fluid Specifications
Transmission Fluid Type:
Yamalube 4 (or equivalent SAE 10W-30 API SG or higher motorcycle oil)
Fluid Capacities
Transmission Oil Capacity:
Approximately 2.4 Liters (0.53 Imp. qt, 0.63 US qt)
📐 Dimensions
Exterior
Overall Length:
2070 mm (81.5 in)
Overall Width:
1120 mm (44.1 in)
Overall Height:
1150 mm (45.3 in)
Wheelbase:
1280 mm (50.4 in)
Ground Clearance:
260 mm (10.2 in)
Cargo
Front Rack Capacity:
45 kg (99 lb)
Rear Rack Capacity:
85 kg (187 lb)
Weights
Dry Weight:
275 kg (606 lb)
Fuel Capacity:
14 Liters (3.7 gal)
Dimensions
Towing Capacity:
500 kg (1102 lb)
Seating Capacity:
1
🛡️ Safety Features
Ratings
Atv Safety Standards:
Designed to meet ANSI standards for All-Terrain Vehicles.
Active Features
Braking System:
Hydraulic disc brakes front and rear, sealed drum brake in rear differential housing for parking brake.
Engine Braking Benefit:
Enhanced control during descents without relying solely on friction brakes.
Passive Features
Roll Over Protection:
N/A (ATVs do not have factory ROPS unless specified as a special build).
Lighting:
Dual 30W halogen headlights, 8W LED taillight/stoplight.
Safety Guidelines
Recommended Gear:
Helmet, eye protection, gloves, long pants, long-sleeved shirt, sturdy boots (as per owner's manual recommendations).
💡 Technology Features
Infotainment
Infotainment Features:
Basic instrumentation (speedometer, odometer, fuel gauge, indicator lights). No advanced infotainment systems typical of modern vehicles.
Driver Assistance
Driver Assistance Features:
N/A (ATVs are manually operated and do not feature driver assistance systems.)
Connectivity
Connectivity Options:
N/A
Other Tech
Instrumentation Type:
Analog speedometer, digital odometer, fuel gauge, 2WD/4WD indicator, neutral indicator, reverse indicator, oil level indicator, high-beam indicator.
🔧 Maintenance
Service Intervals
Engine Oil Change:
Every 100 hours or 1 year, whichever comes first.
Air Filter Cleaning:
Every 50 hours or 6 months; replace if necessary.
Spark Plug Replacement:
Refer to manual; typically around 500-1000 hours or as needed based on inspection.
Valve Clearance Check:
Initial check at 50 hours, then every 500 hours or 1 year.
Fluid Specifications
Engine Oil Type:
Yamalube 4 (or equivalent SAE 10W-40 API SG or higher API classification, JASO certified MA)
Engine Oil Capacity:
Approximately 2.4 Liters (0.53 Imp. qt, 0.63 US qt)
Coolant Type:
N/A (Air-cooled with oil cooler)
Brake Fluid Type:
SAE J1703 or DOT 3
Known Issues
Carburetor Performance:
Can be susceptible to clogging if fuel is not clean; periodic cleaning recommended. Jetting may need adjustment for altitude or modifications.
Efi Vs Carburetor:
While this model is carbureted, issues related to fuel delivery consistency and starting can sometimes arise due to altitude or temperature changes that an EFI system would manage more easily.
Cv Belt Wear:
As with any CVT, belt wear is a consumable part; proper maintenance and avoiding excessive slippage will prolong belt life.
Maintenance Tips
Pre Ride Inspection:
Always perform a pre-ride inspection covering tires, brakes, lights, controls, and fluid levels.
📚 Vehicle History
Brand Heritage
Yamaha Atv Legacy:
Yamaha is a pioneer in the ATV industry, known for its innovation, durability, and performance, with a long history of successful models like the original 'Three-Wheeler' and the popular Wolverine and Grizzly lines.
Model Evolution
Grizzly 350 Lineage:
The Grizzly 350 IRS 4WD followed the popular solid axle Grizzly 350, introducing the significant upgrade of independent rear suspension for improved rider comfort and capability. It served as a value-oriented, capable utility ATV within Yamaha's lineup.
Production
Manufacturing Location:
Primarily manufactured in Japan or USA by Yamaha Motor Corporation.
Production Years
Production Span:
The Grizzly 350 platform, including IRS and 4WD variants, was produced roughly from the mid-2000s through the early 2010s, with specific updates and trims like the Hunter Edition appearing within this period.
🏆 Awards & Recognition
Recognitions
Industry Reputation:
Yamaha Grizzly models are consistently recognized for their reliability, durability, and strong off-road performance, particularly their excellent suspension and 4WD systems.
Ratings
Consumer Satisfaction:
Generally high consumer satisfaction due to Yamaha's reputation for build quality and product longevity.
Certifications
Emission Standards:
Meets relevant emission standards for its production era.
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