The SR500, also known as the SR 500, is a classic motorcycle produced from 1975 to 1983. Renowned for its minimalist design and emphasis on rider engagement, the SR500 features a 499 cc, 4-stroke, single-cylinder, air-cooled engine, delivering approximately 32-35 HP. Its robust, single downtube cradle frame and kickstart-only operation contribute to its authentic, classic riding experience. The SR500 is celebrated for its character, reliability when properly maintained, and its status as a cult classic, making it a popular choice for customization. This comprehensive workshop service manual provides detailed information for the SR500 models from 1975 through 1983. It covers routine maintenance, detailed repair and overhaul procedures for all major systems including the engine, fuel, ignition, transmission, clutch, chassis, braking, and electrical systems. The manual also includes troubleshooting guides, technical specifications, and wiring diagrams, offering professional technician-level detail for advanced DIY mechanics and owners. This resource is essential for maintaining the SR500's performance and ensuring its longevity. 🏷️ Basic Information Identification Make: Yamaha Model: SR500 Model Alias: SR 500 Product Name: Yamaha SR500 SR 500 1975-1983 Workshop Service Manual Repair PDF Download Generation Covered Years: 1975, 1976, 1977, 1978, 1979, 1980, 1981, 1982, 1983 👋 Introduction Market Position Target Audience: Professional technicians, DIY mechanics, and SR500 owners seeking detailed service information. Competitive Analysis Manual Value Proposition: Provides essential, accurate information for maintaining and repairing the Yamaha SR500, saving on dealership service costs. Key Features Instant Access: Immediate download eliminates shipping costs and delays. Print On Demand: Ability to print specific sections for workshop use, keeping the digital original clean. Accuracy Completeness: Represents original manufacturer data, ensuring the highest level of accuracy. 📋 Manual Details Coverage Areas General Coverage: Routine maintenance, repairs, troubleshooting, overhaul procedures, periodic maintenance charts. Page Count Estimated Page Count: Hundreds of pages (as stated in product description) Manual Type Primary Manual Type: Workshop Service Manual / Repair Manual Secondary Manual Types: Service Manuals, Workshop Manuals, Factory Service Manual, Full Service Repair Manual Language Language: English Format Delivery Method: Instant Download File Format: PDF 📖 Manual Coverage Systems Covered Engine Systems: Engine overhaul, disassembly, assembly, tuning, lubrication, cooling system (if applicable). Fuel System: Carburetor (Teikei Y20P or similar) tuning, maintenance, and repair, fuel tank, fuel lines. Ignition System: CDI ignition system, spark plugs, coils, timing. Transmission Clutch: Clutch operation, adjustment, replacement, transmission overhaul and maintenance (5-speed). Chassis Frame: Frame inspection, alignment, suspension (front forks, rear shock absorber) maintenance and overhaul. Braking System: Front disc brake system (caliper, master cylinder, rotor) and rear drum brake maintenance, adjustment, and overhaul. Electrical System: Wiring diagrams, lighting system, battery, charging system (alternator/stator, regulator/rectifier), starting system, instrumentation. Exhaust System: Exhaust pipe and muffler maintenance, inspection. Wheels Tires: Wheel bearing maintenance, tire pressure, spoke tension (for spoked wheels). Procedures Included Routine Maintenance: Oil changes, filter replacements, chain adjustment, brake adjustments, spark plug checks, air filter cleaning/replacement. Repair Instructions: Step-by-step guides for all major component repairs and replacements. Troubleshooting: Diagnostic procedures for common and uncommon issues, symptom-based troubleshooting. Overhaul Procedures: Detailed instructions for complete engine, transmission, and suspension rebuilds. Wiring Diagrams: Comprehensive electrical system schematics. Technical Depth Depth Level: Professional technician level, with sufficient detail for advanced DIY mechanics. Diagnostic Capabilities: Advanced diagnostics, including electrical system troubleshooting and component testing. 📊 Manual Specifications File Format File Type: PDF Print Quality Printability: Full Printable Viewability: Zoom IN/OUT functionality Binding Type Binding Type: N/A (Digital Download) Paper Type Paper Type: N/A (Digital Download) Software Requirements PDF Reader: Adobe PDF Reader Extraction Tool: WinRAR Compatibility Operating Systems: All Versions of Windows & Mac ⚙️ Engine Specifications Primary Engine Engine Type: 4-stroke, SOHC, single-cylinder, air-cooled Displacement: 499 cc Bore X Stroke: 87.0 mm x 84.0 mm Compression Ratio: 8.4:1 (typical for early models, may vary) Performance Horsepower: Approx. 32-35 HP @ 6,000 RPM (depending on model year and tuning) Torque: Approx. 39-42 Nm @ 5,000 RPM (depending on model year and tuning) Fuel System Carburetor Type: Single Teikei Y20P (or similar model dependent specification) Fuel Type: Unleaded gasoline Lubrication Oil Type Specification: Yamaha recommends SAE 20W-40 SE grade oil (or equivalent API SE, SF, SG). Oil Capacity: Approx. 2.4 Liters (including filter, with oil change) 🔧 Transmission Standard Transmission Type: 5-speed constant mesh Optional Optional Transmission: N/A (SR500 was exclusively 5-speed) Features Clutch Type: Wet, multi-plate Final Drive: Chain drive Maintenance Transmission Oil Type: Yamalube SAE 80 API GL-4 or equivalent Transmission Oil Capacity: Approx. 0.7 Liters 📐 Dimensions Exterior Length: Approx. 2185 mm Width: Approx. 810 mm Height: Approx. 1165 mm Wheelbase: Approx. 1445 mm Weights Dry Weight: Approx. 170 kg (varies slightly by year) Wet Weight: Approx. 184 kg (with fluids) 🛡️ Safety Features Ratings Safety Ratings: N/A (Motorcycle safety is typically not rated by agencies like NHTSA) Active Features Braking System Type: Front: Disc; Rear: Drum Lighting: Halogen headlamp, tail lamp, turn signals Passive Features Frame...