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Yamaha Grizzly 350 IRS 4WD Hunter ATV 2007-2011 Service Repair Shop Manual Download PDF

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🏷️ Basic Information Identification Make: Yamaha Model: Grizzly 350 IRS 4WD Hunter Product Type: Service Repair Shop Manual Product Format: Downloadable PDF Codes Model Years Covered: 2007, 2008, 2009, 2010, 2011 Generation Generation Designation: First Generation (Model Year 2007-2011) 👋 Introduction Market Position Target Audience: Yamaha Grizzly 350 IRS 4WD Hunter ATV owners and independent service technicians. Value Proposition: Empowers owners to perform their own maintenance and repairs, saving significant costs compared to dealership service. Competitive Analysis Competitor Manuals: This manual provides a level of detail comparable to official OEM service manuals, offering a cost-effective alternative. Key Features Professional Quality: Developed with a focus on accuracy, clarity, and comprehensiveness, mirroring factory service literature. Multi Device Access: Designed for seamless use across various modern digital devices. Save Money Aspect: Explicitly promotes significant cost savings through DIY repairs. 📋 Manual Details Coverage Areas All Major Systems: Yes Vehicle Variants Covered: Hunter Edition, Standard IRS 4WD models Page Count Estimated Pages: Extensive (typically 500+ pages for this type of comprehensive manual) Manual Type Manual Category: Service & Repair Shop Manual Language Language: English Format Digital Format: PDF Device Compatibility: PC, MAC, Tablets, Smartphones 📖 Manual Coverage Systems Covered Engine: Detailed inspection, disassembly, assembly, troubleshooting, and repair of the engine and its components (e.g., carburetor, ignition, lubrication, cooling). Transmission: Service and repair of the automatic transmission (Ultramatic), including torque converter, gearbox, and drive systems. Drivetrain: Comprehensive coverage of 4WD system, drive shafts, differentials (front and rear IRS), CV joints, and wheel hubs. Suspension: Front and rear Independent Rear Suspension (IRS) system repair, including shock absorbers, control arms, bushings, and steering components. Brakes: Front and rear hydraulic disc brake system service, including caliper maintenance, brake pad replacement, fluid flushing, and bleeding. Electrical System: Detailed wiring diagrams, starter system, charging system (stator, regulator/rectifier), battery, lighting, and accessory circuits. Fuel System: Carburetor overhaul and adjustment, fuel pump, fuel lines, and fuel tank service. Cooling System: Radiator, fan, coolant hoses, and thermostat service. Chassis And Frame: Frame inspection, reinforcement, and component mounting procedures. Bodywork: Fender, rack, and body panel removal, installation, and adjustment. Steering: Handlebar, steering shaft, tie rods, and steering linkage maintenance and adjustment. Procedures Included Routine Maintenance: Oil changes, filter replacements, air filter cleaning/replacement, spark plug checks, lubrication points. Troubleshooting: Systematic diagnostic procedures for common and uncommon issues, fault finding charts. Engine Overhaul: Complete engine rebuild procedures, including piston, rings, cylinder, valve train, and gasket replacement. Transmission Repair: Detailed steps for transmission disassembly, inspection, component replacement, and reassembly. Suspension And Steering Repair: Ball joint replacement, bushing service, shock absorber replacement, and steering linkage adjustment. Brake System Service: Brake pad replacement, rotor inspection, brake fluid flush and bleed, master cylinder and caliper service. Electrical Diagnosis: Wiring harness inspection, component testing (e.g., stator, starter, CDI unit), and troubleshooting electrical faults using diagrams. Carburetor Tuning And Rebuild: Jetting adjustments, float level setting, idle speed control, and complete carburetor overhaul. Drivetrain Maintenance: CV boot inspection and replacement, differential oil changes, and 4WD system engagement checks. Technical Depth Depth Of Coverage: Comprehensive Professional Quality, In-depth Diagnostic Capabilities: Advanced diagnostic procedures, troubleshooting flowcharts, and component testing specifications. Repair Scope: From routine maintenance to complete engine and transmission rebuilds, and chassis repairs. Data Accuracy: Includes factory specifications, torque values, and clearance measurements. 📊 Manual Specifications File Format File Type: PDF (Portable Document Format) Searchability: Likely text-searchable PDF for easy information retrieval. Print Quality Resolution And Clarity: High resolution, suitable for printing high-quality documents. Binding Type Digital Binding: N/A (Downloadable Digital Format) Paper Type Digital Paper Type: N/A (Digital Document) ⚙️ Engine Specifications Primary Engine Engine Type: 4-Stroke, SOHC, 2-Valve, Air-Cooled Engine Displacement: 348 cc Bore X Stroke: 83.0 mm x 64.5 mm Compression Ratio: 9.2:1 Fuel Delivery: Mikuni BSR33/1 carburetor Performance Horsepower Estimate: Approx. 20-22 HP (at peak RPM, varies with tuning and altitude) Torque Estimate: Approx. 20-22 lb-ft (at peak RPM, varies with tuning and altitude) Fuel System Fuel Type: Unleaded gasoline Fuel Tank Capacity: 3.4 gal (12.7 L) Ignition Ignition System: TCI (Transistor Controlled Ignition) Lubrication Oil Type: Yamalube 4 or SAE 10W-30 API SG, SF, or SG/CD Oil Capacity: 1.81 US qt (1.7 L) / 1.90 US qt (1.8 L) with filter change 🔧 Transmission Standard Transmission Type: Automatic (Yamaha Ultramatic® Transmission) Drive System: Selectable 4WD, Shaft Drive Gearbox: H, L, N, R, P (High, Low, Neutral, Reverse, Park) Features Engine Braking: Effective downhill engine braking provided by Ultramatic® system. Drive Engagement: Automatic centrifugal clutch and continuously variable ratio transmission. Fluid Specifications Transmission Fluid: Yamaha Genuine Gear Oil (or equivalent SAE 80 API GL-4) Fluid Capacities Differential Fluid Capacity: 0.24 L (front), 0.20 L (rear) 📐 Dimensions Exterior Length: 76.0 in (1930 mm) Width: 41.3 in (1050 mm) Height: 45.7 in (1160 mm) Wheelbase: 49.6 in (1260 mm) Ground Clearance: 11.8 in (300 mm) Weights Dry Weight: 573 lbs (260...
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Yamaha Grizzly 350 IRS 4WD Hunter ATV 2007-2011 Service Repair Shop Manual Download PDF
🏷️ Basic Information
Identification
Make:
Yamaha
Model:
Grizzly 350 IRS 4WD Hunter
Product Type:
Service Repair Shop Manual
Product Format:
Downloadable PDF
Codes
Model Years Covered:
2007, 2008, 2009, 2010, 2011
Generation
Generation Designation:
First Generation (Model Year 2007-2011)
👋 Introduction
Market Position
Target Audience:
Yamaha Grizzly 350 IRS 4WD Hunter ATV owners and independent service technicians.
Value Proposition:
Empowers owners to perform their own maintenance and repairs, saving significant costs compared to dealership service.
Competitive Analysis
Competitor Manuals:
This manual provides a level of detail comparable to official OEM service manuals, offering a cost-effective alternative.
Key Features
Professional Quality:
Developed with a focus on accuracy, clarity, and comprehensiveness, mirroring factory service literature.
Multi Device Access:
Designed for seamless use across various modern digital devices.
Save Money Aspect:
Explicitly promotes significant cost savings through DIY repairs.
📋 Manual Details
Coverage Areas
All Major Systems:
Yes
Vehicle Variants Covered:
Hunter Edition, Standard IRS 4WD models
Page Count
Estimated Pages:
Extensive (typically 500+ pages for this type of comprehensive manual)
Manual Type
Manual Category:
Service & Repair Shop Manual
Language
Language:
English
Format
Digital Format:
PDF
Device Compatibility:
PC, MAC, Tablets, Smartphones
📖 Manual Coverage
Systems Covered
Engine:
Detailed inspection, disassembly, assembly, troubleshooting, and repair of the engine and its components (e.g., carburetor, ignition, lubrication, cooling).
Transmission:
Service and repair of the automatic transmission (Ultramatic), including torque converter, gearbox, and drive systems.
Drivetrain:
Comprehensive coverage of 4WD system, drive shafts, differentials (front and rear IRS), CV joints, and wheel hubs.
Suspension:
Front and rear Independent Rear Suspension (IRS) system repair, including shock absorbers, control arms, bushings, and steering components.
Brakes:
Front and rear hydraulic disc brake system service, including caliper maintenance, brake pad replacement, fluid flushing, and bleeding.
Electrical System:
Detailed wiring diagrams, starter system, charging system (stator, regulator/rectifier), battery, lighting, and accessory circuits.
Fuel System:
Carburetor overhaul and adjustment, fuel pump, fuel lines, and fuel tank service.
Cooling System:
Radiator, fan, coolant hoses, and thermostat service.
Chassis And Frame:
Frame inspection, reinforcement, and component mounting procedures.
Bodywork:
Fender, rack, and body panel removal, installation, and adjustment.
Steering:
Handlebar, steering shaft, tie rods, and steering linkage maintenance and adjustment.
Procedures Included
Routine Maintenance:
Oil changes, filter replacements, air filter cleaning/replacement, spark plug checks, lubrication points.
Troubleshooting:
Systematic diagnostic procedures for common and uncommon issues, fault finding charts.
Engine Overhaul:
Complete engine rebuild procedures, including piston, rings, cylinder, valve train, and gasket replacement.
Transmission Repair:
Detailed steps for transmission disassembly, inspection, component replacement, and reassembly.
Suspension And Steering Repair:
Ball joint replacement, bushing service, shock absorber replacement, and steering linkage adjustment.
Brake System Service:
Brake pad replacement, rotor inspection, brake fluid flush and bleed, master cylinder and caliper service.
Electrical Diagnosis:
Wiring harness inspection, component testing (e.g., stator, starter, CDI unit), and troubleshooting electrical faults using diagrams.
Carburetor Tuning And Rebuild:
Jetting adjustments, float level setting, idle speed control, and complete carburetor overhaul.
Drivetrain Maintenance:
CV boot inspection and replacement, differential oil changes, and 4WD system engagement checks.
Technical Depth
Depth Of Coverage:
Comprehensive Professional Quality, In-depth
Diagnostic Capabilities:
Advanced diagnostic procedures, troubleshooting flowcharts, and component testing specifications.
Repair Scope:
From routine maintenance to complete engine and transmission rebuilds, and chassis repairs.
Data Accuracy:
Includes factory specifications, torque values, and clearance measurements.
📊 Manual Specifications
File Format
File Type:
PDF (Portable Document Format)
Searchability:
Likely text-searchable PDF for easy information retrieval.
Print Quality
Resolution And Clarity:
High resolution, suitable for printing high-quality documents.
Binding Type
Digital Binding:
N/A (Downloadable Digital Format)
Paper Type
Digital Paper Type:
N/A (Digital Document)
⚙️ Engine Specifications
Primary Engine
Engine Type:
4-Stroke, SOHC, 2-Valve, Air-Cooled
Engine Displacement:
348 cc
Bore X Stroke:
83.0 mm x 64.5 mm
Compression Ratio:
9.2:1
Fuel Delivery:
Mikuni BSR33/1 carburetor
Performance
Horsepower Estimate:
Approx. 20-22 HP (at peak RPM, varies with tuning and altitude)
Torque Estimate:
Approx. 20-22 lb-ft (at peak RPM, varies with tuning and altitude)
Fuel System
Fuel Type:
Unleaded gasoline
Fuel Tank Capacity:
3.4 gal (12.7 L)
Ignition
Ignition System:
TCI (Transistor Controlled Ignition)
Lubrication
Oil Type:
Yamalube 4 or SAE 10W-30 API SG, SF, or SG/CD
Oil Capacity:
1.81 US qt (1.7 L) / 1.90 US qt (1.8 L) with filter change
🔧 Transmission
Standard
Transmission Type:
Automatic (Yamaha Ultramatic® Transmission)
Drive System:
Selectable 4WD, Shaft Drive
Gearbox:
H, L, N, R, P (High, Low, Neutral, Reverse, Park)
Features
Engine Braking:
Effective downhill engine braking provided by Ultramatic® system.
Drive Engagement:
Automatic centrifugal clutch and continuously variable ratio transmission.
Fluid Specifications
Transmission Fluid:
Yamaha Genuine Gear Oil (or equivalent SAE 80 API GL-4)
Fluid Capacities
Differential Fluid Capacity:
0.24 L (front), 0.20 L (rear)
📐 Dimensions
Exterior
Length:
76.0 in (1930 mm)
Width:
41.3 in (1050 mm)
Height:
45.7 in (1160 mm)
Wheelbase:
49.6 in (1260 mm)
Ground Clearance:
11.8 in (300 mm)
Weights
Dry Weight:
573 lbs (260 kg)
Curb Weight:
Approx. 600 lbs (272 kg) (includes all standard equipment and fluids)
Cargo
Front Rack Capacity:
99 lbs (45 kg)
Rear Rack Capacity:
187 lbs (85 kg)
Towing
Towing Capacity:
1102 lbs (500 kg)
Tires
Front Tires:
AT25x8-12
Rear Tires:
AT25x10-12
Wheels
Wheel Type:
Steel
🛡️ Safety Features
Ratings
Atv Safety Standards:
Follows industry safety standards for ATVs of its class.
Active Features
Braking System:
Hydraulic disc brakes front and rear for reliable stopping power.
4Wd System:
Switchable 4WD for enhanced traction in challenging terrain.
Passive Features
Handlebars:
Ergonomic handlebars with protective padding.
Footwells:
Wide floorboards with integrated heel guards for rider protection.
Lighting:
Dual 30W krypton headlights and 8W/27W brake/taillight.
💡 Technology Features
Infotainment
Infotainment Features:
N/A (Utility ATV, focus is on function over entertainment systems)
Driver Assistance
Traction Control:
N/A (Does not feature electronic traction control systems)
Connectivity
Connectivity Features:
N/A (No integrated electronic connectivity)
Powertrain Tech
Transmission Technology:
Yamaha Ultramatic® Transmission provides automatic engine braking and consistent power delivery.
Engine Cooling Tech:
Air-cooled engine simplifies maintenance but requires good airflow.
🔧 Maintenance
Service Intervals
Engine Oil Change:
Every 3,000 km or 3 months, whichever comes first (refer to manual for specific conditions).
Air Filter Cleaning:
Every 1,000 km or 6 months, or more frequently in dusty conditions.
Spark Plug Check And Gap:
Every 1,000 km or 6 months.
Gear Oil Change:
Every 5,000 km or 1 year.
Brake Fluid Flush:
Every 2 years or as needed.
Fluid Specifications
Engine Oil Specification:
Yamalube 4 or SAE 10W-30 API SG, SF, or SG/CD
Differential Fluid Specification:
Yamaha Genuine Gear Oil or SAE 80 API GL-4
Coolant Type:
Permanent type antifreeze coolant (50/50 mix of ethylene glycol and distilled water)
Known Issues
Carburetor Clogging:
Common in ATVs stored with fuel in the carburetor; requires periodic cleaning and proper fuel system maintenance.
Cv Joint Boot Wear:
Can occur with aggressive riding or exposure to abrasive conditions; requires inspection and replacement of damaged boots.
Battery Drain:
Can be related to charging system issues or parasitic draw; requires electrical system diagnostics.
Suspension Bushings:
Wear over time can lead to looseness and degraded ride quality; replacement is straightforward with the right tools.
📚 Vehicle History
Brand Heritage
Manufacturer:
Yamaha Motor Company, a globally recognized leader in powersports and motorcycles.
Model Evolution
Grizzly Lineage:
The Grizzly series has a long-standing reputation for durability, capability, and rider comfort in the ATV market.
350 Model Introduction:
The 350cc class represented a mid-range offering, balancing power and maneuverability for a wide range of utility and recreational use.
Irs Introduction:
The adoption of Independent Rear Suspension (IRS) was a significant upgrade, improving ride comfort and handling over rough terrain compared to solid rear axles.
Production
Manufacturing Region:
Yamaha ATVs are primarily manufactured in Japan and the USA.
🏆 Awards & Recognition
Recognitions
Grizzly Reputation:
The Yamaha Grizzly line has consistently received positive reviews for its durability and performance in various off-road conditions.
Ratings
User Satisfaction:
High user satisfaction typically reported for the Grizzly series regarding reliability and capability.
Certifications
Industry Certifications:
Manufactured to meet or exceed relevant industry safety and emissions standards.
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