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Yamaha Grizzly 700 ATV 2006-2012 Full Service & Repair Manual

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🏷️ Basic Information Identification Make: Yamaha Model: Grizzly 700 Product Type: Service & Repair Manual Product Format: PDF Download Codes Model Years Covered: 2006, 2007, 2008, 2009, 2010, 2011, 2012 Chassis Codes: Refer to specific model year sections for detailed chassis identification. Engine Codes: Refer to specific model year sections for detailed engine identification. 👋 Introduction Market Position Vehicle Segment: High-performance utility ATV. Target Audience: Off-road enthusiasts, hunters, farmers, recreational riders requiring a robust and capable ATV. Competitive Analysis Key Competitors: Honda Foreman/Rancher, Kawasaki Brute Force, Polaris Sportsman, Arctic Cat TRV. Differentiators: Yamaha's renowned reliability, powerful engine, advanced Ultramatic® transmission, and excellent 4WD system (On-Command®). Key Features Vehicle Highlight 1: Powerful 686cc liquid-cooled SOHC engine. Vehicle Highlight 2: Industry-exclusive Ultramatic® automatic transmission with engine braking. Vehicle Highlight 3: On-Command® push-button C/D 4WD system with limited-slip front differential. Manual Value Proposition Value Proposition: Empowers owners and technicians with the knowledge to maintain, repair, and optimize the Yamaha Grizzly 700 for peak performance and longevity. 📋 Manual Details Coverage Areas Comprehensive Coverage: Full service, repair, maintenance, troubleshooting, and diagnostics. Page Count Estimated Page Count: Over 500 pages (typical for this vehicle class and scope). Manual Type Manual Type: Factory Service Manual / Workshop Manual Language Language: English Format Digital Format: PDF (Portable Document Format) 📖 Manual Coverage Systems Covered Engine: Internal engine components, cylinder head, pistons, crankshaft, camshafts, lubrication system, cooling system, fuel injection system, ignition system, starting system, emission controls. Transmission: Automatic transmission (CVT), final drive, clutch system, gearbox components, shifting mechanisms, lubrication. Chassis And Frame: Frame inspection, suspension components (front and rear A-arms, shocks, linkages), steering system, wheel bearings, drive shafts, differentials (front and rear). Brakes: Hydraulic brake system, master cylinder, brake calipers, brake pads, brake discs, brake lines, parking brake. Electrical System: Battery, charging system (stator, regulator/rectifier), starting system (starter motor, solenoid), lighting system, ignition system, CDI unit, sensors, wiring diagrams, fuses, relays, instrumentation. Fuel System: Fuel tank, fuel pump, fuel filter, fuel injectors, throttle body, fuel pressure regulator, evaporative emission control (EVAP) system. Body And Trim: Body panels, fenders, racks, seat, handlebars, lighting assemblies, plastics, decals. Cooling System: Radiator, cooling fan, water pump, coolant hoses, thermostat, coolant specifications. Procedures Included Preventative Maintenance: Scheduled maintenance intervals, oil changes, filter replacements, lubrication points, fluid level checks, spark plug replacement, valve clearance adjustment, belt inspection. Troubleshooting: Diagnostic flowcharts, symptom-based troubleshooting guides, identification of common problems and their solutions. Engine Repair: Engine disassembly and reassembly, piston ring replacement, valve seat grinding, cylinder honing, bearing replacement, seal and gasket replacement. Transmission Repair: CVT belt inspection and replacement, clutch servicing, gearbox disassembly and reassembly, final drive servicing. Brake System Repair: Brake pad and disc replacement, caliper overhaul, master cylinder replacement, brake fluid bleeding and replacement. Electrical Diagnostics And Repair: Wiring harness inspection, component testing (stator, CDI, sensors), battery testing, starter motor testing, troubleshooting electrical faults using wiring diagrams. Suspension And Steering Repair: Shock absorber replacement, A-arm bushing replacement, steering linkage adjustment and repair, wheel alignment procedures. Fuel System Service: Fuel injector cleaning and replacement, throttle body cleaning, fuel pump testing, fuel filter replacement. Technical Depth Depth: Comprehensive, covering all aspects from basic fluid changes to complete engine and transmission rebuilds. Includes detailed specifications, torque values, and diagnostic procedures. 📊 Manual Specifications File Format File Format: PDF Print Quality Searchability: Searchable text for quick information retrieval. Image Quality: High-resolution images, diagrams, and schematics for clarity. Binding Type Binding Type: N/A (Digital Download) Paper Type Paper Type: N/A (Digital Download) Features Licensing: No extra fees, no expiry dates. Accessibility: Instant download to computer, tablet, or other compatible devices. ⚙️ Engine Specifications Primary Engine Engine Type: 686cc liquid-cooled, SOHC, 4-stroke, 4-valve, single-cylinder Bore X Stroke: 100.0 mm x 83.2 mm (typical for this engine configuration) Compression Ratio: 9.2:1 (typical) Fuel Induction: Mikuni 44mm throttle body with sub-throttle system and EFI (Electronic Fuel Injection) Performance Horsepower Estimated: Approx. 45-50 HP (at crank, varies by specific model year and tuning) Torque Estimated: Approx. 40-45 lb-ft (at crank, varies by specific model year and tuning) Fuel System Fuel Type: Unleaded gasoline, 87 octane or higher recommended. Fuel Tank Capacity: 4.2 US gal (16 L) Ignition Ignition System: DC-CDI (Digital Capacitor Discharge Ignition) Cooling System Cooling Method: Liquid-cooled Lubrication Lubrication System: Wet sump with oil cooler. 🔧 Transmission Standard Transmission Type: Yamaha Ultramatic® V-belt automatic transmission with engine braking. Drive System: On-Command® 4WD (2WD/4WD push-button control) with limited-slip front differential. Final Drive: Shaft drive (front and rear). Features Engine Braking: Integral component of the Ultramatic® transmission for downhill control. Gear Reduction: High and low range within the CVT system. 📐 Dimensions Exterior Overall Length: Approx. 82.7 inches (2100 mm) Overall Width: Approx. 45.5 inches (1155 mm) Overall Height: Approx. 49.2 inches (1250 mm) Wheelbase: Approx. 50.4 inches (1280 mm) Ground Clearance: Approx. 10.8 inches (275 mm) Cargo Front Rack Capacity: 99...
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Type: Atv
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Sku: 69260
Collections: ALL ATV Powersports

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Yamaha Grizzly 700 ATV 2006-2012 Full Service & Repair Manual
🏷️ Basic Information
Identification
Make:
Yamaha
Model:
Grizzly 700
Product Type:
Service & Repair Manual
Product Format:
PDF Download
Codes
Model Years Covered:
2006, 2007, 2008, 2009, 2010, 2011, 2012
Chassis Codes:
Refer to specific model year sections for detailed chassis identification.
Engine Codes:
Refer to specific model year sections for detailed engine identification.
👋 Introduction
Market Position
Vehicle Segment:
High-performance utility ATV.
Target Audience:
Off-road enthusiasts, hunters, farmers, recreational riders requiring a robust and capable ATV.
Competitive Analysis
Key Competitors:
Honda Foreman/Rancher, Kawasaki Brute Force, Polaris Sportsman, Arctic Cat TRV.
Differentiators:
Yamaha's renowned reliability, powerful engine, advanced Ultramatic® transmission, and excellent 4WD system (On-Command®).
Key Features
Vehicle Highlight 1:
Powerful 686cc liquid-cooled SOHC engine.
Vehicle Highlight 2:
Industry-exclusive Ultramatic® automatic transmission with engine braking.
Vehicle Highlight 3:
On-Command® push-button C/D 4WD system with limited-slip front differential.
Manual Value Proposition
Value Proposition:
Empowers owners and technicians with the knowledge to maintain, repair, and optimize the Yamaha Grizzly 700 for peak performance and longevity.
📋 Manual Details
Coverage Areas
Comprehensive Coverage:
Full service, repair, maintenance, troubleshooting, and diagnostics.
Page Count
Estimated Page Count:
Over 500 pages (typical for this vehicle class and scope).
Manual Type
Manual Type:
Factory Service Manual / Workshop Manual
Language
Language:
English
Format
Digital Format:
PDF (Portable Document Format)
📖 Manual Coverage
Systems Covered
Engine:
Internal engine components, cylinder head, pistons, crankshaft, camshafts, lubrication system, cooling system, fuel injection system, ignition system, starting system, emission controls.
Transmission:
Automatic transmission (CVT), final drive, clutch system, gearbox components, shifting mechanisms, lubrication.
Chassis And Frame:
Frame inspection, suspension components (front and rear A-arms, shocks, linkages), steering system, wheel bearings, drive shafts, differentials (front and rear).
Brakes:
Hydraulic brake system, master cylinder, brake calipers, brake pads, brake discs, brake lines, parking brake.
Electrical System:
Battery, charging system (stator, regulator/rectifier), starting system (starter motor, solenoid), lighting system, ignition system, CDI unit, sensors, wiring diagrams, fuses, relays, instrumentation.
Fuel System:
Fuel tank, fuel pump, fuel filter, fuel injectors, throttle body, fuel pressure regulator, evaporative emission control (EVAP) system.
Body And Trim:
Body panels, fenders, racks, seat, handlebars, lighting assemblies, plastics, decals.
Cooling System:
Radiator, cooling fan, water pump, coolant hoses, thermostat, coolant specifications.
Procedures Included
Preventative Maintenance:
Scheduled maintenance intervals, oil changes, filter replacements, lubrication points, fluid level checks, spark plug replacement, valve clearance adjustment, belt inspection.
Troubleshooting:
Diagnostic flowcharts, symptom-based troubleshooting guides, identification of common problems and their solutions.
Engine Repair:
Engine disassembly and reassembly, piston ring replacement, valve seat grinding, cylinder honing, bearing replacement, seal and gasket replacement.
Transmission Repair:
CVT belt inspection and replacement, clutch servicing, gearbox disassembly and reassembly, final drive servicing.
Brake System Repair:
Brake pad and disc replacement, caliper overhaul, master cylinder replacement, brake fluid bleeding and replacement.
Electrical Diagnostics And Repair:
Wiring harness inspection, component testing (stator, CDI, sensors), battery testing, starter motor testing, troubleshooting electrical faults using wiring diagrams.
Suspension And Steering Repair:
Shock absorber replacement, A-arm bushing replacement, steering linkage adjustment and repair, wheel alignment procedures.
Fuel System Service:
Fuel injector cleaning and replacement, throttle body cleaning, fuel pump testing, fuel filter replacement.
Technical Depth
Depth:
Comprehensive, covering all aspects from basic fluid changes to complete engine and transmission rebuilds. Includes detailed specifications, torque values, and diagnostic procedures.
📊 Manual Specifications
File Format
File Format:
PDF
Print Quality
Searchability:
Searchable text for quick information retrieval.
Image Quality:
High-resolution images, diagrams, and schematics for clarity.
Binding Type
Binding Type:
N/A (Digital Download)
Paper Type
Paper Type:
N/A (Digital Download)
Features
Licensing:
No extra fees, no expiry dates.
Accessibility:
Instant download to computer, tablet, or other compatible devices.
⚙️ Engine Specifications
Primary Engine
Engine Type:
686cc liquid-cooled, SOHC, 4-stroke, 4-valve, single-cylinder
Bore X Stroke:
100.0 mm x 83.2 mm (typical for this engine configuration)
Compression Ratio:
9.2:1 (typical)
Fuel Induction:
Mikuni 44mm throttle body with sub-throttle system and EFI (Electronic Fuel Injection)
Performance
Horsepower Estimated:
Approx. 45-50 HP (at crank, varies by specific model year and tuning)
Torque Estimated:
Approx. 40-45 lb-ft (at crank, varies by specific model year and tuning)
Fuel System
Fuel Type:
Unleaded gasoline, 87 octane or higher recommended.
Fuel Tank Capacity:
4.2 US gal (16 L)
Ignition
Ignition System:
DC-CDI (Digital Capacitor Discharge Ignition)
Cooling System
Cooling Method:
Liquid-cooled
Lubrication
Lubrication System:
Wet sump with oil cooler.
🔧 Transmission
Standard
Transmission Type:
Yamaha Ultramatic® V-belt automatic transmission with engine braking.
Drive System:
On-Command® 4WD (2WD/4WD push-button control) with limited-slip front differential.
Final Drive:
Shaft drive (front and rear).
Features
Engine Braking:
Integral component of the Ultramatic® transmission for downhill control.
Gear Reduction:
High and low range within the CVT system.
📐 Dimensions
Exterior
Overall Length:
Approx. 82.7 inches (2100 mm)
Overall Width:
Approx. 45.5 inches (1155 mm)
Overall Height:
Approx. 49.2 inches (1250 mm)
Wheelbase:
Approx. 50.4 inches (1280 mm)
Ground Clearance:
Approx. 10.8 inches (275 mm)
Cargo
Front Rack Capacity:
99 lbs (45 kg)
Rear Rack Capacity:
198 lbs (90 kg)
Weights
Dry Weight:
Approx. 661 lbs (300 kg)
Towing Capacity:
1322 lbs (600 kg)
اثقل Capacity:
100 lbs (45 kg)
Wheels And Tires
Front Tire Size:
AT25x8-12
Rear Tire Size:
AT25x10-12
Front Wheel Size:
12 x 7.0
Rear Wheel Size:
12 x 8.5
Bolt Pattern:
4/110mm (typical for Yamaha ATVs of this era)
🛡️ Safety Features
Ratings
Atv Safety Standards:
Designed to meet ANSI standards for recreational off-highway vehicles.
Active Features
Engine Braking:
Provides control on descents.
4Wd System:
Enhances traction and control in various terrains.
Passive Features
Chassis Design:
Durable steel frame for stability and protection.
Ergonomics:
Designed for rider comfort and control.
Lighting:
Dual 30W halogen headlights, 8W halogen taillight.
💡 Technology Features
Infotainment
Infotainment System:
Basic instrumentation including speedometer, odometer, trip meter, hour meter, 4WD indicator, fuel gauge, and warning lights. No complex infotainment system.
Driver Assistance
Driver Assistance Features:
Yamaha Ultramatic® transmission with effective engine braking serves as a primary driver assistance feature for controlled descents.
Connectivity
Connectivity Options:
N/A. Primarily a mechanical and electrical system, not designed for external connectivity.
Engine Management
Efi System:
Advanced Electronic Fuel Injection (EFI) for optimal fuel delivery, performance, and emissions across various altitudes and temperatures.
Ignition Timing:
Electronically controlled ignition timing for efficient combustion.
🔧 Maintenance
Service Intervals
Initial Service:
First service recommended at 60 miles or 1 month, whichever comes first (engine break-in service).
Engine Oil Change:
Every 2,500 miles or 6 months, whichever comes first (refer to manual for specific recommendations after break-in).
Air Filter Cleaning:
Inspect and clean every 600 miles or 3 months; replace as needed.
Spark Plug Replacement:
Every 2,500 miles or 6 months.
Valve Clearance Adjustment:
Check every 2,500 miles or 6 months.
Fluid Specifications
Engine Oil:
Yamalube 4 (10W-40) or equivalent SAE 10W-40 API service SG type or higher.
Engine Oil Capacity:
1.77 US qt (1.68 L) without oil filter change; 1.91 US qt (1.81 L) with oil filter change.
Coolant:
Yamaha-specific liquid cooled engine coolant, or equivalent mixture of 50% ethylene glycol and 50% distilled water.
Transmission Oil:
Yamaha 4-stroke oil (or equivalent SAE 10W-40 API service SG type or higher).
Brake Fluid:
DOT 3 or DOT 4 brake fluid.
Known Issues
Common Issues:
CVT belt wear (regular inspection and replacement is crucial), occasional electrical connector issues, fuel pump concerns (check fuel pressure), potential for wheel bearing wear with heavy use.
Preventative Measures:
Adhering to the service schedule, keeping air filter clean, proper maintenance of the CVT system, and regular inspection of all components are key to preventing common issues.
📚 Vehicle History
Brand Heritage
Brand History:
Yamaha Motor Corporation is a Japanese multinational corporation known for its broad range of products, including motorcycles, marine products, and powersports vehicles. Yamaha has a long-standing reputation for engineering excellence and reliability.
Model Evolution
Grizzly Lineage:
The Grizzly series has been a cornerstone of Yamaha's ATV lineup, known for its ruggedness and capability. The 700 model represented a significant step forward with its fuel-injected engine and advanced transmission.
Production
Production Period:
The first generation Grizzly 700 was introduced in 2006 and continued with updates through 2012, before receiving further revisions in subsequent model years.
Manufacturing Location:
Primarily manufactured in Japan and the United States.
🏆 Awards & Recognition
Recognitions
Industry Acclaim:
The Yamaha Grizzly 700 has consistently been recognized for its class-leading performance, reliability, and advanced features in Powersports industry reviews and comparisons.
Ratings
Reliability Reputation:
Yamaha ATVs, including the Grizzly, are highly regarded for their durability and long-term reliability, a testament to Yamaha's engineering and build quality.
Certifications
Certification:
Meets applicable EPA emissions requirements for its model year.
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