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2008 Yamaha RAPTOR 700 ATV Repair Service Manual

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$133.00
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The Yamaha Raptor 700, a 2008 model year Sport ATV, represents a pinnacle of off-road performance engineering. Building on a successful lineage, this model features a potent 686cc liquid-cooled DOHC engine with fuel injection, delivering robust torque and responsive power. Its design emphasizes agility and control, incorporating a lightweight hybrid frame, long-travel independent front suspension, and a Y-arm rear suspension system for superior handling across varied terrains. Renowned for its aggressive styling and powerful drivetrain, the Raptor 700 is engineered for enthusiasts seeking a high-performance recreational vehicle. This comprehensive service manual provides factory-level detail for the maintenance, repair, and servicing of your 2008 Yamaha Raptor 700. It covers all essential vehicle systems, including engine mechanicals, fuel, cooling, lubrication, drivetrain, chassis, suspension, steering, brakes, and electrical components. The manual includes detailed step-by-step repair instructions, disassembly and reassembly guidance, maintenance schedules, and extensive troubleshooting sections with diagnostic procedures. With fully searchable text and detailed illustrations, this manual is an indispensable resource for owners and technicians aiming to ensure the optimal performance and longevity of their sport ATV. 🏷️ Basic Information Identification Make: Yamaha Model: Raptor 700 Year: 2008 Vehicle Type: All-Terrain Vehicle (ATV) Category: Sport ATV Engine Type: 4-stroke Engine Displacement: 686cc Fuel Delivery: Fuel Injection 👋 Introduction Market Position Vehicle Segment: High-performance sport ATV, known for its powerful engine and agile handling Competitive Analysis Key Competitors: Honda TRX450R, Suzuki LT-R450, Kawasaki KFX450R Key Features Powertrain Highlight: Torque-rich 686cc liquid-cooled DOHC engine with fuel injection Chassis Highlight: Lightweight hybrid frame combining steel and aluminum for optimal rigidity and handling Suspension Highlight: Long-travel independent front suspension and Y-arm rear suspension for excellent bump absorption 📋 Manual Details Coverage Areas Coverage Scope: Comprehensive repair and service Page Count Estimated Page Count: Estimated 300-500 pages (typical for this level of detail) Manual Type Manual Classification: Factory Service Manual (FSM) / Repair Manual Language Language: English Format Digital Format: PDF Features Searchability: Fully searchable text Bookmarking: Completely bookmarked Printability: Printable pages 📖 Manual Coverage Systems Covered Engine Systems: General information, Maintenance, Lubrication system, Cooling system, Fuel system, Engine mechanical, Clutch, Alternator, Ignition system Drivetrain Systems: Transmission, Driveshaft/Final Drive (if applicable to model variant) Chassis Systems: Frame, Bodywork, Exhaust system, Front wheel, Suspension, Steering, Rear wheel, Brakes Electrical Systems: Battery, Charging system, Electrical components, Lights, Switches, Wiring diagram Troubleshooting: Extensive troubleshooting guides and diagnostics Procedures Included Repair Procedures: Step-by-step repair instructions for all covered systems Maintenance Procedures: Scheduled maintenance tasks, fluid changes, filter replacements Diagnostic Procedures: Fault finding and diagnostic routines Disassembly Assembly: Complete disassembly and reassembly guidance Technical Depth Depth Of Information: Factory-level detail, suitable for both DIY and professional mechanics Illustrations Diagrams: Detailed illustrations and step-by-step photos 📊 Manual Specifications File Format File Type: PDF Print Quality Output Quality: High-quality, non-scanned digital files Binding Type Binding Method: N/A (Digital PDF download) Paper Type Paper Quality: N/A (Digital PDF download, printable on user's choice of paper) ⚙️ Engine Specifications Primary Engine Engine Code: Likely 1PE or similar designation for the 686cc engine Engine Bore X Stroke: 100.0 mm x 84.0 mm Compression Ratio: 9.2:1 Valve Train: SOHC, 4 valves per cylinder Performance Horsepower Estimate: Estimated 50-55 HP (varies slightly by region and tuning) Torque Estimate: Estimated 45-50 lb-ft Fuel System Fuel Delivery System: Mikuni 44mm throttle body, Electronic Fuel Injection (EFI) Fuel Type: Unleaded gasoline Lubrication Oil Type: Yamalube 4 (or equivalent SAE 10W-40 API SG or higher motorcycle oil) Oil Capacity: Approx. 2.40 L (2.54 US qt) / 2.10 L (2.22 US qt) without filter change 🔧 Transmission Standard Transmission Type: Constant mesh, 5-speed with wet multi-plate clutch and reverse Features Clutch Operation: Hydraulic clutch Gear Ratios 1St Gear Ratio: 2.643 (37/14) 2Nd Gear Ratio: 1.941 (33/17) 3Rd Gear Ratio: 1.529 (26/17) 4Th Gear Ratio: 1.250 (25/20) 5Th Gear Ratio: 1.045 (23/22) Reverse Gear Ratio: 3.182 (35/11) Fluid Specifications Transmission Oil Type: Yamalube 4 (or equivalent SAE 10W-40 API SG or higher motorcycle oil) Transmission Oil Capacity: Approx. 0.80 L (0.85 US qt) 📐 Dimensions Exterior Length: 1,980 mm (78.0 in) Width: 1,170 mm (46.1 in) Height: 1,135 mm (44.7 in) Wheelbase: 1,280 mm (50.4 in) Ground Clearance: 240 mm (9.5 in) Weights Curb Weight: 190 kg (418.9 lbs) Fuel Tank Capacity: 10 L (2.6 US gal) 🛡️ Safety Features Ratings Safety Standards: Complies with ANSI/SVIA 1-2001 standards Active Features Braking System: Front: Dual hydraulic disc brakes; Rear: Hydraulic disc brake Parking Brake: Mechanical drum brake (integrated with rear brake lever) 💡 Technology Features Infotainment Infotainment System: N/A (Sport ATV, not equipped with traditional infotainment) Driver Assistance Electronic Aids: Electronic Fuel Injection (EFI) for optimized performance and throttle response Connectivity Connectivity Features: N/A 🔧 Maintenance Service Intervals Oil And Filter Change: Every 3,000 km (1,860 miles) or 6 months Air Filter Cleaning: Every 1,000 km (620 miles) or 3 months (or more frequently in dusty...
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2008 Yamaha RAPTOR 700 ATV Repair Service Manual2008 Yamaha RAPTOR 700 ATV Repair Service Manual2008 Yamaha RAPTOR 700 ATV Repair Service Manual2008 Yamaha RAPTOR 700 ATV Repair Service Manual
The Yamaha Raptor 700, a 2008 model year Sport ATV, represents a pinnacle of off-road performance engineering. Building on a successful lineage, this model features a potent 686cc liquid-cooled DOHC engine with fuel injection, delivering robust torque and responsive power. Its design emphasizes agility and control, incorporating a lightweight hybrid frame, long-travel independent front suspension, and a Y-arm rear suspension system for superior handling across varied terrains. Renowned for its aggressive styling and powerful drivetrain, the Raptor 700 is engineered for enthusiasts seeking a high-performance recreational vehicle. This comprehensive service manual provides factory-level detail for the maintenance, repair, and servicing of your 2008 Yamaha Raptor 700. It covers all essential vehicle systems, including engine mechanicals, fuel, cooling, lubrication, drivetrain, chassis, suspension, steering, brakes, and electrical components. The manual includes detailed step-by-step repair instructions, disassembly and reassembly guidance, maintenance schedules, and extensive troubleshooting sections with diagnostic procedures. With fully searchable text and detailed illustrations, this manual is an indispensable resource for owners and technicians aiming to ensure the optimal performance and longevity of their sport ATV.
🏷️ Basic Information
Identification
Make:
Yamaha
Model:
Raptor 700
Year:
2008
Vehicle Type:
All-Terrain Vehicle (ATV)
Category:
Sport ATV
Engine Type:
4-stroke
Engine Displacement:
686cc
Fuel Delivery:
Fuel Injection
👋 Introduction
Market Position
Vehicle Segment:
High-performance sport ATV, known for its powerful engine and agile handling
Competitive Analysis
Key Competitors:
Honda TRX450R, Suzuki LT-R450, Kawasaki KFX450R
Key Features
Powertrain Highlight:
Torque-rich 686cc liquid-cooled DOHC engine with fuel injection
Chassis Highlight:
Lightweight hybrid frame combining steel and aluminum for optimal rigidity and handling
Suspension Highlight:
Long-travel independent front suspension and Y-arm rear suspension for excellent bump absorption
📋 Manual Details
Coverage Areas
Coverage Scope:
Comprehensive repair and service
Page Count
Estimated Page Count:
Estimated 300-500 pages (typical for this level of detail)
Manual Type
Manual Classification:
Factory Service Manual (FSM) / Repair Manual
Language
Language:
English
Format
Digital Format:
PDF
Features
Searchability:
Fully searchable text
Bookmarking:
Completely bookmarked
Printability:
Printable pages
📖 Manual Coverage
Systems Covered
Engine Systems:
General information, Maintenance, Lubrication system, Cooling system, Fuel system, Engine mechanical, Clutch, Alternator, Ignition system
Drivetrain Systems:
Transmission, Driveshaft/Final Drive (if applicable to model variant)
Chassis Systems:
Frame, Bodywork, Exhaust system, Front wheel, Suspension, Steering, Rear wheel, Brakes
Electrical Systems:
Battery, Charging system, Electrical components, Lights, Switches, Wiring diagram
Troubleshooting:
Extensive troubleshooting guides and diagnostics
Procedures Included
Repair Procedures:
Step-by-step repair instructions for all covered systems
Maintenance Procedures:
Scheduled maintenance tasks, fluid changes, filter replacements
Diagnostic Procedures:
Fault finding and diagnostic routines
Disassembly Assembly:
Complete disassembly and reassembly guidance
Technical Depth
Depth Of Information:
Factory-level detail, suitable for both DIY and professional mechanics
Illustrations Diagrams:
Detailed illustrations and step-by-step photos
📊 Manual Specifications
File Format
File Type:
PDF
Print Quality
Output Quality:
High-quality, non-scanned digital files
Binding Type
Binding Method:
N/A (Digital PDF download)
Paper Type
Paper Quality:
N/A (Digital PDF download, printable on user's choice of paper)
⚙️ Engine Specifications
Primary Engine
Engine Code:
Likely 1PE or similar designation for the 686cc engine
Engine Bore X Stroke:
100.0 mm x 84.0 mm
Compression Ratio:
9.2:1
Valve Train:
SOHC, 4 valves per cylinder
Performance
Horsepower Estimate:
Estimated 50-55 HP (varies slightly by region and tuning)
Torque Estimate:
Estimated 45-50 lb-ft
Fuel System
Fuel Delivery System:
Mikuni 44mm throttle body, Electronic Fuel Injection (EFI)
Fuel Type:
Unleaded gasoline
Lubrication
Oil Type:
Yamalube 4 (or equivalent SAE 10W-40 API SG or higher motorcycle oil)
Oil Capacity:
Approx. 2.40 L (2.54 US qt) / 2.10 L (2.22 US qt) without filter change
🔧 Transmission
Standard
Transmission Type:
Constant mesh, 5-speed with wet multi-plate clutch and reverse
Features
Clutch Operation:
Hydraulic clutch
Gear Ratios
1St Gear Ratio:
2.643 (37/14)
2Nd Gear Ratio:
1.941 (33/17)
3Rd Gear Ratio:
1.529 (26/17)
4Th Gear Ratio:
1.250 (25/20)
5Th Gear Ratio:
1.045 (23/22)
Reverse Gear Ratio:
3.182 (35/11)
Fluid Specifications
Transmission Oil Type:
Yamalube 4 (or equivalent SAE 10W-40 API SG or higher motorcycle oil)
Transmission Oil Capacity:
Approx. 0.80 L (0.85 US qt)
📐 Dimensions
Exterior
Length:
1,980 mm (78.0 in)
Width:
1,170 mm (46.1 in)
Height:
1,135 mm (44.7 in)
Wheelbase:
1,280 mm (50.4 in)
Ground Clearance:
240 mm (9.5 in)
Weights
Curb Weight:
190 kg (418.9 lbs)
Fuel Tank Capacity:
10 L (2.6 US gal)
🛡️ Safety Features
Ratings
Safety Standards:
Complies with ANSI/SVIA 1-2001 standards
Active Features
Braking System:
Front: Dual hydraulic disc brakes; Rear: Hydraulic disc brake
Parking Brake:
Mechanical drum brake (integrated with rear brake lever)
💡 Technology Features
Infotainment
Infotainment System:
N/A (Sport ATV, not equipped with traditional infotainment)
Driver Assistance
Electronic Aids:
Electronic Fuel Injection (EFI) for optimized performance and throttle response
Connectivity
Connectivity Features:
N/A
🔧 Maintenance
Service Intervals
Oil And Filter Change:
Every 3,000 km (1,860 miles) or 6 months
Air Filter Cleaning:
Every 1,000 km (620 miles) or 3 months (or more frequently in dusty conditions)
Spark Plug Inspection:
Every 3,000 km (1,860 miles) or 6 months
Valve Clearance Check:
First check at 20,000 km (12,400 miles), then every 10,000 km (6,200 miles)
Fluid Specifications
Coolant Type:
Yamaha Coolant (or equivalent ethylene glycol-based coolant with deionized water, 50:50 mixture)
Brake Fluid Type:
DOT 4
Known Issues
Common Wear Item:
Clutch plates (due to aggressive riding), wheel bearings, tie rod ends
Potential Electrical Issue:
Occasional issues with voltage regulator or stator on early models (though less common on this generation)
Fuel System Maintenance:
Regular fuel system cleaning and injector checks recommended, especially with ethanol fuels
📚 Vehicle History
Brand Heritage
Manufacturer Origin:
Japan
Model Evolution
Lineage:
The Raptor 700 is an evolution of Yamaha's long-standing and successful 'Raptor' line, succeeding the popular Raptor 660. It introduced a larger, fuel-injected engine and a revised chassis.
Production
Introduction Year:
2006
Manufacturing Locations:
Primarily USA (for North American market)
🏆 Awards & Recognition
Recognitions
Industry Awards:
Consistently praised in industry reviews for its power, handling, and reliability within the sport ATV segment.
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