Yamaha Grizzly 700 2008 Factory Service Repair Manual Downlod
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The Grizzly 700, a distinguished model produced in 2008, stands as a high-performance All-Terrain Vehicle (ATV) engineered for recreational riders, utility users, and off-road enthusiasts. This robust machine is powered by a fuel-injected, liquid-cooled, 4-stroke SOHC engine, featuring the renowned Ultramatic® CVT transmission with integrated engine braking. Its advanced On-Command® 2WD/4WD system, complete with a differential lock, and independent front and rear suspension systems contribute to its superior comfort, handling, and off-road capability. The legacy in building durable and reliable ATVs is evident in the Grizzly 700, a model that has consistently led the utility ATV segment with its blend of power and performance. This comprehensive Factory Service Repair Manual provides in-depth guidance for maintaining and repairing the 2008 Grizzly 700. It covers a wide array of essential areas, including general information, detailed specifications, periodic checks and adjustments, and in-depth procedures for the chassis, engine, cooling system, fuel system, and electrical system. The manual offers factory-level detail for engine mechanicals, the fuel injection system, ignition, lubrication, brakes, steering, and the drivetrain, including the Ultramatic® CVT. Furthermore, it includes systematic troubleshooting guides, component rebuild instructions, wiring diagrams, and critical torque specifications, empowering owners and technicians to ensure the vehicle's optimal performance and longevity. 🏷️ Basic Information Identification Make: Yamaha Model: Grizzly 700 Year: 2008 Product Type: Factory Service Repair Manual Product Format: PDF Download 👋 Introduction Market Position Segment: High-performance All-Terrain Vehicle (ATV) Target Audience: Recreational riders, utility users, and off-road enthusiasts seeking a robust and capable ATV. Competitive Analysis Competitors 2008: Polaris Sportsman 800, Can-Am Outlander 800, Kawasaki Brute Force 750. Key Features Vehicle Engine Type: Fuel-injected, liquid-cooled, 4-stroke, SOHC, 4-valve. Transmission Type: Yamaha's Ultramatic® CVT with engine braking system. Drivetrain: On-Command® 2WD/4WD with differential lock. Suspension: Independent front and rear suspension for superior comfort and handling. Manual Utility Benefit 1: Empowers owners to perform maintenance and repairs, saving significant costs. Benefit 2: Provides the exact procedures and specifications used by Yamaha factory technicians. Benefit 3: Aids in accurate diagnosis of issues, preventing unnecessary parts replacement. 📋 Manual Details Coverage Areas General Information: True Specifications: True Periodic Checks And Adjustments: True Chassis: True Engine: True Cooling System: True Carburetors: True Fuel System: True Electrical System: True Fuel Injection System: True Drive Train: True Troubleshooting: True Page Count Estimated Pages: Comprehensive (Specific count not provided, typical for factory service manuals) Manual Type Manual Type: Factory Service Repair Manual Language Language: English Format File Format: PDF Compatibility: Windows and MAC Requirements: Adobe PDF Reader Printable: Yes 📖 Manual Coverage Systems Covered Engine Mechanical: Complete engine disassembly, inspection, repair, and reassembly procedures, including valve adjustments, piston/cylinder service, crankshaft, connecting rod, and camshaft replacement. Fuel System Efi: Detailed diagnostics and repair for the Electronic Fuel Injection (EFI) system, including fuel pump, injectors, throttle body, sensors (e.g., TPS, MAP, O2), and ECU. Ignition System: Ignition coil testing, spark plug specifications, CDI unit diagnosis, and troubleshooting. Cooling System: Radiator, fan, water pump, thermostat, and coolant hose inspection and replacement procedures. Lubrication System: Oil pump, oil filter, and oil passages inspection and maintenance. Chassis Suspension: Front and rear suspension component inspection, adjustment, and replacement, including shocks, springs, A-arms, and bushings. Brakes: Brake caliper, rotor, master cylinder, brake fluid bleeding procedures, and troubleshooting for hydraulic brake systems. Steering: Steering column, tie rod ends, and steering linkage inspection and adjustment. Includes information on power steering systems if applicable. Drive Train Cvt: Continuously Variable Transmission (CVT) belt inspection, replacement, primary and secondary clutch service, and drive shaft maintenance. Electrical System Charging: Stator, regulator/rectifier, battery, and starter motor testing and repair. Electrical System Lighting: Headlight, taillight, and auxiliary lighting system diagnosis and repair. Electrical System Instrumentation: Dashboard indicators, speedometers, and other electrical gauges troubleshooting. Procedures Included Routine Maintenance: Oil changes, filter replacements, spark plug service, air filter cleaning/replacement, and general lubrication. Diagnostic Troubleshooting: Systematic approach to identifying and resolving common and uncommon problems using diagnostic charts and procedures. Component Rebuild: Detailed instructions for rebuilding major components like the engine, transmission, and braking system. Adjustment Procedures: Valve clearance adjustment, throttle cable adjustment, and suspension setting adjustments. Wiring Diagrams: Comprehensive electrical system wiring diagrams for easy tracing and diagnosis. Torque Specifications: Precise torque values for all critical fasteners to ensure proper assembly and safety. Technical Depth Depth: Comprehensive Factory-Level Detail Diagnostic Capability: Includes detailed diagnostic trees and troubleshooting guides for various systems. Repair Scope: Covers everything from basic adjustments to complete engine and transmission overhauls. 📊 Manual Specifications File Format Format: PDF Searchability: Likely text-searchable PDF for quick information retrieval. Print Quality Quality: High-resolution digital reproduction of original factory documentation. Binding Type Binding: N/A (Digital Download) Paper Type Paper: N/A (Digital Download) ⚙️ Engine Specifications Primary Engine Engine Type: 4-stroke, liquid-cooled, DOHC, 4-valve Displacement: 686 cc Bore X Stroke: 102.0 mm x 84.0 mm Compression Ratio: 8.8 : 1 Performance Fuel Delivery: Electronic...
The Grizzly 700, a distinguished model produced in 2008, stands as a high-performance All-Terrain Vehicle (ATV) engineered for recreational riders, utility users, and off-road enthusiasts. This robust machine is powered by a fuel-injected, liquid-cooled, 4-stroke SOHC engine, featuring the renowned Ultramatic® CVT transmission with integrated engine braking. Its advanced On-Command® 2WD/4WD system, complete with a differential lock, and independent front and rear suspension systems contribute to its superior comfort, handling, and off-road capability. The legacy in building durable and reliable ATVs is evident in the Grizzly 700, a model that has consistently led the utility ATV segment with its blend of power and performance.
This comprehensive Factory Service Repair Manual provides in-depth guidance for maintaining and repairing the 2008 Grizzly 700. It covers a wide array of essential areas, including general information, detailed specifications, periodic checks and adjustments, and in-depth procedures for the chassis, engine, cooling system, fuel system, and electrical system. The manual offers factory-level detail for engine mechanicals, the fuel injection system, ignition, lubrication, brakes, steering, and the drivetrain, including the Ultramatic® CVT. Furthermore, it includes systematic troubleshooting guides, component rebuild instructions, wiring diagrams, and critical torque specifications, empowering owners and technicians to ensure the vehicle's optimal performance and longevity.
🏷️ Basic Information
Identification
Make:
Yamaha
Model:
Grizzly 700
Year:
2008
Product Type:
Factory Service Repair Manual
Product Format:
PDF Download
👋 Introduction
Market Position
Segment:
High-performance All-Terrain Vehicle (ATV)
Target Audience:
Recreational riders, utility users, and off-road enthusiasts seeking a robust and capable ATV.
Competitive Analysis
Competitors 2008:
Polaris Sportsman 800, Can-Am Outlander 800, Kawasaki Brute Force 750.
Yamaha's Ultramatic® CVT with engine braking system.
Drivetrain:
On-Command® 2WD/4WD with differential lock.
Suspension:
Independent front and rear suspension for superior comfort and handling.
Manual Utility
Benefit 1:
Empowers owners to perform maintenance and repairs, saving significant costs.
Benefit 2:
Provides the exact procedures and specifications used by Yamaha factory technicians.
Benefit 3:
Aids in accurate diagnosis of issues, preventing unnecessary parts replacement.
📋 Manual Details
Coverage Areas
General Information:
True
Specifications:
True
Periodic Checks And Adjustments:
True
Chassis:
True
Engine:
True
Cooling System:
True
Carburetors:
True
Fuel System:
True
Electrical System:
True
Fuel Injection System:
True
Drive Train:
True
Troubleshooting:
True
Page Count
Estimated Pages:
Comprehensive (Specific count not provided, typical for factory service manuals)
Manual Type
Manual Type:
Factory Service Repair Manual
Language
Language:
English
Format
File Format:
PDF
Compatibility:
Windows and MAC
Requirements:
Adobe PDF Reader
Printable:
Yes
📖 Manual Coverage
Systems Covered
Engine Mechanical:
Complete engine disassembly, inspection, repair, and reassembly procedures, including valve adjustments, piston/cylinder service, crankshaft, connecting rod, and camshaft replacement.
Fuel System Efi:
Detailed diagnostics and repair for the Electronic Fuel Injection (EFI) system, including fuel pump, injectors, throttle body, sensors (e.g., TPS, MAP, O2), and ECU.
Ignition System:
Ignition coil testing, spark plug specifications, CDI unit diagnosis, and troubleshooting.
Cooling System:
Radiator, fan, water pump, thermostat, and coolant hose inspection and replacement procedures.
Lubrication System:
Oil pump, oil filter, and oil passages inspection and maintenance.
Chassis Suspension:
Front and rear suspension component inspection, adjustment, and replacement, including shocks, springs, A-arms, and bushings.
Brakes:
Brake caliper, rotor, master cylinder, brake fluid bleeding procedures, and troubleshooting for hydraulic brake systems.
Steering:
Steering column, tie rod ends, and steering linkage inspection and adjustment. Includes information on power steering systems if applicable.
Drive Train Cvt:
Continuously Variable Transmission (CVT) belt inspection, replacement, primary and secondary clutch service, and drive shaft maintenance.
Electrical System Charging:
Stator, regulator/rectifier, battery, and starter motor testing and repair.
Electrical System Lighting:
Headlight, taillight, and auxiliary lighting system diagnosis and repair.
Electrical System Instrumentation:
Dashboard indicators, speedometers, and other electrical gauges troubleshooting.
Procedures Included
Routine Maintenance:
Oil changes, filter replacements, spark plug service, air filter cleaning/replacement, and general lubrication.
Diagnostic Troubleshooting:
Systematic approach to identifying and resolving common and uncommon problems using diagnostic charts and procedures.
Component Rebuild:
Detailed instructions for rebuilding major components like the engine, transmission, and braking system.
Adjustment Procedures:
Valve clearance adjustment, throttle cable adjustment, and suspension setting adjustments.
Wiring Diagrams:
Comprehensive electrical system wiring diagrams for easy tracing and diagnosis.
Torque Specifications:
Precise torque values for all critical fasteners to ensure proper assembly and safety.
Technical Depth
Depth:
Comprehensive Factory-Level Detail
Diagnostic Capability:
Includes detailed diagnostic trees and troubleshooting guides for various systems.
Repair Scope:
Covers everything from basic adjustments to complete engine and transmission overhauls.
📊 Manual Specifications
File Format
Format:
PDF
Searchability:
Likely text-searchable PDF for quick information retrieval.
Print Quality
Quality:
High-resolution digital reproduction of original factory documentation.
Binding Type
Binding:
N/A (Digital Download)
Paper Type
Paper:
N/A (Digital Download)
⚙️ Engine Specifications
Primary Engine
Engine Type:
4-stroke, liquid-cooled, DOHC, 4-valve
Displacement:
686 cc
Bore X Stroke:
102.0 mm x 84.0 mm
Compression Ratio:
8.8 : 1
Performance
Fuel Delivery:
Electronic Fuel Injection (EFI) with 44mm throttle body
Industry-leading, consistent engine braking in all conditions
Features
Belt Inspection:
Manual provides guidelines for CVT belt wear and tension checks.
Clutch Service:
Procedures for servicing primary and secondary drive clutches.
Fluid Specifications
Transmission Fluid Type:
Yamalube® 4 (or equivalent API SG, SAE 10W-40) or Yamalube Plus 4 (or equivalent API SJ, SAE 20W-40)
📐 Dimensions
Exterior
Length:
82.9 in (2105 mm)
Width:
45.5 in (1155 mm)
Height:
49.2 in (1250 mm)
Wheelbase:
50.4 in (1280 mm)
Weights
Dry Weight:
619 lbs (281 kg)
Curb Weight:
Not specified, but includes all necessary operating fluids and a full tank of gas.
Cargo
Front Rack Capacity:
99 lbs (45 kg)
Rear Rack Capacity:
187 lbs (85 kg)
Dimensions
Ground Clearance:
11.4 in (290 mm)
🛡️ Safety Features
Ratings
Vehicle Safety Design:
Designed with rider comfort and control in mind, including ergonomic seating and accessible controls.
Active Features
Braking System:
Hydraulic disc brakes front and rear for reliable stopping power.
Engine Braking:
Integral to the Ultramatic® CVT, providing controlled deceleration.
Drivetrain Control:
On-Command® 2WD/4WD and differential lock for enhanced traction and control.
Passive Features
Chassis Design:
Durable steel frame and chassis components.
Lighting:
Dual 30W Krypton headlights and a 30/30W Krypton brakelight/taillight.
💡 Technology Features
Infotainment
Infotainment System:
Not applicable (focus is on utility and performance).
Driver Assistance
Traction Control:
Achieved through the On-Command® 4WD system and differential lock.
Connectivity
Connectivity Features:
N/A (focus is on mechanical and electrical systems).
Engine Management
Efi Technology:
Advanced EFI system optimizes fuel delivery for better power, efficiency, and emissions.
Transmission Technology
Ultramatic Cv:
Yamaha's proprietary Ultramatic® CVT provides efficient power transfer and superior engine braking.
🔧 Maintenance
Service Intervals
Initial Service:
Recommended at 600 miles or 6 months, whichever comes first.
Engine Oil Change:
Every 1000 miles or 6 months (refer to manual for specific conditions).
Air Filter Maintenance:
Clean every 300 miles or 3 months; replace as needed.
Spark Plug Check:
Check and clean/gap every 600 miles or 6 months.
Cv T Belt Inspection:
Inspect every 600 miles or 6 months.
Fluid Specifications
Engine Oil Type:
Yamalube® 4 (or equivalent API SG, SAE 10W-40) or Yamalube Plus 4 (or equivalent API SJ, SAE 20W-40)
Engine Oil Capacity:
3.76 US qt (3.55 L) with filter change
Coolant Type:
High-quality ethylene glycol-based coolant (50% mixture with distilled water)
Brake Fluid Type:
DOT 3 or DOT 4 hydraulic brake fluid
Known Issues
Common Wear Item:
CVT belt wear is a common maintenance item under heavy use.
Efi Sensor Checks:
Regular checks of EFI sensors (e.g., MAP, TPS) are recommended to ensure optimal performance.
Suspension Bushings:
Over time, suspension bushings may require inspection and replacement due to wear and tear from off-road use.
📚 Vehicle History
Brand Heritage
Yamaha Atv Legacy:
Yamaha has a long-standing reputation for building durable, reliable, and high-performance ATVs, dating back to the original 'Big Wheel' era.
Model Evolution
Grizzly Lineage:
The Grizzly line has consistently been a leader in the utility ATV segment, evolving from smaller displacements to the powerful 700cc class.
Grizzly 700 Introduction:
The Grizzly 700 FI model represented a significant technological leap with its fuel-injected engine and enhanced features, setting a new standard for its class.
Production
Manufacturing Location:
Typically manufactured in Japan or specialized Yamaha facilities.
🏆 Awards & Recognition
Recognitions
Industry Acclaim:
The Yamaha Grizzly 700 series has consistently received positive reviews and recognition for its power, reliability, and off-road capability.
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