🏷️ Basic Information Identification Make: Yamaha Model: Raptor 700 Model Variant: Sport ATV Generation Generation: First Generation Codes Chassis Code: GYTR (Genuine Yamaha Technology Racing) chassis and components 👋 Introduction Market Position Category: High-performance sport ATV Target Audience: Enthusiasts, racers, recreational riders requiring detailed maintenance and repair guidance. Competitive Analysis Competitors: Honda TRX series, Suzuki LT-R series, Kawasaki KFX series. Key Features Model Advantages: Powerful fuel-injected engine, advanced suspension, lightweight chassis, renowned reliability. Manual Value Benefit To Owner: Empowers owners to perform all levels of maintenance and repair, saving time and money, and ensuring optimal performance and longevity. 📋 Manual Details Coverage Areas Years Covered: 2005, 2006, 2007, 2008, 2009 Page Count Total Pages: 401 Manual Type Type: Workshop Service Manual / Repair Manual Language Language: English Format Format: PDF Download 📖 Manual Coverage Systems Covered Powertrain: Engine, fuel system, exhaust system, transmission, drivetrain Chassis: Frame, suspension (front and rear), steering, wheels, tires Electrical: Ignition system, charging system, lighting, starting system, battery, wiring diagrams Brakes: Hydraulic brake system (front and rear), brake components, bleeding procedures Bodywork: Body panels, fenders, plastics, seating Controls: Throttle, clutch, shifter, brake levers Procedures Included Maintenance: Regular inspections, lubrication, filter replacement, fluid changes Troubleshooting: Diagnostic charts for common problems, symptom-based troubleshooting Repair: Engine overhaul, transmission repair, suspension rebuild, electrical component replacement Disassembly Reassembly: Step-by-step instructions for component removal and installation Specifications Data: Torque specifications, clearances, fluid capacities, electrical values Suspension Adjustment: Detailed procedures for adjusting front and rear suspension settings (pre-load, rebound, compression). Wheel Alignment: Specifications and checks for wheel alignment and camber. Carburetor Adjustment: N/A (EFI model) Fuel Injector Cleaning: Procedures for cleaning and testing fuel injectors. Engine Rebuilding: Complete overhaul instructions, including piston, ring, valve, and camshaft replacement. Transmission Rebuilding: Detailed steps for gearbox disassembly, inspection, and reassembly. Technical Depth Depth: Comprehensive: from basic maintenance to full engine and transmission rebuilds, including advanced diagnostics and component-level repairs. Wiring Diagrams: Includes comprehensive electrical system wiring diagrams with component identification. 📊 Manual Specifications File Format Format: Searchable PDF Print Quality Quality: High-resolution images and clear text, suitable for printing Binding Type Binding: N/A (Digital Download) Paper Type Paper: N/A (Digital Download) ⚙️ Engine Specifications Primary Engine Engine Type: 4-stroke, Single-cylinder, Liquid-cooled, DOHC, 4-valve Displacement: 686cc Bore X Stroke: 100.0 mm x 83.9 mm Compression Ratio: 9.2:1 Fueling: Electronic Fuel Injection (EFI) Ignition: TCI (Transistor Controlled Ignition) Performance Horsepower Estimate: Approx. 46-50 HP (dependent on specific model year tuning) Torque Estimate: Approx. 45-48 lb-ft Fuel System Fuel Type: Unleaded gasoline, 87 octane minimum (RON+MON)/2 = 87 Lubrication Oil Type: Yamalube 4G or equivalent, SAE 10W-40 API SG or higher Cooling System Coolant Type: Yamaha's Yamalube Antifreeze or equivalent (50/50 mixture with distilled water) 🔧 Transmission Standard Transmission Type: 5-speed manual with Reverse Clutch Type: Wet, multi-disc Features Drive Type: 2WD (Rear Wheel Drive) Final Drive: O-ring sealed chain drive Specifications Transmission Oil Type: Yamalube Gear Oil 10W-40 or SAE 80 hypoid gear oil Transmission Oil Capacity: Approx. 0.80 L (0.85 US qt) 📐 Dimensions Exterior Length: 1,845 mm (72.6 in) Width: 1,170 mm (46.1 in) Height: 1,045 mm (41.1 in) Wheelbase: 1,280 mm (50.4 in) Ground Clearance: 259 mm (10.2 in) Weights Wet Weight: Approx. 190 kg (419 lbs) Fuel Capacity: 10.0 L (2.6 US gal) 🛡️ Safety Features Ratings Safety Standards: Designed to meet applicable ATV safety regulations for off-road use; rider training and protective gear are essential. Active Features Braking System: Dual hydraulic disc brakes (front), Single hydraulic disc brake (rear), high-performance calipers. Parking Brake: Mechanical parking brake system. Passive Features Frame Construction: High-tensile steel, optimized for strength and weight distribution. 💡 Technology Features Infotainment Display Type: Digital LCD multi-function display (speedometer, odometer, tripmeter, clock, etc.) Driver Assistance Efi System: Advanced EFI system for optimized fuel delivery, throttle response, and altitude compensation. Connectivity Diagnostic Ports: Diagnostic connectors for EFI system analysis using specific Yamaha diagnostic tools. 🔧 Maintenance Service Intervals Oil Change Interval: Every 100 hours or 6 months, whichever comes first (under normal use). Shorter intervals recommended for severe use. Air Filter Cleaning: Inspect and clean every 20 hours or monthly. Replace as needed. Spark Plug Replacement: Recommended every 200 hours or 12 months. Valve Clearance Check: Check every 200 hours or 12 months. Fluid Specifications Engine Oil Capacity: 2.20 L (2.32 US qt) with filter change, 2.00 L (2.11 US qt) without filter change Coolant Capacity: 1.90 L (2.01 US qt) Known Issues Common Wear Items: Front and rear brake pads, wheel bearings, chain and sprockets, tires, steering stem bearings. Potential Problems: While generally robust, early models might benefit from checking for specific EFI sensor calibration or exhaust system integrity if used heavily in wet or dusty conditions. 📚 Vehicle History Brand Heritage Yamaha Atv Legacy: Yamaha has a long-standing reputation for innovation and performance in the ATV market, with the Raptor line...