Yamaha Grizzly 550 700 Motorcycle 2012 Service Repair Manual
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This manual covers the models from the 2012 model year. Yamaha has a long-standing reputation for producing robust and reliable off-road vehicles, and the Grizzly line is known for its durability and capability. These ATVs feature single-cylinder, liquid-cooled, 4-stroke engines with SOHC and 4 valves, utilizing Fuel Injection for efficient delivery. The transmission is a Constant-Velocity Transmission with an Ultramatic® automatic system, offering selectable 2WD/4WD modes and, on select models, Electric Power Steering (EPS) for enhanced maneuverability. This comprehensive service repair manual provides factory-level information for technicians, mechanics, and owners. It details general maintenance, troubleshooting procedures, and repair instructions for all major components and systems, including the engine, transmission, brakes, electrical systems, suspension, and fuel system. The manual also includes detailed wiring diagrams, periodic lubrication schedules, and technical data. It is designed to assist users in maintaining and repairing their Grizzly, offering access to crucial information for efficient upkeep and problem resolution. 🏷️ Basic Information Identification Make: Yamaha Model: Grizzly 550 / 700 Year: 2012 Product Type: Service Repair Manual 👋 Introduction Market Position Target Audience: Technicians, mechanics, and owners who want to repair or learn about the vehicle Competitive Analysis Value Proposition: Provides comprehensive, factory-original technical data at a low price with instant access Key Features Instant Access: Immediate download available after purchase, saving time compared to physical manuals 📋 Manual Details Coverage Areas Manual Coverage: Comprehensive service and repair for Yamaha Grizzly 550 and 700 models Page Count Estimated Page Count: Hundreds or thousands (Printable at great quality) Manual Type Manual Type: Factory Service Repair Manual / Workshop Manual Language Language: English Format File Format: PDF 📖 Manual Coverage Systems Covered Engine Service Repair: Complete engine overhaul, troubleshooting, maintenance, and repair procedures Transmission Service Repair: Service and repair of the transmission system Brake System: Maintenance, repair, and troubleshooting of the braking system Wiring Diagram: Detailed electrical system wiring diagrams Electrical System: Diagnosis and repair of all electrical components and circuits Suspension: Service and repair of front and rear suspension components Periodic Lubrication: Lubrication points, schedules, and fluid specifications Steering: Maintenance and repair of the steering system Cooling System: Service and repair of the engine cooling system Fuel Injection: Diagnosis, calibration, and repair of the fuel injection system Fuel System: Service and repair of the entire fuel delivery system Emission System: Information on emission control systems and troubleshooting Heater Air Conditioner: Service and repair of HVAC systems Engine Control System: Diagnosis and troubleshooting of the Engine Control Unit (ECU) and related systems Chassis Body: Frame, body panels, and chassis component service Restraint System: Information relevant to restraint systems (if applicable to the ATV) Interior: Service and repair of interior components Differential Drive: Service and repair of differential and drive systems Axle: Service and repair of axle components Procedures Included General Maintenance: Routine checks, fluid changes, filter replacements, and general upkeep Troubleshooting: Step-by-step diagnostic procedures for identifying and resolving common and uncommon problems Repair Procedures: Detailed instructions for disassembly, assembly, and repair of all major components and systems Technical Data Sheets: Inclusion of technical data, specifications, and component information Technical Depth Depth Of Coverage: Complete factory-level repair information suitable for professional technicians and experienced DIY enthusiasts 📊 Manual Specifications File Format File Type Requirements: Requires Adobe PDF Reader Print Quality Print Quality: Great Quality (Printable pages) Binding Type Binding Type: Digital (Downloadable PDF) Paper Type Paper Type: N/A (Digital Format) Software Requirements Unzipper Requirement: Required for larger manual files (e.g., WinZip) ⚙️ Engine Specifications Primary Engine Engine Type: Single-cylinder, liquid-cooled, 4-stroke, SOHC, 4-valve (for both 550cc and 700cc variants) Performance Engine Displacement 550: 535cc (Approximate for Grizzly 550) Engine Displacement 700: 686cc (Approximate for Grizzly 700) Fuel System Fuel Delivery: Fuel Injection (YFI) 🔧 Transmission Standard Transmission Type: Yamaha Constant-Velocity Transmission (YTV) with Ultramatic® automatic transmission Features Drive Modes: 2WD/4WD selectable, Electric Power Steering (EPS) on select models 📐 Dimensions Exterior Overall Length: Refer to specific model year and variant within the manual Weights Wet Weight: Refer to specific model year and variant within the manual 🛡️ Safety Features Active Features Braking System: Hydraulic disc brakes (front and rear) 💡 Technology Features Infotainment Dashboard Display: Digital instrumentation, including speedometer, odometer, trip meter, fuel gauge, and various indicator lights. Driver Assistance Electric Power Steering: Available on many 2012 Grizzly 700 models, reducing steering effort and fatigue, especially at low speeds and over rough terrain. Connectivity Diagnostic Ports: Diagnostic capabilities for electronic systems, as detailed in the electrical and engine control sections. 🔧 Maintenance Service Intervals Oil Change Interval: Refer to the manual for specific intervals based on operating hours or mileage Fluid Specifications Engine Oil Type: Yamaha recommends specific grades of Yamalube engine oil. Refer to the manual for exact specifications (e.g., SAE 10W-40 or 20W-50, API SG or higher). Coolant Type: Ethylene glycol-based antifreeze coolant (50% mixture with distilled water...
This manual covers the models from the 2012 model year. Yamaha has a long-standing reputation for producing robust and reliable off-road vehicles, and the Grizzly line is known for its durability and capability. These ATVs feature single-cylinder, liquid-cooled, 4-stroke engines with SOHC and 4 valves, utilizing Fuel Injection for efficient delivery. The transmission is a Constant-Velocity Transmission with an Ultramatic® automatic system, offering selectable 2WD/4WD modes and, on select models, Electric Power Steering (EPS) for enhanced maneuverability.
This comprehensive service repair manual provides factory-level information for technicians, mechanics, and owners. It details general maintenance, troubleshooting procedures, and repair instructions for all major components and systems, including the engine, transmission, brakes, electrical systems, suspension, and fuel system. The manual also includes detailed wiring diagrams, periodic lubrication schedules, and technical data. It is designed to assist users in maintaining and repairing their Grizzly, offering access to crucial information for efficient upkeep and problem resolution.
🏷️ Basic Information
Identification
Make:
Yamaha
Model:
Grizzly 550 / 700
Year:
2012
Product Type:
Service Repair Manual
👋 Introduction
Market Position
Target Audience:
Technicians, mechanics, and owners who want to repair or learn about the vehicle
Competitive Analysis
Value Proposition:
Provides comprehensive, factory-original technical data at a low price with instant access
Key Features
Instant Access:
Immediate download available after purchase, saving time compared to physical manuals
📋 Manual Details
Coverage Areas
Manual Coverage:
Comprehensive service and repair for Yamaha Grizzly 550 and 700 models
Page Count
Estimated Page Count:
Hundreds or thousands (Printable at great quality)
Manual Type
Manual Type:
Factory Service Repair Manual / Workshop Manual
Language
Language:
English
Format
File Format:
PDF
📖 Manual Coverage
Systems Covered
Engine Service Repair:
Complete engine overhaul, troubleshooting, maintenance, and repair procedures
Transmission Service Repair:
Service and repair of the transmission system
Brake System:
Maintenance, repair, and troubleshooting of the braking system
Wiring Diagram:
Detailed electrical system wiring diagrams
Electrical System:
Diagnosis and repair of all electrical components and circuits
Suspension:
Service and repair of front and rear suspension components
Periodic Lubrication:
Lubrication points, schedules, and fluid specifications
Steering:
Maintenance and repair of the steering system
Cooling System:
Service and repair of the engine cooling system
Fuel Injection:
Diagnosis, calibration, and repair of the fuel injection system
Fuel System:
Service and repair of the entire fuel delivery system
Emission System:
Information on emission control systems and troubleshooting
Heater Air Conditioner:
Service and repair of HVAC systems
Engine Control System:
Diagnosis and troubleshooting of the Engine Control Unit (ECU) and related systems
Chassis Body:
Frame, body panels, and chassis component service
Restraint System:
Information relevant to restraint systems (if applicable to the ATV)
Interior:
Service and repair of interior components
Differential Drive:
Service and repair of differential and drive systems
Axle:
Service and repair of axle components
Procedures Included
General Maintenance:
Routine checks, fluid changes, filter replacements, and general upkeep
Troubleshooting:
Step-by-step diagnostic procedures for identifying and resolving common and uncommon problems
Repair Procedures:
Detailed instructions for disassembly, assembly, and repair of all major components and systems
Technical Data Sheets:
Inclusion of technical data, specifications, and component information
Technical Depth
Depth Of Coverage:
Complete factory-level repair information suitable for professional technicians and experienced DIY enthusiasts
📊 Manual Specifications
File Format
File Type Requirements:
Requires Adobe PDF Reader
Print Quality
Print Quality:
Great Quality (Printable pages)
Binding Type
Binding Type:
Digital (Downloadable PDF)
Paper Type
Paper Type:
N/A (Digital Format)
Software Requirements
Unzipper Requirement:
Required for larger manual files (e.g., WinZip)
⚙️ Engine Specifications
Primary Engine
Engine Type:
Single-cylinder, liquid-cooled, 4-stroke, SOHC, 4-valve (for both 550cc and 700cc variants)
Performance
Engine Displacement 550:
535cc (Approximate for Grizzly 550)
Engine Displacement 700:
686cc (Approximate for Grizzly 700)
Fuel System
Fuel Delivery:
Fuel Injection (YFI)
🔧 Transmission
Standard
Transmission Type:
Yamaha Constant-Velocity Transmission (YTV) with Ultramatic® automatic transmission
Features
Drive Modes:
2WD/4WD selectable, Electric Power Steering (EPS) on select models
📐 Dimensions
Exterior
Overall Length:
Refer to specific model year and variant within the manual
Weights
Wet Weight:
Refer to specific model year and variant within the manual
🛡️ Safety Features
Active Features
Braking System:
Hydraulic disc brakes (front and rear)
💡 Technology Features
Infotainment
Dashboard Display:
Digital instrumentation, including speedometer, odometer, trip meter, fuel gauge, and various indicator lights.
Driver Assistance
Electric Power Steering:
Available on many 2012 Grizzly 700 models, reducing steering effort and fatigue, especially at low speeds and over rough terrain.
Connectivity
Diagnostic Ports:
Diagnostic capabilities for electronic systems, as detailed in the electrical and engine control sections.
🔧 Maintenance
Service Intervals
Oil Change Interval:
Refer to the manual for specific intervals based on operating hours or mileage
Fluid Specifications
Engine Oil Type:
Yamaha recommends specific grades of Yamalube engine oil. Refer to the manual for exact specifications (e.g., SAE 10W-40 or 20W-50, API SG or higher).
Coolant Type:
Ethylene glycol-based antifreeze coolant (50% mixture with distilled water recommended). Refer to manual for specific Yamaha coolant part numbers.
Known Issues
Common Wear Items:
Brake pads, air filters, spark plugs, drive belts (Ultramatic® system) are common wear items requiring regular inspection and replacement.
Maintenance Chart
Included Chart:
The manual contains a maintenance chart outlining scheduled service tasks.
📚 Vehicle History
Brand Heritage
Yamaha Atv Legacy:
Yamaha has a long-standing reputation for producing robust and reliable off-road vehicles, including the Grizzly line known for its durability and capability.
Model Evolution
Grizzly Lineage:
The Grizzly series has consistently been a benchmark for utility and recreational ATVs, with the 550 and 700 models representing advanced iterations of Yamaha's off-road engineering.
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