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Yamaha T135 2005-2010 Workshop Repair Service Manual

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🏷️ Basic Information Identification Make: Yamaha Model: T135 Model Variants: Exciter / Sniper / Jupiter / Crypton X (market dependent) Generation Generation Designation: First Generation Codes Chassis Code: Often referred to by model name (e.g., LC135) Engine Code Reference: Specific engine codes vary by region, but manual likely references internal Yamaha designations. 👋 Introduction Market Position Market Position: The Yamaha T135 (often known as the 135cc underbone motorcycle) was positioned as a practical, fuel-efficient, and reliable commuter and light sport motorcycle in various Asian markets. Competitive Analysis Competitive Analysis: Competed directly with other 135cc to 150cc underbone motorcycles from brands like Honda (e.g., Wave series, Future series) and Suzuki, emphasizing performance and durability. Key Features Key Features: Sporty design for an underbone, capable 135cc engine, often featuring disc brakes, comfortable riding posture, and Yamaha's renowned reliability. Manual Purpose Manual Purpose: To enable users to understand and perform repairs, maintenance, and overhauls on the Yamaha T135, aiming for quality service and optimal vehicle performance. Value Proposition Value Proposition: Empowers owners and technicians to perform professional-level repairs and maintenance, saving costs and ensuring longevity of the vehicle. 📋 Manual Details Coverage Applicable Model Years: 2005, 2006, 2007, 2008, 2009, 2010 Page Count Page Count: 346 Manual Type Manual Type: Workshop Service Manual Language Language: English Format Format: PDF Download Target Audience Target Audience: Professional mechanical technicians and experienced DIY enthusiasts familiar with motorcycle mechanics. Delivery Delivery Method: Fast and Free Electronic Delivery via Email Content Emphasis Content Emphasis: Emphasizes special aspects of the product and includes instructions for proprietary components. 📖 Manual Coverage Systems Systems Covered: Engine, Fuel System, Ignition System, Lubrication System, Exhaust System, Electrical System, Chassis, Bodywork, Transmission Procedures Procedures Included: Routine Maintenance, Troubleshooting, Diagnosis, Repair, Overhaul, Removal and Installation, Assembly and Disassembly, Tune-ups Depth Technical Depth: Comprehensive; covers basic maintenance to in-depth engine and transmission rebuilds, including proprietary component instructions. Technical Areas Technical Areas Covered: Detailed diagrams, specifications, torque values, troubleshooting charts, electrical schematics, part identification, overhaul procedures for all major components. Special Tools Special Tool Requirements: Identifies and illustrates specific Yamaha special tools required for certain adjustments or repairs, with corresponding part numbers. Troubleshooting Troubleshooting Methodology: Provides structured diagnostic procedures and flowcharts to identify the root cause of problems. Bodywork Bodywork Procedures: Includes removal, installation, and maintenance of fairings, seat, fuel tank cover, fenders, and other body panels. Frame And Chassis Frame Chassis Procedures: Information on steering bearing maintenance, wheel bearing inspection, and general chassis component checks. Safety Warnings Safety Information Symbols: Uses 'WARNING,' 'CAUTION,' and 'NOTE' symbols to highlight critical safety and procedural information. 📊 Manual Specifications File Format File Format: PDF Print Quality Printability: Printable Binding Type Binding Type: N/A (Digital Download) Paper Type Paper Type: N/A (Digital Download) ⚙️ Engine Specifications Primary Engine Engine Type: 4-stroke, SOHC, 4-valve Displacement: 134cc Bore X Stroke: 54 mm x 58.7 mm (typical) Compression Ratio: Approx. 10.4:1 Performance Horsepower: Approx. 11-12 HP @ 8000 RPM (varies by market and tuning) Torque: Approx. 10-11 Nm @ 6000 RPM (varies by market and tuning) Fuel System Fuel Delivery System: Carburetor (likely Mikuni BS26 or similar) Fuel Type: Unleaded Gasoline Lubrication System Oil Type: Yamalube 4 (or equivalent API SG or higher, SAE 20W-40, 10W-30, or 10W-40) Oil Capacity: Approx. 0.95 L (without filter change), 1.05 L (with filter change) Cooling System Cooling System: Forced Air Cooling Ignition System Ignition System Type: CDI (Capacitor Discharge Ignition) Engine Components Engine Components Covered: Cylinder, piston, crankshaft, connecting rod, camshaft, valves, timing chain, oil pump, etc. Performance Tuning Performance Tuning Considerations: While primarily a service manual, it provides baseline specifications that are crucial for understanding potential performance modifications. 🔧 Transmission Standard Transmission Type: 4-speed Rotary Clutch Type: Wet, multiple-disc, centrifugal Optional Optional Transmission Types: N/A (typically single configuration) Features Transmission Features: Semi-automatic operation with automatic clutch engagement/disengagement. Gear Ratios Gear Ratios: Detailed gear ratios for each speed are provided within the manual, essential for performance tuning and diagnosis. 📐 Dimensions Exterior Overall Length: Approx. 1900 mm Overall Width: Approx. 680 mm Overall Height: Approx. 1040 mm Weights Dry Weight: Approx. 103-106 kg Fuel Tank Capacity: Approx. 4.0 L 🛡️ Safety Features Ratings Safety Ratings: N/A (Motorcycle; specific crash ratings not applicable in the same way as cars) Active Features Active Safety Features: Front Disc Brake, Rear Drum Brake (or Disc on higher trims), adequate lighting system. Passive Features Passive Safety Features: Frame integrity, rider ergonomics for control, durable bodywork. 💡 Technology Features Infotainment Infotainment System: N/A (Basic instrumentation: speedometer, odometer, fuel gauge, neutral indicator, high-beam indicator). Driver Assistance Driver Assistance Features: N/A Connectivity Connectivity Features: N/A 🔧 Maintenance Service Intervals Oil Change Interval: Every 3,000 km or 3 months, whichever comes first (refer to manual for specific recommendations). Spark Plug Replacement: Every 6,000 km or 6 months (check and gap periodically). Air Filter Cleaning: Every...
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Yamaha T135 2005-2010 Workshop Repair Service Manual
🏷️ Basic Information
Identification
Make:
Yamaha
Model:
T135
Model Variants:
Exciter / Sniper / Jupiter / Crypton X (market dependent)
Generation
Generation Designation:
First Generation
Codes
Chassis Code:
Often referred to by model name (e.g., LC135)
Engine Code Reference:
Specific engine codes vary by region, but manual likely references internal Yamaha designations.
👋 Introduction
Market Position
Market Position:
The Yamaha T135 (often known as the 135cc underbone motorcycle) was positioned as a practical, fuel-efficient, and reliable commuter and light sport motorcycle in various Asian markets.
Competitive Analysis
Competitive Analysis:
Competed directly with other 135cc to 150cc underbone motorcycles from brands like Honda (e.g., Wave series, Future series) and Suzuki, emphasizing performance and durability.
Key Features
Key Features:
Sporty design for an underbone, capable 135cc engine, often featuring disc brakes, comfortable riding posture, and Yamaha's renowned reliability.
Manual Purpose
Manual Purpose:
To enable users to understand and perform repairs, maintenance, and overhauls on the Yamaha T135, aiming for quality service and optimal vehicle performance.
Value Proposition
Value Proposition:
Empowers owners and technicians to perform professional-level repairs and maintenance, saving costs and ensuring longevity of the vehicle.
📋 Manual Details
Coverage
Applicable Model Years:
2005, 2006, 2007, 2008, 2009, 2010
Page Count
Page Count:
346
Manual Type
Manual Type:
Workshop Service Manual
Language
Language:
English
Format
Format:
PDF Download
Target Audience
Target Audience:
Professional mechanical technicians and experienced DIY enthusiasts familiar with motorcycle mechanics.
Delivery
Delivery Method:
Fast and Free Electronic Delivery via Email
Content Emphasis
Content Emphasis:
Emphasizes special aspects of the product and includes instructions for proprietary components.
📖 Manual Coverage
Systems
Systems Covered:
Engine, Fuel System, Ignition System, Lubrication System, Exhaust System, Electrical System, Chassis, Bodywork, Transmission
Procedures
Procedures Included:
Routine Maintenance, Troubleshooting, Diagnosis, Repair, Overhaul, Removal and Installation, Assembly and Disassembly, Tune-ups
Depth
Technical Depth:
Comprehensive; covers basic maintenance to in-depth engine and transmission rebuilds, including proprietary component instructions.
Technical Areas
Technical Areas Covered:
Detailed diagrams, specifications, torque values, troubleshooting charts, electrical schematics, part identification, overhaul procedures for all major components.
Special Tools
Special Tool Requirements:
Identifies and illustrates specific Yamaha special tools required for certain adjustments or repairs, with corresponding part numbers.
Troubleshooting
Troubleshooting Methodology:
Provides structured diagnostic procedures and flowcharts to identify the root cause of problems.
Bodywork
Bodywork Procedures:
Includes removal, installation, and maintenance of fairings, seat, fuel tank cover, fenders, and other body panels.
Frame And Chassis
Frame Chassis Procedures:
Information on steering bearing maintenance, wheel bearing inspection, and general chassis component checks.
Safety Warnings
Safety Information Symbols:
Uses 'WARNING,' 'CAUTION,' and 'NOTE' symbols to highlight critical safety and procedural information.
📊 Manual Specifications
File Format
File Format:
PDF
Print Quality
Printability:
Printable
Binding Type
Binding Type:
N/A (Digital Download)
Paper Type
Paper Type:
N/A (Digital Download)
⚙️ Engine Specifications
Primary Engine
Engine Type:
4-stroke, SOHC, 4-valve
Displacement:
134cc
Bore X Stroke:
54 mm x 58.7 mm (typical)
Compression Ratio:
Approx. 10.4:1
Performance
Horsepower:
Approx. 11-12 HP @ 8000 RPM (varies by market and tuning)
Torque:
Approx. 10-11 Nm @ 6000 RPM (varies by market and tuning)
Fuel System
Fuel Delivery System:
Carburetor (likely Mikuni BS26 or similar)
Fuel Type:
Unleaded Gasoline
Lubrication System
Oil Type:
Yamalube 4 (or equivalent API SG or higher, SAE 20W-40, 10W-30, or 10W-40)
Oil Capacity:
Approx. 0.95 L (without filter change), 1.05 L (with filter change)
Cooling System
Cooling System:
Forced Air Cooling
Ignition System
Ignition System Type:
CDI (Capacitor Discharge Ignition)
Engine Components
Engine Components Covered:
Cylinder, piston, crankshaft, connecting rod, camshaft, valves, timing chain, oil pump, etc.
Performance Tuning
Performance Tuning Considerations:
While primarily a service manual, it provides baseline specifications that are crucial for understanding potential performance modifications.
🔧 Transmission
Standard
Transmission Type:
4-speed Rotary
Clutch Type:
Wet, multiple-disc, centrifugal
Optional
Optional Transmission Types:
N/A (typically single configuration)
Features
Transmission Features:
Semi-automatic operation with automatic clutch engagement/disengagement.
Gear Ratios
Gear Ratios:
Detailed gear ratios for each speed are provided within the manual, essential for performance tuning and diagnosis.
📐 Dimensions
Exterior
Overall Length:
Approx. 1900 mm
Overall Width:
Approx. 680 mm
Overall Height:
Approx. 1040 mm
Weights
Dry Weight:
Approx. 103-106 kg
Fuel Tank Capacity:
Approx. 4.0 L
🛡️ Safety Features
Ratings
Safety Ratings:
N/A (Motorcycle; specific crash ratings not applicable in the same way as cars)
Active Features
Active Safety Features:
Front Disc Brake, Rear Drum Brake (or Disc on higher trims), adequate lighting system.
Passive Features
Passive Safety Features:
Frame integrity, rider ergonomics for control, durable bodywork.
💡 Technology Features
Infotainment
Infotainment System:
N/A (Basic instrumentation: speedometer, odometer, fuel gauge, neutral indicator, high-beam indicator).
Driver Assistance
Driver Assistance Features:
N/A
Connectivity
Connectivity Features:
N/A
🔧 Maintenance
Service Intervals
Oil Change Interval:
Every 3,000 km or 3 months, whichever comes first (refer to manual for specific recommendations).
Spark Plug Replacement:
Every 6,000 km or 6 months (check and gap periodically).
Air Filter Cleaning:
Every 3,000 km (clean and inspect), replace as needed.
Valve Clearance Check:
Every 6,000 km or 12 months.
Fluid Specifications
Engine Oil Specification:
Yamalube 4 (or API SG, JASO MA, SAE 20W-40, 10W-30, or 10W-40)
Brake Fluid Type:
DOT 3 or DOT 4 (if equipped with disc brakes)
Known Issues
Common Issues:
Potential for carburetor adjustments, normal wear and tear on clutch components, chain and sprocket wear, electrical connection corrosion in humid climates.
Typical Repairs:
Carburetor cleaning/rebuilding, clutch adjustment/replacement, engine decarbonization, chain and sprocket replacement, electrical system maintenance.
Parts Information
Parts Information:
Includes diagrams for part identification and reference, assisting in ordering correct replacement components.
Brake System
Brake System Maintenance:
Procedures for inspecting, servicing, and replacing brake pads, rotors, calipers, and bleeding the brake system.
Electrical System
Electrical System Maintenance:
Covers battery maintenance, charging system checks (stator, regulator/rectifier), lighting system, and starter motor system.
Suspension
Suspension Maintenance:
Guidance on fork oil changes, seal inspection, and rear shock absorber servicing or replacement.
Wheel And Tires
Wheel Tire Specifications:
Typically specifies tire sizes (e.g., 70/90-17 front, 80/90-17 rear) and recommended tire pressures, as well as wheel nut torque.
📚 Vehicle History
Brand Heritage
Brand Heritage:
Yamaha Motor Company, established in 1955, has a long and successful history in motorcycle manufacturing, known for innovation, performance, and reliability across various segments.
Model Evolution
Model Evolution:
The T135 was a significant model in Yamaha's underbone lineup, building upon previous designs and introducing modern features and a more performance-oriented engine for its class. It has seen numerous updates and regional variations since its introduction.
Production
Production Period:
2005-2010 for the specified manual coverage. Production has continued with updates.
Manufacturing Locations:
Primarily produced in Southeast Asian countries, including Indonesia and Malaysia, for regional markets.
Model Significance
Model Significance:
The T135 represented a significant step in Yamaha's affordable and performance-oriented underbone segment, popular for its balance of power, fuel efficiency, and sporty aesthetics.
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