Yamaha Grizzly 700 ATV 2006-2012 Service Repair Shop Manual Download PDF
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🏷️ Basic Information Identification Make: Yamaha Model: Grizzly 700 Vehicle Type: All-Terrain Vehicle (ATV) Generation Covered Years: 2006, 2007, 2008, 2009, 2010, 2011, 2012 👋 Introduction Market Position Positioning: The Yamaha Grizzly 700 is positioned as a premium, rugged, and highly capable utility ATV, known for its powerful engine, independent suspension, and advanced features like electronic power steering (EPS) and electric fuel injection (EFI). Competitive Analysis Competitors: Competes directly with other flagship utility ATVs from manufacturers like Can-Am (Outlander), Polaris (Sportsman), Honda (Rancher/Rubicon), and Kawasaki (Brute Force). Key Features Efi: Electronic Fuel Injection for improved throttle response, fuel efficiency, and easier starting in varying conditions. Eps: Electronic Power Steering (EPS) on many models, reducing steering effort and rider fatigue. Ultramatic: Yamaha's Ultramatic® automatic transmission, recognized for its durability, engine braking capabilities, and smooth power delivery. 4Wd System: On-Command® 2WD/4WD system with differential lock for superior traction in challenging terrain. Independent Suspension: Independent front and rear suspension for a comfortable ride and excellent ground clearance. 📋 Manual Details Coverage Areas Primary Coverage: Service and Repair Secondary Coverage: Maintenance, Troubleshooting, Diagnostics, Overhaul Page Count Estimated Page Count: 500+ Manual Type Type: Factory Service Manual / Workshop Manual Language Language: English Format Format: Downloadable PDF 📖 Manual Coverage Systems Covered Engine: Complete engine overhaul, including disassembly, assembly, component inspection, and torque specifications for the 686cc liquid-cooled, SOHC, four-valve, single-cylinder engine. Fuel System: Detailed procedures for fuel injection system (EFI) troubleshooting, carburetor adjustment (if applicable to specific sub-models), fuel pump, injectors, and fuel tank servicing. Drivetrain: Comprehensive coverage of the Ultramatic® automatic transmission, including belt inspection and replacement, CVT system diagnostics, clutch operation, and drive shaft servicing. Suspension: Front and rear suspension systems, including shock absorber adjustment, spring preload settings, bushing replacement, and wheel bearing servicing. Brakes: Hydraulic brake system servicing, including disc brake inspection, pad replacement, caliper maintenance, hydraulic fluid bleeding procedures, and parking brake adjustments. Electrical System: Complete electrical system diagnostics, including ignition system troubleshooting, charging system (stator, regulator/rectifier), lighting, starter motor, battery maintenance, and wiring diagrams. Cooling System: Radiator, fan, coolant hoses, thermostat, and water pump servicing, including coolant type specifications and flushing procedures. Chassis And Frame: Frame inspection, steering system (handlebars, tie rods, steering shaft), and front differential servicing. Bodywork And Plastics: Removal and installation procedures for body panels, fenders, and trim components. Lubrication System: Oil change procedures, oil filter part numbers, oil type specifications, and lubrication points. Procedures Included Maintenance: Detailed preventative maintenance schedules, including routine checks, fluid changes, filter replacements, and component inspections. Troubleshooting: Systematic diagnostic flowcharts and troubleshooting guides for common and uncommon issues across all vehicle systems. Repair: Step-by-step repair instructions for virtually every component and system of the Grizzly 700 ATV. Overhaul: Complete engine and transmission overhaul procedures, including detailed torque specifications and component measurements. Installation: Instructions for installing genuine Yamaha accessories and common aftermarket upgrades. Disassembly Assembly: Illustrated guides for the safe and correct disassembly and reassembly of all major vehicle components. Technical Depth Depth: Professional-level detail covering everything from basic fluid checks to complete engine rebuilds and advanced electrical diagnostics. Diagnostic Codes: Inclusion of diagnostic trouble codes (DTCs) for EFI systems and troubleshooting procedures related to them. 📊 Manual Specifications File Format Format: PDF Searchability: Searchable text for quick information retrieval. Print Quality Print Quality: High-resolution, printable pages for easy use in a workshop environment. Binding Type Binding: N/A (Downloadable PDF) Paper Type Paper Type: N/A (Digital Format) ⚙️ Engine Specifications Primary Engine Engine Type: 686cc liquid-cooled, SOHC, four-stroke, four-valve, single-cylinder Bore X Stroke: 100.0 mm x 83.9 mm Compression Ratio: 8.1:1 Fuel Induction: Mikuni 44mm throttle body fuel injection (EFI) or Keihin 41mm CV carburetor (early models may vary, consult manual for specifics) Performance Horsepower Estimate: Approximately 45-50 HP (actual figures vary by year and specific calibration) Torque Estimate: Approximately 40-45 ft-lbs (actual figures vary by year and specific calibration) Fuel System Fuel Type: Unleaded gasoline, 87 octane minimum Lubrication System Oil Type: Yamalube 4 (or equivalent) SAE 10W-40 API SG, SF, or SG PLUS Oil Capacity: 3.57 US qt (3.4 L) with filter change Cooling System Coolant Type: Yamaha-approved 50/50 mixture of ethylene glycol antifreeze and distilled water 🔧 Transmission Standard Transmission Type: Yamaha Ultramatic® V-belt automatic transmission with forward, neutral, reverse, and low gear. Drive System: Shaft drive with sealed constant velocity (CV) joints. Gear Reduction Ratios: Specific ratios for drive and driven clutches and reduction gears detailed in the manual. Features Engine Braking: Industry-leading engine braking provided by the Ultramatic® transmission for controlled descents. Cv Belt Maintenance: Inspection intervals, replacement procedures, and specifications for the drive and driven clutch belts. 📐 Dimensions Exterior Length: Approx. 82.7 inches (2100 mm) Width: Approx. 45.5 inches (1155 mm) Height: Approx. 49.2 inches (1250 mm) Wheelbase: Approx. 50.4 inches (1280 mm) Weights Dry Weight: Approx. 619 lbs (281 kg) (Varies by model and...
The Yamaha Grizzly 700 is positioned as a premium, rugged, and highly capable utility ATV, known for its powerful engine, independent suspension, and advanced features like electronic power steering (EPS) and electric fuel injection (EFI).
Competitive Analysis
Competitors:
Competes directly with other flagship utility ATVs from manufacturers like Can-Am (Outlander), Polaris (Sportsman), Honda (Rancher/Rubicon), and Kawasaki (Brute Force).
Key Features
Efi:
Electronic Fuel Injection for improved throttle response, fuel efficiency, and easier starting in varying conditions.
Eps:
Electronic Power Steering (EPS) on many models, reducing steering effort and rider fatigue.
Ultramatic:
Yamaha's Ultramatic® automatic transmission, recognized for its durability, engine braking capabilities, and smooth power delivery.
4Wd System:
On-Command® 2WD/4WD system with differential lock for superior traction in challenging terrain.
Independent Suspension:
Independent front and rear suspension for a comfortable ride and excellent ground clearance.
Complete engine overhaul, including disassembly, assembly, component inspection, and torque specifications for the 686cc liquid-cooled, SOHC, four-valve, single-cylinder engine.
Fuel System:
Detailed procedures for fuel injection system (EFI) troubleshooting, carburetor adjustment (if applicable to specific sub-models), fuel pump, injectors, and fuel tank servicing.
Drivetrain:
Comprehensive coverage of the Ultramatic® automatic transmission, including belt inspection and replacement, CVT system diagnostics, clutch operation, and drive shaft servicing.
Suspension:
Front and rear suspension systems, including shock absorber adjustment, spring preload settings, bushing replacement, and wheel bearing servicing.
Brakes:
Hydraulic brake system servicing, including disc brake inspection, pad replacement, caliper maintenance, hydraulic fluid bleeding procedures, and parking brake adjustments.
Electrical System:
Complete electrical system diagnostics, including ignition system troubleshooting, charging system (stator, regulator/rectifier), lighting, starter motor, battery maintenance, and wiring diagrams.
Cooling System:
Radiator, fan, coolant hoses, thermostat, and water pump servicing, including coolant type specifications and flushing procedures.
Chassis And Frame:
Frame inspection, steering system (handlebars, tie rods, steering shaft), and front differential servicing.
Bodywork And Plastics:
Removal and installation procedures for body panels, fenders, and trim components.
Lubrication System:
Oil change procedures, oil filter part numbers, oil type specifications, and lubrication points.
Procedures Included
Maintenance:
Detailed preventative maintenance schedules, including routine checks, fluid changes, filter replacements, and component inspections.
Troubleshooting:
Systematic diagnostic flowcharts and troubleshooting guides for common and uncommon issues across all vehicle systems.
Repair:
Step-by-step repair instructions for virtually every component and system of the Grizzly 700 ATV.
Overhaul:
Complete engine and transmission overhaul procedures, including detailed torque specifications and component measurements.
Installation:
Instructions for installing genuine Yamaha accessories and common aftermarket upgrades.
Disassembly Assembly:
Illustrated guides for the safe and correct disassembly and reassembly of all major vehicle components.
Technical Depth
Depth:
Professional-level detail covering everything from basic fluid checks to complete engine rebuilds and advanced electrical diagnostics.
Diagnostic Codes:
Inclusion of diagnostic trouble codes (DTCs) for EFI systems and troubleshooting procedures related to them.
📊 Manual Specifications
File Format
Format:
PDF
Searchability:
Searchable text for quick information retrieval.
Print Quality
Print Quality:
High-resolution, printable pages for easy use in a workshop environment.
Mikuni 44mm throttle body fuel injection (EFI) or Keihin 41mm CV carburetor (early models may vary, consult manual for specifics)
Performance
Horsepower Estimate:
Approximately 45-50 HP (actual figures vary by year and specific calibration)
Torque Estimate:
Approximately 40-45 ft-lbs (actual figures vary by year and specific calibration)
Fuel System
Fuel Type:
Unleaded gasoline, 87 octane minimum
Lubrication System
Oil Type:
Yamalube 4 (or equivalent) SAE 10W-40 API SG, SF, or SG PLUS
Oil Capacity:
3.57 US qt (3.4 L) with filter change
Cooling System
Coolant Type:
Yamaha-approved 50/50 mixture of ethylene glycol antifreeze and distilled water
🔧 Transmission
Standard
Transmission Type:
Yamaha Ultramatic® V-belt automatic transmission with forward, neutral, reverse, and low gear.
Drive System:
Shaft drive with sealed constant velocity (CV) joints.
Gear Reduction Ratios:
Specific ratios for drive and driven clutches and reduction gears detailed in the manual.
Features
Engine Braking:
Industry-leading engine braking provided by the Ultramatic® transmission for controlled descents.
Cv Belt Maintenance:
Inspection intervals, replacement procedures, and specifications for the drive and driven clutch belts.
📐 Dimensions
Exterior
Length:
Approx. 82.7 inches (2100 mm)
Width:
Approx. 45.5 inches (1155 mm)
Height:
Approx. 49.2 inches (1250 mm)
Wheelbase:
Approx. 50.4 inches (1280 mm)
Weights
Dry Weight:
Approx. 619 lbs (281 kg) (Varies by model and options like EPS)
Ground Clearance:
Approx. 11.2 inches (285 mm)
Cargo
Front Rack Capacity:
Approx. 99 lbs (45 kg)
Rear Rack Capacity:
Approx. 187 lbs (85 kg)
Towing
Towing Capacity:
Approx. 1,322 lbs (600 kg)
Wheels Tires
Front Tire Size:
AT25x8-12
Rear Tire Size:
AT25x10-12
Wheel Bolt Pattern:
4 x 110 mm
🛡️ Safety Features
Ratings
Atv Safety:
While ATVs do not receive NHTSA or IIHS crash test ratings, this manual covers critical safety systems and maintenance for safe operation. Always adhere to Yamaha's safety recommendations.
Active Features
Differential Lock:
On-Command® 4WD system with electronic differential lock for enhanced traction and control.
Eps:
Electronic Power Steering (EPS) significantly aids in control and reduces fatigue, especially on rough terrain.
Passive Features
Roll Over Protection:
No specific roll-over protection (ROPS) is standard. Operator training and safe riding practices are paramount.
Braking System:
Hydraulic disc brakes front and rear, with parking brake.
💡 Technology Features
Infotainment
Display Features:
Digital LCD instrument panel displaying speed, odometer, trip meter, fuel level, 4WD/2WD mode, engine warning lights, and transmission indicators.
Driver Assistance
Eps:
Electronic Power Steering (EPS) significantly reduces steering effort and dampens handlebar kickback.
Connectivity
Charging System:
12V DC outlet (on some models) for charging small electronic devices. Stator provides charging for the battery.
🔧 Maintenance
Service Intervals
Oil Change:
Every 1,000 miles (1600 km) or 6 months, whichever comes first. Initial break-in oil change recommended at 100 miles (160 km) or 1 month.
Air Filter Cleaning:
Inspect every 500 miles (800 km) or 3 months; clean or replace as needed. More frequent cleaning in dusty conditions.
Spark Plug Replacement:
Recommended replacement every 1,000 miles (1600 km) or 12 months.
Cv Belt Inspection:
Inspect every 1,000 miles (1600 km) or 6 months for wear and damage.
Fluid Specifications
Engine Oil:
Yamalube 4 (or equivalent) SAE 10W-40, API SG, SF, or SG PLUS
Coolant:
50/50 mixture of ethylene glycol antifreeze and distilled water
EFI system can be sensitive to fuel quality and electrical system integrity. Regular checks of battery voltage and connections are crucial.
Overheating Risk:
Ensure cooling system is properly maintained and airflow to the radiator is unobstructed, especially under heavy load or in high temperatures.
📚 Vehicle History
Brand Heritage
Yamaha Atv:
Yamaha has a long-standing reputation for building reliable, high-performance ATVs, pioneering many features and technologies in the industry.
Model Evolution
Grizzly Lineage:
The Grizzly 700 represents a significant advancement in Yamaha's utility ATV line, building upon the success of earlier models with a larger engine, EFI, and the introduction of EPS.
Production
Manufacturing Location:
Primarily manufactured in Japan and the United States.
🏆 Awards & Recognition
Recognitions
Industry Accolades:
The Yamaha Grizzly 700 has consistently received praise from ATV publications and consumers for its robust performance, reliability, and comfort, often being cited as a benchmark in the utility ATV segment.
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