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Yamaha GRIZZLY 550 700 Shop Manual 2009-2011

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🏷️ Basic Information Identification Make: Yamaha Model: Grizzly 550/700 Model Variants: 550cc and 700cc (specific sub-models likely exist, e.g., EPS, SE) Generation Production Years: 2009-2011 👋 Introduction Market Position Target Audience: Yamaha Grizzly 550/700 owners, DIY mechanics, ATV enthusiasts, and repair shops. Competitive Analysis Value Proposition: Provides professional-level repair and maintenance information, enabling users to save significant costs on service and repairs compared to dealership or independent shop labor rates. Key Features Ease Of Use: User-friendly, step-by-step instructions with clear visuals and diagrams, making complex repairs accessible to individuals with varying mechanical skill levels. Accessibility: Instant download compatible with PC, Mac, Tablets, and Smartphones, allowing for on-the-go access to critical repair information. 📋 Manual Details Coverage Areas Manual Scope: Comprehensive service and repair for all Yamaha Grizzly 550 and 700 models from 2009-2011. Page Count Page Count: Not explicitly stated, but described as 'in-depth' and 'full professional quality'. Manual Type Manual Type: Shop Manual / Service & Repair Manual Language Language: English Format Format: PDF Download 📖 Manual Coverage Systems Covered Engine Mechanical: Engine disassembly, assembly, overhaul, component testing, specifications, and troubleshooting. Fuel System: Fuel injection system, fuel pump, injectors, throttle body, fuel tank, and related components. Ignition System: Ignition coil, CDI unit, spark plugs, and related electrical components. Drivetrain: Transmission (CVT), gear reduction, drive shafts, differentials, axles, and hubs. Suspension: Front and rear suspension components, shocks, springs, A-arms, and adjustments. Brakes: Brake system components, master cylinders, calipers, brake pads, rotors, and bleeding procedures. Electrical System: Wiring diagrams, battery, charging system (stator, rectifier/regulator), lighting, starting system, and electronic control units (ECU). Cooling System: Radiator, cooling fan, thermostat, water pump, and coolant specifications. Chassis And Frame: Frame inspection, repairs, and mounting points for various components. Steering System: Handlebar, steering column, tie rods, and steering knuckles. Includes information on EPS (Electronic Power Steering) if applicable. Bodywork And Plastics: Fender removal, seat, handlebars, and plastic panel maintenance and replacement. Procedures Included Routine Maintenance: Oil changes, filter replacements, spark plug checks, air filter cleaning/replacement, valve clearance checks, brake fluid checks. Troubleshooting: Diagnostic procedures for common and uncommon problems across all systems. Engine Repair: Complete engine rebuilds, piston replacement, cylinder head service, gasket replacement. Transmission Service: CVT belt inspection and replacement, clutch service, gear oil changes. Brake System Repair: Brake pad replacement, caliper overhaul, line replacement, brake bleeding. Electrical Diagnostics: Testing circuits, component diagnosis using wiring diagrams, battery load testing. Technical Depth Diagnostic Capabilities: Detailed step-by-step diagnostic routines, fault code interpretation (if applicable). Repair Complexity: Covers everything from basic user maintenance to full engine and transmission overhauls. 📊 Manual Specifications File Format File Format: PDF Print Quality Print Quality: High-resolution, suitable for printing individual pages or the entire document. Binding Type Binding Type: N/A (Digital Download) Paper Type Paper Type: N/A (Digital Download) ⚙️ Engine Specifications Primary Engine 550 Engine Type 550: 4-stroke, SOHC, 4-valve Displacement 550: 535cc Primary Engine 700 Engine Type 700: 4-stroke, DOHC, 5-valve Displacement 700: 686cc Performance Cooling System Type: Liquid-cooled Fuel System Fuel Delivery: Electronic Fuel Injection (EFI) 🔧 Transmission Standard Transmission Type: Constant Velocity Transmission (CVT) with selectable 2WD/4WD and differential lock. Features Transmission Features: High-torque and standard drive, engine braking. 📐 Dimensions Exterior Length Overall: Varies slightly between 550 and 700 models, typically around 2090 mm (82.3 in) Width Overall: Varies slightly between 550 and 700 models, typically around 1180 mm (46.5 in) Height Overall: Varies slightly between 550 and 700 models, typically around 1285 mm (50.6 in) Weights Wet Weight Approx: Approximately 270-290 kg (595-640 lbs) depending on model and features. Towing Capacity: Typically 600 kg (1322 lbs) Cargo Capacity: Front rack: 45 kg (99 lbs), Rear rack: 85 kg (187 lbs) 🛡️ Safety Features Ratings Safety Design: Focus on stable chassis, reliable braking, and controllable power delivery for off-road use. Active Features Braking System: Hydraulic disc brakes front and rear. Drivetrain Selection: Selectable 2WD/4WD with differential lock for enhanced traction in difficult terrain. 💡 Technology Features Infotainment Display Features: LCD instrument cluster displaying speed, odometer, trip meter, fuel level, 4WD mode, gear indicator, and warning lamps. Driver Assistance Eps Availability: Many models in this range feature Electronic Power Steering (EPS) for reduced steering effort and improved handling. Connectivity Diagnostic Ports: Likely includes a diagnostic connector for advanced electronic troubleshooting, detailed in the manual. 🔧 Maintenance Service Intervals Engine Oil Change Interval: Typically every 1000 km or 6 months, refer to specific manual chapter for exact details. Air Filter Cleaning: Inspect every 500 km, clean as needed or every 1000 km, replace as needed. Spark Plug Replacement: Typically every 6000 km or as per inspection. Cv Belt Inspection: Inspect every 1000 km for wear and damage. Fluid Specifications Engine Oil Type Capacity: Yamalube 4 (10W-40 or 20W-50 depending on climate) - approx. 2.2 L (2.3 US qt) without filter change. Gear Oil Type Capacity: Yamaha Gear Oil...
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Yamaha GRIZZLY 550 700 Shop Manual 2009-2011
🏷️ Basic Information
Identification
Make:
Yamaha
Model:
Grizzly 550/700
Model Variants:
550cc and 700cc (specific sub-models likely exist, e.g., EPS, SE)
Generation
Production Years:
2009-2011
👋 Introduction
Market Position
Target Audience:
Yamaha Grizzly 550/700 owners, DIY mechanics, ATV enthusiasts, and repair shops.
Competitive Analysis
Value Proposition:
Provides professional-level repair and maintenance information, enabling users to save significant costs on service and repairs compared to dealership or independent shop labor rates.
Key Features
Ease Of Use:
User-friendly, step-by-step instructions with clear visuals and diagrams, making complex repairs accessible to individuals with varying mechanical skill levels.
Accessibility:
Instant download compatible with PC, Mac, Tablets, and Smartphones, allowing for on-the-go access to critical repair information.
📋 Manual Details
Coverage Areas
Manual Scope:
Comprehensive service and repair for all Yamaha Grizzly 550 and 700 models from 2009-2011.
Page Count
Page Count:
Not explicitly stated, but described as 'in-depth' and 'full professional quality'.
Manual Type
Manual Type:
Shop Manual / Service & Repair Manual
Language
Language:
English
Format
Format:
PDF Download
📖 Manual Coverage
Systems Covered
Engine Mechanical:
Engine disassembly, assembly, overhaul, component testing, specifications, and troubleshooting.
Fuel System:
Fuel injection system, fuel pump, injectors, throttle body, fuel tank, and related components.
Ignition System:
Ignition coil, CDI unit, spark plugs, and related electrical components.
Drivetrain:
Transmission (CVT), gear reduction, drive shafts, differentials, axles, and hubs.
Suspension:
Front and rear suspension components, shocks, springs, A-arms, and adjustments.
Brakes:
Brake system components, master cylinders, calipers, brake pads, rotors, and bleeding procedures.
Electrical System:
Wiring diagrams, battery, charging system (stator, rectifier/regulator), lighting, starting system, and electronic control units (ECU).
Cooling System:
Radiator, cooling fan, thermostat, water pump, and coolant specifications.
Chassis And Frame:
Frame inspection, repairs, and mounting points for various components.
Steering System:
Handlebar, steering column, tie rods, and steering knuckles. Includes information on EPS (Electronic Power Steering) if applicable.
Bodywork And Plastics:
Fender removal, seat, handlebars, and plastic panel maintenance and replacement.
Procedures Included
Routine Maintenance:
Oil changes, filter replacements, spark plug checks, air filter cleaning/replacement, valve clearance checks, brake fluid checks.
Troubleshooting:
Diagnostic procedures for common and uncommon problems across all systems.
Engine Repair:
Complete engine rebuilds, piston replacement, cylinder head service, gasket replacement.
Transmission Service:
CVT belt inspection and replacement, clutch service, gear oil changes.
Brake System Repair:
Brake pad replacement, caliper overhaul, line replacement, brake bleeding.
Electrical Diagnostics:
Testing circuits, component diagnosis using wiring diagrams, battery load testing.
Technical Depth
Diagnostic Capabilities:
Detailed step-by-step diagnostic routines, fault code interpretation (if applicable).
Repair Complexity:
Covers everything from basic user maintenance to full engine and transmission overhauls.
📊 Manual Specifications
File Format
File Format:
PDF
Print Quality
Print Quality:
High-resolution, suitable for printing individual pages or the entire document.
Binding Type
Binding Type:
N/A (Digital Download)
Paper Type
Paper Type:
N/A (Digital Download)
⚙️ Engine Specifications
Primary Engine 550
Engine Type 550:
4-stroke, SOHC, 4-valve
Displacement 550:
535cc
Primary Engine 700
Engine Type 700:
4-stroke, DOHC, 5-valve
Displacement 700:
686cc
Performance
Cooling System Type:
Liquid-cooled
Fuel System
Fuel Delivery:
Electronic Fuel Injection (EFI)
🔧 Transmission
Standard
Transmission Type:
Constant Velocity Transmission (CVT) with selectable 2WD/4WD and differential lock.
Features
Transmission Features:
High-torque and standard drive, engine braking.
📐 Dimensions
Exterior
Length Overall:
Varies slightly between 550 and 700 models, typically around 2090 mm (82.3 in)
Width Overall:
Varies slightly between 550 and 700 models, typically around 1180 mm (46.5 in)
Height Overall:
Varies slightly between 550 and 700 models, typically around 1285 mm (50.6 in)
Weights
Wet Weight Approx:
Approximately 270-290 kg (595-640 lbs) depending on model and features.
Towing Capacity:
Typically 600 kg (1322 lbs)
Cargo Capacity:
Front rack: 45 kg (99 lbs), Rear rack: 85 kg (187 lbs)
🛡️ Safety Features
Ratings
Safety Design:
Focus on stable chassis, reliable braking, and controllable power delivery for off-road use.
Active Features
Braking System:
Hydraulic disc brakes front and rear.
Drivetrain Selection:
Selectable 2WD/4WD with differential lock for enhanced traction in difficult terrain.
💡 Technology Features
Infotainment
Display Features:
LCD instrument cluster displaying speed, odometer, trip meter, fuel level, 4WD mode, gear indicator, and warning lamps.
Driver Assistance
Eps Availability:
Many models in this range feature Electronic Power Steering (EPS) for reduced steering effort and improved handling.
Connectivity
Diagnostic Ports:
Likely includes a diagnostic connector for advanced electronic troubleshooting, detailed in the manual.
🔧 Maintenance
Service Intervals
Engine Oil Change Interval:
Typically every 1000 km or 6 months, refer to specific manual chapter for exact details.
Air Filter Cleaning:
Inspect every 500 km, clean as needed or every 1000 km, replace as needed.
Spark Plug Replacement:
Typically every 6000 km or as per inspection.
Cv Belt Inspection:
Inspect every 1000 km for wear and damage.
Fluid Specifications
Engine Oil Type Capacity:
Yamalube 4 (10W-40 or 20W-50 depending on climate) - approx. 2.2 L (2.3 US qt) without filter change.
Gear Oil Type Capacity:
Yamaha Gear Oil 80W-90 or equivalent for differentials and final drive - capacity varies by location.
Coolant Type:
Permanent type antifreeze coolant (50/50 mixture with distilled water).
Known Issues
Cv Belt Wear:
Standard wear item, requires periodic inspection and replacement.
Differential Lock Actuation:
Occasional issues with actuation mechanism requiring lubrication or adjustment.
Efi Sensor Reliability:
Sensors like TPS or MAP sensor can occasionally require cleaning or replacement if performance issues arise.
📚 Vehicle History
Brand Heritage
Yamaha Atv Legacy:
Yamaha has a long-standing reputation for building durable and high-performing ATVs, with the Grizzly line being a flagship model known for its off-road capability and comfort.
Model Evolution
Grizzly Introduction:
The Grizzly 550 and 700 models represent Yamaha's continuous refinement of its utility ATV platform, building upon previous generations with updated engines, chassis, and features.
Production
Manufacturing Location:
Primarily manufactured in Japan by Yamaha Motor Corporation.
🏆 Awards & Recognition
Recognitions
Grizzly Reputation:
Consistently recognized for its off-road prowess, reliability, and comfort within the utility ATV segment.
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