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Yamaha Grizzly 550 700 YFM5FG YFM7FG ATV Complete Workshop Service Repair Manual 2009 2010 2011 2012 2013

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๐Ÿท๏ธ Basic Information Identification Make: Yamaha Model: Grizzly Model Variant: 550 / 700 Chassis Codes: YFM5FG (550), YFM7FG (700) Vehicle Type: All-Terrain Vehicle (ATV) Generation Generation: First Generation Codes Product Id: YAM-GRZ-550-700-2009-2013-WSM-PDF ๐Ÿ‘‹ Introduction Market Position Segment: Premium utility ATV segment, known for its power, comfort, and off-road capability. Target Audience: Recreational riders, hunters, farmers, and utility users requiring robust performance in demanding terrain. Competitive Analysis Key Competitors: Polaris Sportsman, Can-Am Outlander, Arctic Cat 700/1000. Key Features Features: Independent front and rear suspension, electric power steering (EPS on select models), sealed disc brakes, robust chassis, ample cargo capacity. Manual Benefit: Enables owners and technicians to perform all necessary maintenance and repairs, ensuring longevity and optimal performance of the ATV. ๐Ÿ“‹ Manual Details Coverage Areas Years Covered: 2009, 2010, 2011, 2012, 2013 Page Count Estimated Page Count: 500+ Manual Type Type: Complete Workshop Service Repair Manual Language Language: English Format Format: PDF Download ๐Ÿ“– Manual Coverage Systems Covered Engine: Complete engine overhaul, cylinder head, piston, crankshaft, camshaft, valve train, lubrication system, cooling system, fuel injection, ignition system, starter system. Transmission: Automatic transmission (Ultramatic), belt replacement, torque converter, clutch, gears, lubrication. Drivetrain: Front and rear differentials, drive shafts, CV joints, wheel hubs, 4WD system engagement and maintenance. Suspension: Front and rear suspension systems, shock absorbers, control arms, bushings, steering knuckles, alignment specifications. Brakes: Hydraulic brake system, brake pads, rotors, calipers, brake lines, bleeding procedures, parking brake. Electrical: Battery, charging system (stator, regulator/rectifier), lighting system, ignition system, starting system, wiring diagrams, fuses, relays, ECU. Fuel System: Fuel pump, fuel injectors, throttle body, fuel filter, fuel tank, fuel pressure testing. Body Chassis: Frame, body panels, fenders, racks, seat, handlebars, footwells, plastic components. Cooling System: Radiator, fan, thermostat, water pump, coolant specifications, flushing procedures. Steering: Steering column, tie rods, steering rack, power steering system (if equipped), steering angle limits. Procedures Included Maintenance: Scheduled maintenance, oil changes, filter replacements, spark plug replacement, chain adjustment (if applicable), lubrication points. Troubleshooting: Diagnostic charts, common problems and solutions, electrical troubleshooting, engine performance issues. Repair: Step-by-step repair instructions for all major components, including disassembly, inspection, repair, and reassembly. Overhaul: Complete engine and transmission overhaul procedures. Special Tools: Identification and usage of specialized tools required for specific repair procedures. Technical Depth Depth: Comprehensive: Covers basic maintenance to complete engine and transmission rebuilds, including detailed diagnostics and specifications. ๐Ÿ“Š Manual Specifications File Format File Type: Adobe PDF Searchability: Fully searchable text for quick information retrieval. Print Quality Resolution: High-resolution scans for clear diagrams and text. Scalability: Scalable to view diagrams and text at any zoom level. Binding Type Binding: N/A (Digital PDF) Paper Type Paper: N/A (Digital PDF) โš™๏ธ Engine Specifications Primary Engine Grizzly 550: 530cc, liquid-cooled, SOHC, 4-stroke, 4-valve, single-cylinder (Engine Code: 3YF1 for 550). Grizzly 700: 686cc, liquid-cooled, SOHC, 4-stroke, 4-valve, single-cylinder (Engine Code: 28P1 for 700). Performance Bore X Stroke 550: 95.0 mm x 75.0 mm Bore X Stroke 700: 100.0 mm x 85.0 mm Compression Ratio 550: 9.1:1 Compression Ratio 700: 9.1:1 Horsepower Estimate 550: ~35-40 HP (Estimated) Horsepower Estimate 700: ~45-50 HP (Estimated) Torque Estimate 550: ~35-40 lb-ft (Estimated) Torque Estimate 700: ~45-50 lb-ft (Estimated) Fuel System Fuel Delivery: Mikuni Electronic Fuel Injection (EFI) Fuel Type: Unleaded gasoline, 87 octane minimum. ๐Ÿ”ง Transmission Standard Type: Yamaha Ultramaticยฎ Automatic Transmission with Engine Braking. Drive Modes: 2WD / 4WD with Electric Power Steering (EPS) and Diff Lock. Features Gear Selection: H, L, N, R, P (Park). Belt Type: Yamaha proprietary CVT belt. ๐Ÿ“ Dimensions Exterior Length 550: Approx. 82.7 inches (2,098 mm) Length 700: Approx. 82.7 inches (2,098 mm) Width 550: Approx. 45.3 inches (1,150 mm) Width 700: Approx. 45.3 inches (1,150 mm) Height 550: Approx. 45.2 inches (1,148 mm) Height 700: Approx. 45.2 inches (1,148 mm) Wheelbase: Approx. 50.4 inches (1,280 mm) Cargo Front Rack Capacity: 99 lbs (45 kg) Rear Rack Capacity: 187 lbs (85 kg) Weights Dry Weight 550: Approx. 600 lbs (272 kg) Dry Weight 700: Approx. 619 lbs (281 kg) Towing Capacity: 1,322 lbs (600 kg) Ground Clearance: Approx. 10.8 inches (274 mm) ๐Ÿ›ก๏ธ Safety Features Ratings Crash Test Rating: N/A (ATVs are not typically subject to automotive crash testing standards like NHTSA or Euro NCAP). Active Features Braking System: Hydraulically actuated sealed wet-disc brakes (front and rear). Engine Braking: Utilizes the Ultramatic transmission for controlled downhill deceleration. 4Wd System: On-Commandยฎ 2WD/4WD system with Electric Power Steering (EPS) and differential lock. Passive Features Rollover Protection: N/A (Standard ATV design, operator safety relies on protective gear and careful operation). Lighting: Dual 30W Krypton headlights, 8W LED tail/brake light. ๐Ÿ’ก Technology Features Infotainment Infotainment System: N/A (ATVs of this era typically do not feature complex infotainment systems. Focus is on function and durability). Driver Assistance Electric Power Steering: Available on select models, significantly reduces steering effort and vibration, improving rider comfort and control. Engine Management: Electronic...
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Yamaha Grizzly 550 700 YFM5FG YFM7FG ATV Complete Workshop Service Repair Manual 2009 2010 2011 2012 2013Yamaha Grizzly 550 700 YFM5FG YFM7FG ATV Complete Workshop Service Repair Manual 2009 2010 2011 2012 2013Yamaha Grizzly 550 700 YFM5FG YFM7FG ATV Complete Workshop Service Repair Manual 2009 2010 2011 2012 2013Yamaha Grizzly 550 700 YFM5FG YFM7FG ATV Complete Workshop Service Repair Manual 2009 2010 2011 2012 2013
๐Ÿท๏ธ Basic Information
Identification
Make:
Yamaha
Model:
Grizzly
Model Variant:
550 / 700
Chassis Codes:
YFM5FG (550), YFM7FG (700)
Vehicle Type:
All-Terrain Vehicle (ATV)
Generation
Generation:
First Generation
Codes
Product Id:
YAM-GRZ-550-700-2009-2013-WSM-PDF
๐Ÿ‘‹ Introduction
Market Position
Segment:
Premium utility ATV segment, known for its power, comfort, and off-road capability.
Target Audience:
Recreational riders, hunters, farmers, and utility users requiring robust performance in demanding terrain.
Competitive Analysis
Key Competitors:
Polaris Sportsman, Can-Am Outlander, Arctic Cat 700/1000.
Key Features
Features:
Independent front and rear suspension, electric power steering (EPS on select models), sealed disc brakes, robust chassis, ample cargo capacity.
Manual Benefit:
Enables owners and technicians to perform all necessary maintenance and repairs, ensuring longevity and optimal performance of the ATV.
๐Ÿ“‹ Manual Details
Coverage Areas
Years Covered:
2009, 2010, 2011, 2012, 2013
Page Count
Estimated Page Count:
500+
Manual Type
Type:
Complete Workshop Service Repair Manual
Language
Language:
English
Format
Format:
PDF Download
๐Ÿ“– Manual Coverage
Systems Covered
Engine:
Complete engine overhaul, cylinder head, piston, crankshaft, camshaft, valve train, lubrication system, cooling system, fuel injection, ignition system, starter system.
Transmission:
Automatic transmission (Ultramatic), belt replacement, torque converter, clutch, gears, lubrication.
Drivetrain:
Front and rear differentials, drive shafts, CV joints, wheel hubs, 4WD system engagement and maintenance.
Suspension:
Front and rear suspension systems, shock absorbers, control arms, bushings, steering knuckles, alignment specifications.
Brakes:
Hydraulic brake system, brake pads, rotors, calipers, brake lines, bleeding procedures, parking brake.
Electrical:
Battery, charging system (stator, regulator/rectifier), lighting system, ignition system, starting system, wiring diagrams, fuses, relays, ECU.
Fuel System:
Fuel pump, fuel injectors, throttle body, fuel filter, fuel tank, fuel pressure testing.
Body Chassis:
Frame, body panels, fenders, racks, seat, handlebars, footwells, plastic components.
Cooling System:
Radiator, fan, thermostat, water pump, coolant specifications, flushing procedures.
Steering:
Steering column, tie rods, steering rack, power steering system (if equipped), steering angle limits.
Procedures Included
Maintenance:
Scheduled maintenance, oil changes, filter replacements, spark plug replacement, chain adjustment (if applicable), lubrication points.
Troubleshooting:
Diagnostic charts, common problems and solutions, electrical troubleshooting, engine performance issues.
Repair:
Step-by-step repair instructions for all major components, including disassembly, inspection, repair, and reassembly.
Overhaul:
Complete engine and transmission overhaul procedures.
Special Tools:
Identification and usage of specialized tools required for specific repair procedures.
Technical Depth
Depth:
Comprehensive: Covers basic maintenance to complete engine and transmission rebuilds, including detailed diagnostics and specifications.
๐Ÿ“Š Manual Specifications
File Format
File Type:
Adobe PDF
Searchability:
Fully searchable text for quick information retrieval.
Print Quality
Resolution:
High-resolution scans for clear diagrams and text.
Scalability:
Scalable to view diagrams and text at any zoom level.
Binding Type
Binding:
N/A (Digital PDF)
Paper Type
Paper:
N/A (Digital PDF)
โš™๏ธ Engine Specifications
Primary Engine
Grizzly 550:
530cc, liquid-cooled, SOHC, 4-stroke, 4-valve, single-cylinder (Engine Code: 3YF1 for 550).
Grizzly 700:
686cc, liquid-cooled, SOHC, 4-stroke, 4-valve, single-cylinder (Engine Code: 28P1 for 700).
Performance
Bore X Stroke 550:
95.0 mm x 75.0 mm
Bore X Stroke 700:
100.0 mm x 85.0 mm
Compression Ratio 550:
9.1:1
Compression Ratio 700:
9.1:1
Horsepower Estimate 550:
~35-40 HP (Estimated)
Horsepower Estimate 700:
~45-50 HP (Estimated)
Torque Estimate 550:
~35-40 lb-ft (Estimated)
Torque Estimate 700:
~45-50 lb-ft (Estimated)
Fuel System
Fuel Delivery:
Mikuni Electronic Fuel Injection (EFI)
Fuel Type:
Unleaded gasoline, 87 octane minimum.
๐Ÿ”ง Transmission
Standard
Type:
Yamaha Ultramaticยฎ Automatic Transmission with Engine Braking.
Drive Modes:
2WD / 4WD with Electric Power Steering (EPS) and Diff Lock.
Features
Gear Selection:
H, L, N, R, P (Park).
Belt Type:
Yamaha proprietary CVT belt.
๐Ÿ“ Dimensions
Exterior
Length 550:
Approx. 82.7 inches (2,098 mm)
Length 700:
Approx. 82.7 inches (2,098 mm)
Width 550:
Approx. 45.3 inches (1,150 mm)
Width 700:
Approx. 45.3 inches (1,150 mm)
Height 550:
Approx. 45.2 inches (1,148 mm)
Height 700:
Approx. 45.2 inches (1,148 mm)
Wheelbase:
Approx. 50.4 inches (1,280 mm)
Cargo
Front Rack Capacity:
99 lbs (45 kg)
Rear Rack Capacity:
187 lbs (85 kg)
Weights
Dry Weight 550:
Approx. 600 lbs (272 kg)
Dry Weight 700:
Approx. 619 lbs (281 kg)
Towing Capacity:
1,322 lbs (600 kg)
Ground Clearance:
Approx. 10.8 inches (274 mm)
๐Ÿ›ก๏ธ Safety Features
Ratings
Crash Test Rating:
N/A (ATVs are not typically subject to automotive crash testing standards like NHTSA or Euro NCAP).
Active Features
Braking System:
Hydraulically actuated sealed wet-disc brakes (front and rear).
Engine Braking:
Utilizes the Ultramatic transmission for controlled downhill deceleration.
4Wd System:
On-Commandยฎ 2WD/4WD system with Electric Power Steering (EPS) and differential lock.
Passive Features
Rollover Protection:
N/A (Standard ATV design, operator safety relies on protective gear and careful operation).
Lighting:
Dual 30W Krypton headlights, 8W LED tail/brake light.
๐Ÿ’ก Technology Features
Infotainment
Infotainment System:
N/A (ATVs of this era typically do not feature complex infotainment systems. Focus is on function and durability).
Driver Assistance
Electric Power Steering:
Available on select models, significantly reduces steering effort and vibration, improving rider comfort and control.
Engine Management:
Electronic Fuel Injection (EFI) for optimized fuel delivery, performance, and emissions. ECU controlled.
Connectivity
Connectivity Features:
N/A
๐Ÿ”ง Maintenance
Service Intervals
Engine Oil Change:
Every 1,000 miles or 100 hours, or annually, whichever comes first.
Oil Filter Replacement:
With every engine oil change.
Air Filter Cleaning:
Inspect every 500 miles or 50 hours, clean as needed. Replace if damaged.
Spark Plug Replacement:
Every 1,000 miles or 100 hours.
Gear Oil Change:
Front/Rear differential: Every 2,000 miles or 200 hours. Transmission: Every 2,000 miles or 200 hours.
Fluid Specifications
Engine Oil Type:
Yamalube 4 (10W-40) or equivalent API SG, API SH, API SJ, API SL, API SM, API SN or API SP synthetic or mineral oil.
Engine Oil Capacity:
Approx. 1.7 liters (1.8 US qt) without filter change, 1.9 liters (2.0 US qt) with filter change.
Transmission Oil Type:
Yamaha Gear Oil (75W-90 GL-4) or equivalent.
Differential Oil Type:
Yamaha Differential Gear Oil (75W-90 GL-4) or equivalent.
Coolant Type:
50/50 mixture of ethylene glycol based antifreeze and de-ionized water.
Known Issues
Common Wear Items:
CV boot tears, drive belt wear, front differential seal leaks (especially on early models), wheel bearing wear.
Potential Problems:
EFI sensor issues (e.g., throttle position sensor), occasional overheating if cooling system is not maintained, starter motor solenoid issues.
๐Ÿ“š Vehicle History
Brand Heritage
Heritage:
Yamaha has a long-standing reputation for building reliable and high-performing off-road vehicles, including ATVs, dating back to the early 1980s.
Model Evolution
Grizzly Introduction:
The Grizzly line was introduced to offer a premium, feature-rich ATV experience with advanced suspension and drivetrain technology.
550 700 Lineup:
The 550 and 700 models represent an evolution of Yamaha's large-bore ATV offerings, providing distinct power and performance options.
Production
Manufacturing Location:
Primarily manufactured in Japan and/or U.S.A. by Yamaha Motor Corporation.
๐Ÿ† Awards & Recognition
Recognitions
Atv Of The Year:
While specific awards for these exact model years may vary, the Yamaha Grizzly line consistently receives praise and high ratings from industry publications for its performance, reliability, and off-road capability.
Ratings
Consumer Reviews:
Generally high consumer satisfaction ratings for durability, power, and comfortable ride, especially models with EPS.
Certifications
Emissions Certification:
Meets relevant EPA and CARB emissions standards for off-road vehicles of its production era.
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