Yamaha MOTO 4 250 350 ATV Full Service & Repair Manual 1987-1995
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🏷️ Basic Information Identification Make: Yamaha Model: MOTO 4 Model Variant: 250 / 350 Model Years Covered: 1987, 1988, 1989, 1990, 1991, 1992, 1993, 1994, 1995 Codes Vehicle Type: All-Terrain Vehicle (ATV) 👋 Introduction Market Position Target Audience: DIY enthusiasts, independent repair shops, professional mechanics Competitive Analysis Value Proposition: Comprehensive, lifetime access, no hidden fees, factory-level accuracy Key Features Instruction Style: Step-by-step instructions with detailed visuals Diagram Detail: Highly detailed exploded diagrams and pictures 📋 Manual Details Coverage Areas Manual Scope: Comprehensive factory service, repair, and troubleshooting Page Count Estimated Page Count: Hundreds (specific number not provided, but described as very detailed) Manual Type Manual Classification: Factory Service and Repair Workshop Manual Language Language: English Format Digital Format: PDF (downloadable) 📖 Manual Coverage Systems Covered Engine Systems: Engine disassembly, assembly, tuning, lubrication, cooling, fuel, ignition, exhaust Drivetrain Systems: Transmission, clutch, drive shafts, final drive, differential (if applicable), chain drive maintenance Chassis Suspension Steering: Frame, front suspension, rear suspension, steering system, wheel alignment Braking Systems: Front and rear brake system inspection, repair, fluid replacement, adjustments Electrical Systems: Wiring diagrams, battery, charging system, ignition system, lighting, starting system, instrumentation Bodywork Plastics: Body panel removal, installation, fender repair/replacement, seat maintenance Procedures Included Routine Maintenance: Oil changes, filter replacements, spark plug checks, air filter cleaning/replacement, chain lubrication and adjustment Troubleshooting: Diagnostic procedures for common and uncommon problems, symptom-based fault finding Repair Overhaul: Engine rebuilds, transmission overhauls, suspension component replacement, brake caliper rebuilds Adjustments: Carburetor synchronization and tuning, clutch adjustment, brake lever free play adjustment Special Tools: Identification and usage of specialized tools required for specific repairs Technical Depth Diagnostic Level: Advanced diagnostics with detailed troubleshooting charts and schematics Rebuild Capability: Complete engine and transmission rebuilds with torque specifications and tolerances Electrical Schematics: Detailed wiring diagrams for all electrical systems, including component locations 📊 Manual Specifications File Format File Type: PDF Searchability: Searchable text content (implied by PDF format) Print Quality Print Capability: Printable (single page or entire manual) Image Quality: Detailed photos & diagrams (high quality) Binding Type Binding: Not applicable (digital download) Paper Type Paper Quality: Not applicable (digital download) Licensing Usage Rights: Unlimited use on multiple devices, lifetime access ⚙️ Engine Specifications Primary Engine 250 Engine Type 250: 4-stroke, SOHC, air-cooled Displacement 250: 246 cc (approx.) Primary Engine 350 Engine Type 350: 4-stroke, SOHC, air-cooled Displacement 350: 348 cc (approx.) Performance Power Delivery: Torque-focused for off-road traction and utility Fuel System Carburetor Type: Mikuni (specific model varies by year/model, e.g., VM26 for 250, VM34 for 350) Fuel Type: Unleaded gasoline Lubrication Oil Type: Yamaha Yamalube or equivalent motorcycle-specific 4-stroke engine oil (e.g., SAE 20W-40 or 10W-30) Ignition Ignition System: CDI (Capacitor Discharge Ignition) 🔧 Transmission Standard Transmission Type: 5-speed constant mesh with automatic clutch (some models may have manual clutch options or variations) Optional Reverse Gear: Yes (standard on most MOTO 4 models) Features Drive System: Shaft drive (some models may have chain drive, confirm specific model) Final Drive Fluid: Yamaha Hypoid Gear Oil API GL-4 SAE 80W-90 or equivalent 📐 Dimensions Exterior Dimensions: Varies by model; detailed dimensions provided in manual Weights Dry Weight: Approx. 210-240 kg (varies by model and configuration) Towing Capacity Towing Capacity: Typically rated for moderate towing; consult specific model specifications 🛡️ Safety Features Ratings Safety Features: Integrated lighting, durable frame, reliable braking system, kill switch Active Features Braking System: Drum brakes front and rear (or disc front, drum rear on some later models) Passive Features Rollover Protection: Not applicable in the traditional sense; rider awareness and safe operation are paramount 💡 Technology Features Infotainment Infotainment System: Not applicable (basic utility/recreational ATV design) Driver Assistance Driver Assistance Features: None typical for this era and vehicle type. Connectivity Connectivity Features: None. 🔧 Maintenance Service Intervals Engine Oil Change: Every 1000 km or 6 months, whichever comes first (check manual for specific recommendation) Air Filter Cleaning: Every 500 km or as needed in dusty conditions Spark Plug Check: Every 1000 km Valve Clearance Check: Every 3000 km or annually Fluid Specifications Engine Oil Viscosity: SAE 20W-40 or SAE 10W-30 (API SE, SF, SG or higher) Brake Fluid: DOT 3 or DOT 4 hydraulic brake fluid Engine Oil Capacity: Approx. 1.7 - 2.0 Liters (with filter change) - consult manual for exact capacity Known Issues Carburetor Issues: Clogging due to age, ethanol damage, or debris; requires periodic cleaning and tuning. Electrical Connector Corrosion: Common in ATVs exposed to elements, leading to intermittent electrical faults. Suspension Wear: Bushings and ball joints can wear over time, affecting steering and ride quality. Automatic Clutch Adjustment: May require periodic adjustment to maintain optimal engagement. 📚 Vehicle History Brand Heritage Yamaha Atv Legacy: Yamaha has a long history of innovation in powersports, including pioneering advancements in ATV technology. Model Evolution Moto 4 Positioning: The MOTO 4 series was a popular line of utility and recreational...
Clogging due to age, ethanol damage, or debris; requires periodic cleaning and tuning.
Electrical Connector Corrosion:
Common in ATVs exposed to elements, leading to intermittent electrical faults.
Suspension Wear:
Bushings and ball joints can wear over time, affecting steering and ride quality.
Automatic Clutch Adjustment:
May require periodic adjustment to maintain optimal engagement.
📚 Vehicle History
Brand Heritage
Yamaha Atv Legacy:
Yamaha has a long history of innovation in powersports, including pioneering advancements in ATV technology.
Model Evolution
Moto 4 Positioning:
The MOTO 4 series was a popular line of utility and recreational ATVs known for their robust engineering and versatility.
Production
Manufacturing Origin:
Japan
🏆 Awards & Recognition
Recognitions
Industry Acclaim:
While specific awards are not listed for the MOTO 4 series, Yamaha's ATVs of this era were generally well-regarded for their durability and performance in their class.
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